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For resin gloss treatment! Hydrogen-oxygen gas generator 'Sunwelder'

Are you having trouble due to the end of manufacturer support? Sunwell will provide after-sales service for you! *Demonstrations and demos are currently being accepted.

Do you have any of the following concerns? - The device is not functioning well - I don't know how to use it - I'm unsure about the state of a malfunction - I want to replace it or introduce additional devices Rest assured! If you contact Sunwell, we will assist you in confirming these issues. The Sunwelder is a device that generates "hydrogen and oxygen gas" through the electrolysis of water in its generator tank. The mixed gas produced from water and electricity maintains a stable component ratio, providing a clean, soot-free flame with excellent directivity. It can be used for surface heating and gloss treatment of resin, achieving transparency in plastics. 【Features】 - Portable gas generation device - Not subject to high-pressure gas safety regulations - Provides a clean, soot-free flame with excellent directivity *If you wish to request a demonstration, please select "Request for Demo" in your inquiry. *For more details, please download the PDF or feel free to contact us.

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Hydrogen and oxygen gas generation device "Sunwelder SW Series"

A lightweight and easy-to-handle hydrogen burner for connecting magnet wires and soldering motors! A welding machine that excels in economy and safety by using water as fuel.

The "Sunwelder" hydrogen-oxygen gas generation device is a mixed gas generation system for "hydrogen" and "oxygen." It provides a low-cost fuel generated through the electrolysis of water, offering a clean and stable gas flame without soot. With a high-temperature flame (2800°C), welding can be completed quickly, minimizing thermal impact on surrounding areas. It demonstrates its performance in applications requiring precise bonding, such as the soldering of motor copper wires, lead wires, electronic components, precision instruments, and medical devices. 【Features】 - A clean, stable gas that produces a high-temperature flame without soot. - When using methyl alcohol, the flame gains high reduction characteristics, providing an oxidation prevention effect. - The flame can be narrowed down to a very small, precise, and straight flame, allowing for fine work while minimizing thermal impact on the surroundings. - It offers a safe working environment that is easy to use for anyone, replacing the dangerous operations of large burners or flames with a lightweight burner that is easy to handle. *For more details, please contact us or download the catalog.

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Hydrogen and oxygen gas generation device "Sunwelder SW Series"

Quickly adapts to complex shapes with clean gas that contains no impurities! A heat generation device that uses water as fuel, excelling in economy and safety.

The hydrogen-oxygen gas generation device "Sunwelder" is a mixed gas generation device for "hydrogen" and "oxygen." It produces a clean and stable gas that does not generate soot, thanks to its simple and low-cost fuel made from water and electricity. Because it contains no impurities, it has a proven track record in the processing of quartz glass, and its high-temperature flame (3000°C) makes it ideal for speedy and complex deburring and surface treatment. 【Features】 ○ Produces a clean and stable gas without soot, capable of generating a high-temperature flame. ○ When using methyl alcohol, it imparts high reduction characteristics to the torch flame, creating an oxidation prevention effect. ○ The flame is very narrow and straight, and can be focused to a very small size, resulting in minimal thermal impact on the surroundings. ○ Provides heating treatment similar to that of a laser welding machine. *For more details, please contact us or download the catalog.

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Hydrogen and oxygen gas generation device "Sunwelder SW Series" *Demo in progress

For surface treatment and deburring! Quickly responds to complex shapes. A heat generation device that uses water as fuel, excelling in economy and safety.

The hydrogen-oxygen gas generation device "Sun Welder" is a mixed gas generation device for "hydrogen" and "oxygen." It produces clean and stable gas without soot, using simple and low-cost fuel made from water and electricity. With a high-temperature flame of 2800°C, it is suitable for speedy and complex shape deburring and surface treatment. It is used for deburring quartz glass and resin products, as well as for pre-treatment before automotive painting, contributing to the quality improvement of your products. 【Features】 - A high-temperature flame is obtained with clean gas that does not produce soot, increasing work efficiency! - When using an evaporator solution, the torch flame is given high reduction characteristics, creating an oxidation prevention effect. - Since it generates hydrogen-oxygen mixed gas using water and electricity as fuel, the running costs are low! *For more details, please contact us or download the PDF. *Demonstrations are currently being conducted, so please feel free to reach out!

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Easy rental! Mixed gas generator [Sunwelder]

Rental available from 3,500 yen per day! Excellent economy, precision, and safety using water as fuel! Ideal for precision processing and deburring of quartz glass and resin products!

The "Sunwelder" precision hydrogen-oxygen mixed gas generation device produces "hydrogen gas" and "oxygen gas" in a 2:1 ratio by electrolyzing water, and then mixes the gases in the generator tank within the device. Thanks to the development of a unique pressure control system that maintains the generation pressure consistently against the set pressure, it can be mounted on various automatic devices and robots, making it suitable for numerous automated production lines in fields requiring precise and stable heat sources, such as soldering, precision brazing, semiconductor burning, and deburring of plastic products. ~Rental Information~ 3,500 yen per day (excluding tax) - limited availability! (Additional charges apply for machine delivery, pickup, packaging, and transportation costs.) Special discounts are available if you purchase after renting! 【Features】 ○ Produces a clean, stable gas with no soot, yielding a high-temperature flame. ○ When using methyl alcohol, it imparts high reduction characteristics to the torch flame, creating an oxidation prevention effect. ○ The flame can be narrowed down to a very small size with a very narrow straight-line characteristic, resulting in minimal thermal impact on the surroundings. ○ Achieves results similar to those of laser beam welding for brazing and soldering. *For more details, please contact us or download the catalog.

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Hydrogen-oxygen burner peripheral equipment various combustion nozzles

The combustion nozzle for the sun welder uses heat-resistant pipes. We offer 17 types of nozzle diameters, including both large and small sizes!

The combustion nozzles for the sun welder use heat-resistant pipes. We offer 17 different sizes of nozzles, including both large and small diameters. The standard nozzle length is 10mm, but we can manufacture lengths ranging from 7 to 40mm upon request. Additionally, we can provide custom options such as bent types and multi-nozzles. *For more details, please request our materials or download the catalog to view.

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Hydrogen-oxygen burner peripheral equipment digital flow meter

A digital flow meter that can precisely measure the flow rate of hydrogen and oxygen gases.

A digital flow meter that can precisely measure the flow rate of hydrogen and oxygen gases. By setting the upper and lower limits of the flow rate, quantitative control of the gas flow is possible. When mounted on an automatic machine, it allows for numerical monitoring to check whether a constant flame based on the set values is being reproduced. *For more details, please request documentation or download the catalog to view.

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Hydrogen-oxygen burner peripheral equipment with gas exhaust valve W evaporator tank

A device that removes moisture from the hydrogen-oxygen gas generated inside the sun welder to stabilize the flame.

A device that removes moisture from the hydrogen-oxygen gas generated within the sun welder, stabilizing the flame. It is also possible to adjust the properties (temperature) of the flame by mixing reducing agents such as evaporator solutions or acetone into the gas. Additionally, the exhaust valve equipped with a double evaporator tank, which has an electromagnetic valve that automatically exhausts residual gas in the circuit at the end of operation, is suitable for installation on automatic machines. *For more details, please request materials or download the catalog to view.

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Hydrogen-oxygen burner peripheral equipment Flame sensor EE-U1

When the sun welder is mounted on automatic machines, monitor the ignition and extinguishing of the flame.

When the Sunwelder is mounted on automatic machines, this sensor monitors the ignition and extinction of the flame. It is used in combination with the torch for the device, ignition coil, and electrodes. *For more details, please request documentation or download the catalog to view.

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Hydrogen-oxygen burner peripheral equipment - dual torch

A special torch that can heat from two directions simultaneously.

A special torch that allows simultaneous heating from two directions. It uses a flexible, blunt copper pipe for the branch tube, allowing the shape to be freely adjusted according to the work or application. *For more details, please request documentation or download the catalog to view.

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Hydrogen-oxygen burner peripheral equipment - burning hand torch

Automatically extinguishes when you let go of the torch! Equipped with a safety device.

A torch for processing thread burrs on automotive resin bumpers, characterized by a thick flame. It is equipped with a safety device that automatically extinguishes the flame when the operator releases the torch during work. *For more details, please request materials or download the catalog to view.

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Hydrogen-oxygen burner peripheral equipment Automatic ignition and extinguishing device Sun Saver SW191

The torch ignites automatically when picked up from the hanger, and it extinguishes automatically when returned to the hanger.

It is used for manual work with a hand torch. When you pick up the torch from the hanger, the built-in ignition coil activates and ignites automatically. When you return the torch to the hanger, the solenoid valve closes and extinguishes the flame automatically. *For more details, please request materials or download the catalog to view.

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Hydrogen-Oxygen Burner Peripheral Equipment Station (Hand Pressure Regulator) LSU1

It is a device for fine-tuning during precise brazing work.

This is a device for finely adjusting the gas discharge pressure (flame intensity) at the operator's workstation (on the desk) during precise brazing operations. The amount of the evaporator solution, which is a reducing agent, can also be checked on the desk. *For more details, please request documentation or download the catalog to view it.*

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Hydrogen Gas Burner Application Example: Glass Processing

Numerous achievements in the pre-manufacturing processes of electronic precision components and optical equipment parts!

The hydrogen flame of Sunwelder, which does not produce impurities such as soot and carbon dioxide (CO2), is highly valued in glass processing environments. It is particularly effective for cutting and sealing ampoule tubes and electronic tubes, especially in the processing of high-temperature quartz glass with its high-temperature concentrated flame. It has a proven track record in the manufacturing and research fields of electronic components, optical fibers, and optical devices. *For more details, please request materials or download the catalog to view.*

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Hydrogen gas burner application examples: Plastic (resin) processing

Utilized for removing burrs from molded parts, degreasing, cleaning, surface activation, and edge R processing, among other applications.

The hydrogen burner flame can be utilized for removing burrs from molded parts, degreasing, cleaning, surface activation, and edge R processing. It has been widely adopted in burr processing for automotive-related molded parts, receiving high praise from our customers. Additionally, there is a wealth of experience in flame polishing acrylic resin in workshops for producing displays, signs, and fixtures. *For more details, please request documentation or download the catalog to view.

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Hydrogen gas burner application case: Heat treatment of metals

Ideal for integration into automated production lines and robots!

The high-temperature straight flame of an oxygen-hydrogen burner is also utilized in heat treatment processes such as hardening, annealing, and tempering of metals. It is particularly suitable for integration into automated production lines and robots, which require a balance between precision machining and mass production. *For more details, please request materials or download the catalog to view.*

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Hydrogen gas burner application examples: degreasing and surface treatment.

Irradiate with a clean hydrogen burner to enhance the affinity between the printing surface and ink, as well as between the adhesive surface and adhesive material.

With a hydrogen gas burner, the resin surface is activated, dramatically improving the affinity between the printing surface and ink, as well as between the bonding surface and adhesive! This is effective as a pre-treatment for printing electronic components such as ICs and LSIs, or for bonding resins, by removing contaminants such as moisture, grease, and fingerprints that have adhered to the surface during the manufacturing process. *For more details, please request documentation or download the catalog to view.

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Hydrogen gas burner application example: soldering

With a hydrogen-oxygen burner, you can complete soldering of lead-free solder at 230°C in a short time!

Recently, mainstream lead-free solder has a high melting point (230°C), but with a high-temperature flame from an oxygen-hydrogen burner, high-quality soldering can be achieved in a very short time. This is an advantage that soldering irons, which take time for heat conduction, do not have. 【Features】 ○ Soldering of wire + terminals ○ Soldering of wire + connectors → By using a precise oxygen-hydrogen gas flame for pinpoint heating, soldering can be completed quickly without giving excess heat to the surrounding area. *For more details, please request materials or download the catalog to view.

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Hydrogen gas burner application example: brazing

High-temperature flame with excellent straightness without stripping the insulating coating.

Hydrogen burners bring various benefits to production sites. They allow for rapid soldering of enamel wires without stripping the insulation, and the reducing effect of hydrogen gas makes it difficult for oxides to form on the target objects. Additionally, the high-temperature flame with excellent straightness makes it easy to silver solder precision components. 【Features】 ○ Common soldering and brazing of motor lead wires  → Quickly complete welding with a high-temperature concentrated flame! ○ Silver brazing of stainless steel and special metals  → With a hydrogen burner, flame control is possible with a very small high-temperature flame! ○ Soldering of air conditioning motor lead wires  → The high-temperature flame allows for quick soldering, minimizing impact on surrounding areas! ○ Soldering of small stainless steel parts  → The reducing effect of hydrogen gas flame makes it difficult for oxides to form at the soldering joint! *For more details, please request materials or download the catalog to view.

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Sanwelder SW Series Compatible "Burner Related Equipment"

Hydrogen and oxygen gas generation device and peripheral equipment of Sunwelder.

The "torch for devices" is a torch designed for automatic machines. It is equipped with an electromagnetic valve for opening/closing hydrogen-oxygen mixed gas and an electromagnetic valve for opening/closing extinguishing air. It supports a cycle of ignition for one second and extinguishing for one second. The "flame sensor" is a sensor used when employing a Sunwelder in automatic machines, monitoring the ignition and extinguishing of flames. It is used in combination with the torch for devices, ignition coil, and electrodes. 【Product Lineup】 ○ For combustion → Various torch tips ○ Flame sensor → Monitoring combustion flames in automatic machines ○ Torch for devices → Chip attachment, mounted on automatic machines ○ Ignition equipment → Automatic ignition and extinguishing for device combustion chips For more details, please contact us or download the catalog.

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Mixed gas generator and welding machine Sunwelder SW-134/136

This is a device that generates "hydrogen and oxygen gas" in the generator tank of this machine.

The hydrogen-oxygen mixed gas generation device and welding machine, Sanwelder SW-134/136, is a self-gas generating type device that requires no gas from high-pressure cylinders. The gas produced in the generator tank is used as a torch flame at the generated low pressure, thus not subject to the High-Pressure Gas Safety Act. It is a safe device that can be easily handled by anyone and can be used with peace of mind. The mixed gas generated from water and electricity maintains a stable component ratio, is environmentally friendly, and the device has a long lifespan with low running costs, making it economically advantageous. 【Features】 - A clean, narrow flame that produces no soot, with excellent straightness and a stable high-temperature flame (approximately 3,000°C). - By bubbling through a unique evaporator liquid, a stable high-reduction flame (ranging from approximately 900°C to 2,300°C) can also be obtained. - A clean energy source that uses water as fuel, excelling in economy, precision, and safety. For more details, please contact us or download the catalog.

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Hydrogen-Oxygen Mixed Gas Generation Device "Sunwelder SW-123"

Clean energy with excellent economy, precision, and safety using water as fuel.

The Sunwelder is a device that generates "hydrogen and oxygen gas" through the electrolysis of water in its generator tank. The hydrogen-oxygen mixed gas generation device "Sunwelder SW-123" is a self-gas generating type device that does not require any gas from high-pressure cylinders. Additionally, the gas produced in the generator tank can be used as a torch flame at the generated low pressure, making it exempt from the High-Pressure Gas Safety Act, ensuring safety and ease of use for anyone. The mixed gas produced from water and electricity maintains a stable component ratio, providing a clean flame with no soot and excellent straightness. It is environmentally friendly, has a long lifespan, and offers low running costs, making it an economically advantageous generation device. 【Features】 ○ Portable gas generation device ○ Continuous operation without interruption through automatic water supply ○ Exempt from the High-Pressure Gas Safety Act ○ Provides a clean flame with no soot and excellent straightness For more details, please contact us or download the catalog.

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Mixed Gas Generation Device "Sunwelder SW-122A, SW-125A"

A heat generation device that uses water as fuel, excelling in economy, precision, and safety!

The precision hydrogen-oxygen mixed gas generation device "Sunwelder" is based on the principle of "electrolysis of water," which is derived from the "fundamental laws of electronic physics" established by the British physicist Faraday. By electrolyzing water, it generates "hydrogen gas" and "oxygen gas" in a 2:1 ratio, which are then mixed into a gas in the generator tank within the device. Through the development of a unique pressure control system that maintains the generated pressure consistently against a set pressure, it has become possible to equip various automatic devices and robots, making it suitable for numerous automated production lines in fields requiring precise and stable heat sources, such as soldering, precision brazing, semiconductor burning, and deburring of resin products. 【Features】 ○ Produces a clean and stable gas without soot, yielding a high-temperature flame. ○ When using methyl alcohol, it imparts high reducing properties to the torch flame, creating an oxidation prevention effect. ○ The flame can be narrowed down to a very small size with a very narrow directivity, resulting in minimal thermal impact on the surroundings. ○ Achieves soldering and brazing results similar to those of laser beam welding machines. For more details, please contact us or download the catalog.

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Can be installed in various locations! Hydrogen-oxygen gas generator "Sunwelder"

No need for a high-pressure cylinder; it can be used anywhere with just a 100V power supply. It produces a clean flame that does not emit CO2, making it suitable for indoor use. *Demo units are available for loan.

"Sunwelder" is a gas generation device that creates a combustion flame of 2800°C from water and electricity. It is adopted by many research institutions. 【Features】 - No soot generation at high temperature flame of 2800°C - No need for high-pressure gas handling qualifications - Low installation and maintenance costs *If you wish to request a demo, please select "Request Demo" from the inquiry form. *For more details, please download the PDF or feel free to contact us.

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