そうぎょう List of Products and Services

The "UB-300" is an oil recovery device that has dramatically improved recovery efficiency through the introduction of a new technology belt. It features specifications compatible with motors from various countries to enhance versatility. It can be installed in about half the space compared to the company's conventional products. Additionally, it comes with an inspection window on the top for easier operation checks and includes multiple mounting brackets to enhance compatibility. 【Features】 ■ Dramatic improvement in recovery efficiency due to the introduction of a new technology belt ■ Can be installed in about half the space compared to the company's conventional products ■ Standard equipped with metal rollers boasting high durability ■ Specifications compatible with motors from various countries to enhance versatility ■ Inspection window on the top for easier operation checks ■ Multiple mounting brackets available to enhance compatibility *For more details, please refer to the PDF document or feel free to contact us.

• others

The document titled "Q&A on Chip Processing" is a resource that clearly summarizes frequently asked questions about chip processing and centrifugal oil separators, which can lead to increased recycling of high-value oils and higher pickup amounts for scrap materials such as aluminum, metals, iron, non-ferrous materials, and stainless steel shavings, in a Q&A format. It provides useful information for those who want to reduce processing costs, minimize labor usage, and make the most effective use of scrap materials. 【Do you have any of these concerns?】 ■ I want to recycle oil to reduce processing costs... ■ I want to increase the oil removal rate to over 85%... ■ I want to minimize the installation space... ■ I want to integrate it into the existing line... ■ I want to increase the purchase amount for chips... ■ I want to enable continuous automatic operation... ■ I want to obtain ISO 14000 certification, but the factory environment is poor due to residual oil... and more. *For more details, please refer to the PDF document or feel free to contact us.

• others

If the rotary bucket is worn, it's a sign for replacement! Clogging of the slits with chips leads to a decrease in the oil removal rate (recovery capacity). Additionally, using the machine with clogged chips will accelerate the widening of the slits. This can result in a higher discharge of fine particles, leading to accumulation of fine particles in the oil receiver, causing wear and potentially resulting in motor overload failures. Maintaining parts is essential for extending the lifespan of the machine and reducing costs, so we recommend early replacement of parts. [Causes of Failure] ■ Clogging of the slits with chips ■ Clogging of the oil receiver, adhesion of fine particles, etc. *For more details, please refer to the PDF document or feel free to contact us.

• others

Introducing a case study of a parts processing manufacturer that reduced costs for oil mat replacements and labor for oil removal by installing a large oil skimmer in each drainage tank within the factory! The work of scooping up oil every time it flowed into the drainage tank due to spills in the factory from rain and other sources became unnecessary. By focusing on their main operations, productivity increased, and the introduction of the large oil skimmer not only contributed to environmental measures in the surrounding area but also reduced the burden on workers. 【Example of Cost Reduction】 ■ Reduced oil mat purchase costs Example: Mat cost 12,000 yen × 2 mats = 24,000 yen/month savings ■ Reduced labor costs Example: Labor cost 3,000 yen/hour × 4 weeks = 12,000 yen/month savings *For more detailed case studies, please download the PDF or feel free to contact us.

• others

The "S-Gauge" is a resin liquid level gauge that allows you to check the liquid level from any direction, 360 degrees, and is equipped with oil resistance and strength. Installation is easy, and it allows for the setting of a float from the top of the tank. Additionally, it does not use glass, preventing scattering in the event of breakage. It can also be custom-made to meet various needs. Currently, we are also offering a set sale with our "Oil Skimmer." 【Features】 ■ Can be manufactured in as little as 5 working days ■ Can be installed at any position within the rail when using a magnetic sensor ■ Can be made in optimal sizes according to tank depth *For more details, please refer to the catalog or feel free to contact us.

• others

Large oil skimmers help resolve concerns about environmental impact around factories and the hassle of collecting and disposing of oil mats, contributing to cost reduction. They operate 24 hours a day to respond to unexpected oil spills. In metal processing sites, the "normal hexane extractable substances content (mineral oil and grease content)" often occurs in large amounts, but there are cases where the introduction of our product has reduced this by 90%. This also leads to savings in oil mat costs and labor costs in subsequent processes. 【Processing costs in subsequent processes can be reduced!】 ■ Reduction in oil mat purchase costs Example: Savings of 24,000 yen/month (12,000 yen/mat × 2 mats) ■ Reduction in labor costs Example: Savings of 12,000 yen/month (3,000 yen/hour × 4 weeks) *For more details, please request materials or view the PDF data available for download.

• others

It is suitable for measures against oil spills outside due to rainwater and other factors. It reduces the costs and effort of replacing oil mats and pumping. It can respond to unexpected oil spills with 24-hour operation. 【Features】 - All main body and rollers are made of stainless steel to be suitable for outdoor use. - Uses a special flat belt. - Can be set to a maximum depth of 5.4 meters. - Control panels and separation tanks can be installed according to customer needs. *For more details, please contact us or download the PDF.

• others

We have adopted a dedicated motor and dedicated belt to differentiate ourselves from other manufacturers. Our products are widely used by major machine tool manufacturers. 【Features】 ■ Compact size, palm-sized ■ The special flat belt has an oil-repellent and water-repellent surface, resulting in very high oil recovery efficiency ■ The recovery amount remains constant as long as the belt is in contact with the liquid surface, making it resilient to liquid level fluctuations ■ Nylon and stainless steel versions are compatible with small cleaning machines * This is a type specifically for coolant tanks. It is not suitable for high-temperature liquids. Please see our other lineup. * For more details, please contact us or download the PDF.

• others

This conveyor combines the flexibility of a chain conveyor with the flatness of a belt conveyor. We also offer vertical lift-type scraper conveyors and coil-type screw conveyors with shafts. 【Features】 ○ Space-saving ○ Diversification of transported chips ○ High-efficiency transport ○ Easy combination with peripheral equipment For more details, please contact us or download the catalog.

• others

The cutting powder processing device "Ecol Earth" is a machine that can crush cutting chips generated in the cutting process and separate the oil attached to them using unique technology. If expensive cutting oils are involved, separating and recovering the oil attached to the scrap allows for recycling, which can reduce the amount purchased. Additionally, by crushing the scrap, its volume is reduced, leading to fewer exchanges of scrap carts and saving storage space. By separating the oil from scrap (cutting chips) made of aluminum, metal, iron, non-ferrous, and stainless materials before collection, there have been cases where the collection price was ten times higher than before! ★ A free catalog with actual case studies of equipment implementation is available! ★ 【Features】 ■ Reduction in purchase volume through recycling of expensive oil ■ Increase in scrap collection prices ■ Reduction in volume of scrap by one-third, leading to fewer carts and savings in storage space *If you would like a catalog with case studies, please download it or contact us directly.

• others

The oil skimmer "TB-75" uses a special belt designed to quickly and efficiently collect dirty liquids and floating oils by washing away cutting oil, making it suitable for cleaning machines. You can choose from various materials such as nylon, urethane, all stainless steel, and mesh to match different types of cleaning machines. 【Features】 ○ Space-saving design and easy installation with just two bolts. ○ Simple mechanism for easy maintenance. ○ The use of a special flat belt with oleophilic and hydrophobic properties results in very high efficiency for collecting floating oils. ○ The collection amount remains constant as long as the belt is in contact with the liquid surface, making it robust against liquid level fluctuations. ○ The use of a special flat belt with chemical resistance (alkaline) and heat resistance provides excellent effectiveness for use in cleaning machines. *For more details, please contact us or download the PDF.

• others

The cutting method using a combination of special blades that can operate at low noise levels has been patented. 【Features】 ○ Compact design with a space-saving slim type (240mm) ○ Achieves fine cuts with a return mechanism ○ Reduces the burden on operators ○ Very effective when combined with a centrifuge for the de-oiling and reuse of cutting oil. *For more details, please contact us or download the PDF.

• others

The Mach Separator removes up to 99% of cutting oil from metal shavings. This enables a reduction in production costs through the reuse of cutting oil, lowers the recycling processing costs of metal shavings, and contributes to a cleaner factory environment by reducing oil leaks and spills around machines and on metal shavings carts. It is adopted in parts manufacturing lines of major automobile manufacturers and machine tool manufacturers. 【Features】 - Efficient oil removal method using centrifugal force (oil removal rate of 85-99%) - Significant benefits with a small investment - Compact design focused on functionality We also offer rental of demo units and confirmation of effectiveness using sample metal shavings. *For more details, please contact us or download the PDF.

• others

We have numerous achievements with cleaning baskets! If you provide us with a simple sketch for small parts or aligned loading, we can give you a quote. Additionally, we also accept proposals that consider improvements in cleaning and transportation efficiency from the planning stage of equipment introduction. 【Features】 ○ For cleaning and transporting precision parts (the entry and exit of parts is done by robots, so they are coated with resin to prevent dents) ○ For centrifugal cleaning machines (the bottom surface of the basket is tapered to enhance cleaning efficiency) ○ Used for relatively heavy products. ○ Flat finish on the bottom surface for smooth flow on the conveyor. ○ Cost reduction with metal mesh, wire materials, and punching products. *For more details, please contact us or download the PDF.

• others