マツイマシン List of Products and Services

Mainly, water-soluble cutting fluids are used for band saws, while plant oil-based cutting fluids are used for carbide circular saws. Before using the machines, we conduct inspections of the cutting fluid, checking whether "the fluid concentration is sufficient," "the fluid volume is adequate," and "the fluid discharge amount is appropriate, and there are no bends or blockages in the piping." Our company handles various types of cutting fluids, so please feel free to consult us. 【Inspection Items for Cutting Fluid Before Machine Use】 ■ Is the fluid concentration sufficient? → Judged by color, slipperiness, and a density meter ■ Is the fluid volume adequate? → Check the fluid level in the tank ■ Is the fluid discharge amount appropriate? Are there any bends or blockages in the piping? ■ Is there any scum floating on the fluid surface? → This can cause filter clogging ■ Is there any leakage of the fluid? → The floor may be slippery and have a bad odor ■ Replace old cutting fluid with new fluid → Dispose of old fluid as industrial waste *For more details, please refer to the PDF document or feel free to contact us.

• Safety and consumables

The cutting machine "Noritake NCS2/100" uses a battery to store the control data of the sequencer. If the battery runs out, that data will be lost, and the machine will become unusable, requiring significant time and cost for recovery. An alarm will warn you when the battery level is low. The battery life is approximately 5 to 7 years, so early replacement is recommended. 【Compatible Batteries】 ■ Touch panel with black frame control panel ■ Touch panel with white frame control panel ■ Sequencer model ■ A1S series ■ FX series *For more details, please refer to the PDF document or feel free to contact us.

• Other Batteries

At Matsui Machine, we utilize the dead space of cutting machines to create in-house end material storage platforms, which we are currently using. Additionally, in areas without cranes, we have in-house manufactured weight trolleys for material movement that we also use. We accept custom manufacturing and sales based on customer specifications. Please feel free to consult with us when you need assistance. 【Products manufactured and used by our company (partial list)】 ■ Weight trolley for material movement currently in use at the Urayasu factory: Load capacity 1 ton ■ End material storage platform currently in use at the headquarters factory: Noritake, Model 75 *For more details, please refer to the PDF materials or feel free to contact us.

• Lifting and transport system
• Other services and technologies

Matsui Machine Co., Ltd. is a company located in Osaka City, Osaka Prefecture, that offers proposals for equipment in steel material and processing factories, as well as sales of carbide circular saw blades from Kanefusa and various manufacturers. We also provide maintenance for Noritake and other manufacturers' carbide circular saw cutting machines, and we accept inquiries and proposals for saw blades tailored to various applications, including carbon steel, alloy steel, and special purpose steel. Additionally, we handle high-performance irregular packing materials such as "Cascade Mini Rings." 【Business Activities】 ■ Machinery and Blades ■ Tower Packing ■ International Trade *For more details, please refer to the PDF document or feel free to contact us.

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"Sensitive to dirt... prone to channeling... wanting to increase the filling height per layer..." Are you facing such concerns with general irregular packing materials? The high-performance irregular packing material "Cascade Mini Ring" excels in mass transfer and is suitable for optimizing packing towers. We are currently offering a comprehensive catalog (including a tower load check request sheet) featuring a wide range of sizes, along with many packing materials and internals! 【Features】 - Reduced pressure loss (energy savings, etc.) - Enhanced capacity - Solutions to other issues *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

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This is a gift of Matsui Machine Co., Ltd.'s comprehensive catalog of packing materials for petrochemical and plant use. 【Features】 ○ High-efficiency irregular packing ○ General-purpose packing for catalyst packing ○ Tower internals ○ High-performance regular packing, etc.

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"Sensitive to dirt..." "Prone to channeling..." "I want to increase the filling height of a single layer..." Are you facing such concerns with "general-purpose irregular packing"? The high-performance irregular packing "Cascade Mini Ring" features a flat cylindrical shape that allows for the division and merging of liquid droplets without loss, resulting in low pressure loss. It also excels in mass transfer performance, enabling a reduction in the diameter of the washing tower. Currently, in addition to our extensive size lineup, we are offering our "Comprehensive Catalog," which includes a tower load check request sheet! 【Features】 ■ Capable of suppressing fouling ■ Strong and less prone to deformation, with no channeling due to flow diversion ■ A wide variety of materials including metal, plastic, and ceramic *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

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Our group is committed to responding to the ever-changing market needs by making every effort to ensure a stable supply of carefully selected materials from top manufacturers, precision processed products, and global procurement of plant materials through engineering. Furthermore, by shifting our perspective, we aim to propose new manufacturing and processing methods from a fresh angle, assisting our customers in achieving their desired BEST choice, BEST price, and BEST partner, which we consider to be our mission. We sincerely request your continued support and inquiries in the future. 【Matsui Group Features】 ■ Stainless Steel and Special Steel - Delivering high-quality materials nationwide in a short lead time ■ Engineering - Proposing cost reduction through process design specialized in distillation and absorption ■ Precision Processing / Dissimilar Material Joining - Contributing to cost reduction through precision processing managed to 1/1000 micron and pressure welding technology *For more details, please refer to the PDF materials or feel free to contact us.

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At Matsui Group, we have adopted the "Komatsu Cradle Rack System," which has made the storage and retrieval of steel materials much faster. Additionally, we are now able to stock three times the inventory compared to before, significantly shortening delivery times. Our inventory includes high-quality materials, starting with our main products, stainless steel and special steel bars. With abundant stock and equipment, we respond to the demand for "I want it now" in the era of "super short delivery times." 【Features】 ■ Years of trust and proven results are a testament to our quality ■ Quick response to various needs ■ Equipped with high-speed cutting machines featuring ultra-hard band saws ■ Pursuing technology from raw materials to processing and finished products *For more details, please refer to the PDF document or feel free to contact us.

• Steel
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At Matsui Group, high-quality products can be realized at reasonable prices. In 2016, we introduced equipment such as the "NLX3000-1250Y" from Mori Seiki. These are used in fields including heat exchangers and ball valves. Additionally, to maintain high precision and quality for each product, we own product centers and factories equipped with precision measuring instruments. 【Installed Equipment】 ■ Mori Seiki NLX3000-1250Y ■ Mazak VARIAXIS j-600_SmoothG ■ DMG-MORI ecoMill 1100V 【Main Fields】 ■ Heat exchangers, ball valves ■ Pump vacuum equipment, medical, semiconductors ■ Precision machinery, transport equipment, railway vehicles ■ Other industrial equipment *For more details, please refer to the PDF document or feel free to contact us.

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The machining of friction stir welding handled by the Matsui Group allows for the joining of dissimilar metals, achieving strength equivalent to that of the base material. Additionally, by friction stir welding fewer components, it is possible to reduce cutting time, and hollowing is feasible, enabling weight reduction of the material. Furthermore, by friction stir welding materials of the same type or different diameters, it is possible to reduce material and processing costs compared to traditional machining. 【Features】 ■ Collaboration of friction stir welding materials and machining ■ Cost reduction in material and processing costs ■ Explosion pressure welding ■ Quality assurance *For more details, please refer to the PDF document or feel free to contact us.

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In the "Matsui Machine Co., Ltd. Company Profile Catalog," we will explain Matsui Machine's engineering. We will answer four questions such as, "What is the petrochemical industry?" and "How are chemical products made?" 【Q&A】 ■ What is the petrochemical industry? - An industry that manufactures a wide variety of chemical products through various production processes using petroleum as the starting raw material. ■ How are chemical products made? - Chemical products with a certain component purity are produced by repeatedly performing chemical operations (such as distillation, absorption, cooling, etc.) to convert raw materials into "liquid" or "gas." Additionally, we also explain "What are fillers and internals?" and "What are Matsui Machine's strengths?" *For more details, please refer to the PDF document or feel free to contact us.

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Our company offers proposals for the rationalization of steel and processing factory equipment. We handle products such as Noritake-made carbide circular saw cutting machines, carbide circular saw blades, and general-purpose compressors from various manufacturers. Additionally, we are capable of providing initial response during maintenance and troubleshooting. Our experienced employees will respond immediately. 【Equipment handled (excerpt)】 ■ Noritake-made carbide circular saw cutting machine ・ NCS-5/150 ■ Carbide circular saw blades ・ Metal cutting saw blades ■ General-purpose compressors/screw compressors ■ Band saws/machine blades ■ Overhead cranes and surrounding lifting equipment *For more details, please refer to the PDF materials or feel free to contact us.

• Garbage disposal, central dust collection, laundry, compressor
• Crane and others
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Matsui Machine builds a global network to develop and provide products and information through unique routes. Our company has established a trade department to strengthen our ability to gather information and procure goods from overseas, actively pursuing market opportunities. Furthermore, we offer globally competitive prices through bulk ordering. We import high-quality products and materials using our network. 【Features】 ■ Establishing a global network ■ Developing and providing products and information through unique routes ■ Providing high-quality titanium materials ■ Offering globally competitive prices through bulk ordering ■ Importing high-quality products and materials *For more details, please refer to the PDF document or feel free to contact us.

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The liquid that flows down the surface of the packing material forms droplets, moves to the next packing material, merges, and then becomes droplets again as it merges. These droplets come into contact with the rising vapor, facilitating mass transfer. The fundamental principle of gas-liquid contact in irregular packing is based on collision-type surface renewal, and the performance is not determined by the apparent size of the packing material. This is because the shapes of the packing materials vary, and more than the specific surface area, the "packing environment formed by individual packing materials" influences performance and brings out the potential of the packing material. In other words, there is actually a contact efficiency in the packing layer, and due to the differences in the effectiveness of gas-liquid contact, this leads to variations in performance. Since CMR consists of flat packing materials, it allows for surface renewal through the merging and fragmentation of droplets without loss, making it a packing material with high gas-liquid contact. Therefore, when proposing alternatives to packing materials such as pole rings, it is possible to suggest larger sizes rather than equivalent sizes, resulting in significant advantages in terms of processing capacity and pressure loss.

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The "Cascade Mini Ring" is a groundbreaking filler developed by the British company M.T.L. Since its pioneering introduction to the Japanese market in 1981, it has consistently received high praise and has been adopted by many, including large plants. Although imitation products claiming to be CMR are circulating, Matsui Machine's products consistently inherit the technical know-how that lives up to the trademark, so you can adopt them with confidence. 【Features】 ■ Trademarked product ■ High recognition and reliability ■ Lineup of metal, plastic, and ceramic products *For more details about the product, please download the PDF.

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Our products, unlike imitations that resemble CMR, consistently inherit technical know-how that upholds our trademark, so you can adopt them with confidence.

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The Sheet 350S, like the Sheet 250S, has a high and stable performance across a range from small to large gas loads (F factor) due to the special embossed pattern applied to the surface of the sheet substrate.

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The "MC Pack T Type" is a water-based filling material that allows for sufficient liquid diffusion even in systems with high surface tension by stacking three layers of wire mesh and sheet. It can maintain an effective gas-liquid contact surface. In water-based systems, which are a weakness of regular packing materials due to high surface tension, it maintains moderate liquid hold and gas-liquid contact surface, achieving low pressure loss and a large NTSM. It can accommodate a wide range from low to high loads, with stable NTSM. 【Characteristics】 ■ Better liquid spreading compared to sheet type ■ Large NTSM even in water-based systems (surface tension of 40 dyne/cm or more) ■ Pressure loss per theoretical stage…0.1–1 mmHg ■ Suitable liquid load range…0.2–70 m³/m²H ■ Maximum F factor…MC250T: 3.0 　　　　　　　　　　MC350T: 2.5 　　　　　　　　　　MC500T: 2.0 *For more details, please refer to the catalog or feel free to contact us.

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The "MC Distributor" is an internal device designed for regulated filling materials that achieves a groundbreaking number of drip points. The "Nozzle Overflow Type" features holes arranged on the top surface of the pipe, allowing liquid to flow out, which prevents liquid depletion during ultra-low load conditions and enhances the uniformity of the outflow from each hole. The "Open Trough Type" expands the outflow liquid by inclining the upper notch section. The Nozzle Overflow Type is suitable for liquids that may risk clogging the holes. 【Features】 ■ Achieves a groundbreaking number of drip points (1000–2000 points/m²) ■ While the recirculated liquid flows out as a thin film over the diffusion plate, it comes into direct contact with the surrounding vapor, causing the temperature to rise to the boiling point (Nozzle Overflow Type) *For more details, please refer to the catalog or feel free to contact us.

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The "Candle Filter" is a device that almost completely removes fine mist with a particle size of 2μ or less. It features a structure where compressed fiber within a cylindrical housing creates a combination effect of "collision contact" and "diffusion" primarily driven by Brownian motion, allowing for the efficient removal of small mist particles. 【Features】 ■ High collection efficiency ■ Easy disposal of collected mist wastewater ■ Low pressure loss ■ Maintains high efficiency due to waterproofing *For more details, please refer to the catalog or feel free to contact us.

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It is used for the purpose of separating and removing liquid droplets (mist) accompanied by gas. The wire mesh demister is a product that achieves high collection efficiency and low pressure loss, and is used for mist removal of particle sizes ranging from 5 to 10 micrometers. 【Structure】 A mesh woven from thin metal wires is processed into a wave shape in pairs, and is formed by stacking multiple layers alternately so that the ridges do not overlap. 【Materials】 Demister Grid: SUS304, SUS304L, SUS316, SUS316L, SUS329J4L, Hastelloy, Titanium, PVC (U-PVC, C-PVC), PVDF, FRP Demister Pad: SUS304, SUS304L, SUS316, SUS316L, Hastelloy, Nickel, Titanium, Copper, Monel, Inconel, Fluororesin (ETFE, FEP, PFA), Saran Wrap

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We handle ceramic balls with various characteristics. You can view a wide range of sizes and achievements in our catalog.

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