ミラック光学 List of Products and Services

Microscopes are essential for various industrial production, processing, and inspection processes, and we would like to introduce some examples of their use. They are highly valuable products that can also be utilized as peripheral equipment to optically support positioning and setting of machine tools, measuring instruments, and various devices. Compact and easy to use, they can be employed for a wide range of applications, from visual inspection to monitor observation, image measurement, and digital camera photography. [Usage Examples] - Pushpin shape inspection - Burr inspection of rubber products - Inspection of remaining gate removal - Crack inspection equipment - Pin tip angle inspection *For more details, please download the PDF or contact us.

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By making the main movable part spherical, we have achieved a motion that is not found in conventional products. This stage, born from a unique idea, allows for a maximum of 180° bending and 360° rotation, enabling freely adjustable positioning angles. 【Features】 ○ Positioning angles can be freely set ○ When combined with an ant-groove stage, it adds a swaying rotation function to linear sliding, allowing for positioning in various postures. *For more details, please download the PDF or feel free to contact us.

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The fixed side of the rotating stage is marked with a scale (minimum reading of 1°), allowing for a rough confirmation of the rotation angle. (The KTS-40 with a stage surface size of φ40mm has a minimum reading of 2°.) Additionally, please use the standard stopper according to your application needs. You can fix the rotating part of the stage at your preferred position. 【Features】 ○ A manually operated stage that rotates smoothly 360° ○ Load capacity is 68.6N (7kgf) ○ Stage surface: φ60mm *For more details, please download the PDF or feel free to contact us.

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By installing a stage plate on the rotating stage surface and combining it with a microscope, it can be transformed into a compact microscope system. The stage plate is color-coded with white on one side and black on the other. Typically, the white side (which makes colored objects easier to see) is used, while the black side is used for observing white or transparent objects. Switching between the two sides according to the characteristics of the sample's color makes observation easier. 【Features】 ○ Approximately 30% thinner than conventional combinations (height 50mm), featuring a compact, integrated multifunctional stage with a disc shape. ○ Stage surface: φ90mm *For more details, please download the PDF or feel free to contact us.

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We introduce examples of improving work efficiency and accuracy in positioning stages, measuring devices, and inspection jigs utilizing the ant-groove type stage manufactured by Mirac Optical Co., Ltd. [Contents] - Case study of work efficiency improvement in the inspection process of incorrect parts and soldering conditions at a substrate manufacturer. - Case study of work efficiency improvement in the inspection process of peripheral runout of parts at a molding manufacturer. *For more details, please download the PDF or feel free to contact us.

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The rotational accuracy of the brushless motor is measured using a capacitive displacement gauge. First, the four bolts that secure the base are loosened, allowing the base to be shifted in two axial directions to determine its position, after which the bolts are tightened again to secure it. Since the head of the displacement gauge needs to be fixed just before making contact with the brushless motor, special care is required during the tightening of the bolts. Even with careful work, the position may shift during tightening, causing the head to make contact with the motor. 【Features】 ○ Achieves smooth sliding, high quality, high durability, and low cost through the fitting technology of the ant groove. ○ Equipped with a traditional pre-load adjustment function (pre-load adjustment screw) since its founding, allowing for fine-tuning of the sliding feel. *For more details, please download the PDF or feel free to contact us.

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We are inspecting whether the workpieces are being transported one by one. Each time the thickness of the workpiece changes, it is necessary to adjust the height of the sensor, but since it is fixed with four bolts, changing the height setting takes time. In particular, the two bolts located underneath the sensor are difficult to turn because they are close to the sensor body. Furthermore, tightening the bolts can cause the set height to shift, necessitating a redo. 【Features】 ○ Achieves smooth sliding and high quality at a low price through skilled alignment technology of the groove. ○ Stage surface: 40mm × 90mm *For more details, please download the PDF or feel free to contact us.

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The camera module's housing and circuit board are being UV bonded. Each time the model of the camera module being produced changes, adjustments to the height and position of the UV bonding machine's head are necessary. In the case of this camera module, it is set so that the distance between the bonding area and the head is 15mm. Changing the head height involves loosening the bolts, sliding the base to which the head is attached along the long hole, and then tightening the bolts to secure it. This process of loosening and tightening the bolts is very cumbersome. 【Features】 ○ Smooth sliding with a long stroke at regular intervals, very convenient even in tight spaces ○ Stage size: 25mm x 40mm *For more details, please download the PDF or feel free to contact us.

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We are inspecting the height of products processed by pressing using a laser sensor. Each time the product being inspected changes, it is necessary to adjust the height setting of the height adjustment fixture equipped with the laser sensor. The height setting of this fixture is determined by loosening two bolts and raising or lowering the plate to which the laser sensor is fixed, and finally tightening the two bolts to complete the process. The two bolts must be tightened alternately and gradually. This is to prevent any change in the set height after tightening the bolts. Therefore, the process is very cumbersome and labor-intensive. 【Features】 ○ The amount of movement per handle rotation can be selected from 2mm or 5mm according to the application. ○ Stage surface: 25mm × 40mm *For more details, please download the PDF or feel free to contact us.

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We are inspecting the heat generation of LEDs using a thermal camera. The thermal camera mounted on a magnetic stand must be positioned directly above the work (LED substrate). The setup method involves supporting the thermal camera with one hand while loosening the knob with the other hand to determine the position. After that, slowly tighten the knob little by little to complete the setup. The reason for tightening the knob slowly is to prevent the set position from shifting. It is very cumbersome and time-consuming because you have to work carefully with both hands. 【Features】 ○ High quality and low price achieved through skilled fitting technology of the groove ○ Smooth sliding and high durability ○ The adoption of a clamp lever increases the holding power, and the lever's position can be set freely *For more details, please download the PDF or feel free to contact us.

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We will introduce examples of solving "troubles" related to positioning stages using mainly manual XY stages, as well as measurement devices and inspection jigs. [Contents] - Flatness inspection jig - Height inspection jig - Surface runout measurement jig - Appearance shape inspection device - Substrate measurement device *For more details, please download the PDF or feel free to contact us.

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A free set of the "comprehensive catalog" and "technical materials summarizing examples of inspection equipment improvements" is being offered by Milac Optical, a manufacturer of optical equipment that produces ant-style stages, measuring tool microscopes, and image recognition lenses! The ant-style stage is characterized by its smooth and moist sliding and high durability, and it is widely used as a positioning component and mechanical element in the FA (Factory Automation) field. The improvement case introduces a successful example of miniaturizing inspection equipment and enabling XY movement using a compact ant-style stage. [Contents] ■ Ant-style stage ■ Measuring tool microscope - MajorScope ■ Image recognition lens ■ Vacuum tweezers - AirBit *For more details, please download the PDF or feel free to contact us. *The comprehensive catalog is a digest version. If you would like the complete version, please request it through our contact form.

• Other analytical equipment