東レエンジニアリング中部 List of Products and Services

Our Equipment Diagnosis Division has been providing equipment diagnosis education based on corrosion and failure analysis of Toray Group facilities for many years, including diagnosis and damage analysis of equipment and proposals for countermeasures. [Training Content] ■ Participants will have the opportunity to experience actual rotating machinery diagnosis through demonstrations using malfunctioning rotating machines. ■ Various non-destructive testing methods, such as ultrasonic thickness measurement, can be experienced and learned. ■ We also offer diagnostic training that includes demonstrations at the customer's factory, tailored to their requests. We have received positive feedback from companies struggling to adequately train new employees due to the retirement of experienced staff and labor shortages. *For more details, please refer to the PDF document or feel free to contact us.

• others

In "Material Evaluation," it is possible to conduct immersion tests and evaluations of the corrosion resistance of various materials against chemical solutions in a laboratory setting. In addition to the results of the immersion tests, we can propose optimal countermeasures based on over 40 years of experience within the Toray Group and expertise in metals. [Examples of Evaluation Equipment] ■ Corrosion testing equipment, autoclaves for high-pressure and high-temperature testing, various evaluation devices.

• others

By analyzing the damaged areas caused by equipment troubles in detail, we can investigate the true causes of the issues that occurred and propose measures to help prevent recurrence and improve the situation. Utilizing over 40 years of experience and expertise within the Toray Group, we employ various tools such as electron microscopes and component analysis devices to address our customers' inquiries. 【Examples of Analysis Equipment】 ■ Scanning Electron Microscope (SEM) ■ Energy Dispersive X-ray Spectroscopy (EDS) ■ Hardness Tester ■ Various Optical Microscopes, etc.

• others
• Structural Survey

By quantitatively managing the health of important rotating equipment through simple vibration measurements and other methods, we can prevent sudden shutdown troubles in advance. If signs of abnormalities appear during trend management, we will identify the abnormal areas through vibration frequency analysis and precise oil analysis, and propose countermeasures. This enables us to minimize equipment downtime due to repairs and reduce production losses.

• others
• Non-destructive testing

In "Static Equipment Diagnosis," we evaluate the corrosion and deterioration of various equipment such as towers, heat exchangers, and piping, allowing us to identify risks of leakage and damage, as well as assess remaining lifespan. Not only do we provide measurement data, but we also offer cause estimation and recommendations for countermeasures based on our extensive knowledge gained from damage analysis and other sources. For long-distance piping where full-length inspection is difficult, we conduct economic evaluations using extreme value analysis, responding flexibly to customer requests. ■ Various non-destructive testing methods such as penetrant testing, ultrasonic testing, and magnetic particle testing ■ Inspection of confined spaces using industrial endoscopes and 360-degree cameras ■ Observation of metal microstructures using the sump method ■ Evaluation of FRP tank deterioration (jointly developed evaluation criteria with Toray) Others.

• others

The "High-Speed Resin Defoaming Device" is a device that dramatically improves the defoaming time in the resin defoaming process on production lines. Through lifted resin agitation, uniform mixing is possible even with high-viscosity resins. The lifted resin is thinned out by the umbrella surface, enhancing the removal of voids (bubbles). It supports high-cycle production lines of various types. 【Features】 ■ Dramatically improves defoaming time in the resin defoaming process ■ Allows for uniform mixing even with high-viscosity resins ■ Enhances the removal of voids (bubbles) ■ Supports high-cycle production lines of various types *For more details, please refer to the PDF document or feel free to contact us.

• others

The "CFRP Component Molding Device" is a machine that automates the preforming of CFRP (carbon fiber reinforced composite materials). It mixes, stirs, and degasses the matrix resin under specified temperature and vacuum conditions, and cures it in an oven without temperature variations. 【Features】 ■ Automates the preforming of CFRP (carbon fiber reinforced composite materials) ■ Mixes, stirs, and degasses the matrix resin under specified temperature and vacuum conditions ■ Cures in an oven without temperature variations *For more details, please refer to the PDF document or feel free to contact us.

• others

The industrial water purification (water treatment) system is designed to significantly reduce costs by substituting large amounts of tap water used in corporate factories with a large quantity of treated industrial water, which is less expensive than tap water. In corporate factories, large amounts of tap water are used for production raw water, process water, and factory domestic water (bathrooms, cafeterias), while industrial water is received for use as boiler water, cooling water, and cleaning water. Both types are classified as "water supply" under national law, and by filtering and purifying industrial water in the factory to create "tap water," it can be used instead of the more expensive tap water, leading to cost savings. ★☆ Messe Nagoya 2017 Exhibition ☆★ Location: Port Messe Nagoya Date: November 8 (Wednesday) to November 11 (Saturday), 2017 Exhibition Booth: 1D-252 Please stop by our booth on the day! *For more details, please download the catalog or contact us.

• Water Treatment Plant

Our company's "Durability and Performance Testing Equipment" responds to the diverse needs of our customers with optimal methods and technologies. Enhancing the quality and reliability of products and components is one of the most important challenges for companies. This is especially true for automotive parts, which are related to human lives, and recalls can cause significant damage. We possess proprietary technology backed by a wealth of experience, ensuring not only the reliability of our performance testing equipment but also top-class testing accuracy in the industry. [Features] - Numerous performance testing devices introduced, primarily for automotive-related companies - Contributes to speeding up production and development - Proprietary technology backed by extensive experience - A rich lineup of products - Technology based on Japanese Industrial Standards (JIS) *For more details, please refer to the PDF materials or feel free to contact us.

• Electrical Equipment Testing

Our Equipment Diagnosis Division offers a wide range of services, including "Static Equipment Diagnosis," "Rotating Equipment Diagnosis," "Damage Analysis," "Material Evaluation," and "Equipment Diagnosis Education." Leveraging over 40 years of experience and knowledge cultivated within the Toray Group, we go beyond merely providing data; we answer our customers' questions and implement proposals for countermeasures. Our Equipment Diagnosis Division provides diagnosis and damage analysis of equipment based on corrosion and failure analysis conducted in Toray Group facilities over approximately 40 years, along with proposals for countermeasures and equipment diagnosis education. The main equipment diagnosis services include "Static Equipment Diagnosis," which investigates the causes of corrosion and deterioration based on accumulated survey results from both Toray Group and external facilities, as well as "Rotating Equipment Diagnosis," "Damage Analysis," "Material Evaluation," and "Equipment Diagnosis Education." 【Equipment Diagnosis Technologies】 ■ Static Equipment Diagnosis ■ Rotating Equipment Diagnosis ■ Damage Analysis ■ Material Evaluation ■ Diagnosis Technology Education 【Target Equipment】 ■ Chemicals ■ Resins ■ Films ■ Textiles ■ Utility Equipment ■ etc.

• others

The "Wastewater Recycling Test Plant" of Toray Engineering Chubu is a device that simulates the reuse of wastewater in a "zero-emission society." In the future, we are considering the deployment of actual plants. Toray's UF membranes and RO membranes are used to remove suspended solids, colloids, and dissolved salts contained in the wastewater. [Usage Examples] ■ Greenery Irrigation: Sand Filtration ■ Reclaimed Water: Sand Filtration → Activated Carbon ■ Industrial Water: Sand Filtration → Activated Carbon → UF Membrane ■ Drinking Water: Sand Filtration → Activated Carbon → UF Membrane → Decarbonation → RO Membrane *For more details, please refer to the catalog or feel free to contact us.

• others

Our "Automotive Parts Testing Oil Supply Device" can be custom-made to match various oils, fluids, and testing components. Additionally, it can instantly supply testing oil at the required temperature, improving efficiency. We have a proven track record with diesel, engine oil, gasoline, water, LLC, combustion gases, and can provide equipment that supports a wide range of component testing, including filters, regulators, cooling fans, injectors, and O2 sensors. 【Features】 ■ Numerous implementations primarily in automotive-related companies ■ Thorough understanding of the characteristics of onboard hydraulic oils, with comprehensive leak prevention measures ■ Excellent operability combined with compactness ■ Equipment can be manufactured and assembled in-house, flexibly accommodating desired delivery times and costs *You can view the list of custom manufacturing achievements from the "Download" section.

• Other analytical equipment

The industrial water purification (filtration) system is designed to significantly reduce costs by substituting the large amounts of tap water used in corporate factories with a large quantity of industrial water, which is less expensive. In corporate factories, large amounts of tap water are used for production raw materials, process water, and factory domestic water (such as for baths and cafeterias). However, factories receive industrial water for use in boiler water, cooling water, and cleaning water. Both types of water are classified as "tap water" under national law. By filtering and purifying the less expensive industrial water to create "tap water," it can be used in place of the more expensive tap water, leading to cost savings. *For more details, please download the catalog or contact us.*

• Water Treatment Plant

In industrial factories, a large amount of tap water is used for production raw water, process water, and factory domestic water (such as for baths and cafeterias). On the other hand, many factories receive industrial water for use as boiler water, cooling water, and cleaning water. Both are classified as "water supply" under national law, and by filtering and purifying the cheaper industrial water to create "tap water," significant cost savings can be achieved by using it instead of the less expensive tap water. *For more details, please download the catalog or contact us.*

• Water Treatment Plant

Our plant business embodies the know-how of chemical plants cultivated over the past 40 years, starting from the synthesis and polymerization of chemical fiber raw materials, and horizontally expands core technologies to faithfully realize our customers' needs. With this distinctive technology, we contribute to the enhancement of the quality of chemical products used in households and industries, playing a part in our customers' social contributions. Moreover, by providing a consistent approach not only to plant design but also to maintenance, we can operate the plant while achieving "cost reduction." Currently, we aim to construct chemical plants that pay particular attention to safety, disaster prevention, and environmental considerations, which are of high interest today. **Features** - We provide equipment considering the total cost (construction cost + running cost). - We offer equipment that fully considers operability and maintainability. - We supply equipment based on 40 years of accumulated reliable core technologies. - We address special environments such as explosive atmospheres, odor control, and noise control with technologies developed by our company. If you are facing challenges or considering a plant in the chemical or cosmetics field, please feel free to download our materials or contact us.

• others

New chemistry, which is rapidly becoming popular as a new material around us, and fine chemical products, which are seeing increased demand in various fields, are supplied from plants in which our company specializes. We provide flexible support and distinctive technology across a wide range of areas related to cosmetics, supplements, electronic component materials, pigments, and paint additives. We also handle construction work related to pharmaceuticals. *For more details, please download the catalog or contact us.*

• others

The coffee roasting business is one that can expect high profitability with high added value. (While the final product price (ground coffee) ranges from 300 to 800 yen per 100g, green beans are about 30 yen.) Sales to households through the internet are increasing, making it easy for new entrants to join even without existing sales routes. Our company will leverage its long experience in building coffee roasting factories to assist in creating high-quality coffee that customers prefer. (In terms of scale, we can handle from 300 kg/day to 1000 kg/day to 5000 kg/day.) We can respond to various requests. *For more details, please download the catalog or contact us.

• others