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ホシモト

Establishment1971 year
capital2000Ten thousand
number of employees120
addressOsaka/Ikuno-ku, Osaka-shi/Nakahara Nishi 2-24-32
phone06-6741-4723
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last updated:Mar 12, 2024
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  • Company information
  • Products/Services(92)
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Dimension and load data related to eye bolt selection.

Collection of technical information useful for enclosure and panel design.

Dimension and load data related to eye bolt selection.

  • Power distribution and control panels

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Selection of a simple handle lock to improve the safety of the plate.

[Knowledge of Handle Selection] Improving the safety of panels in vessels and trucks with vibrations.

Devices installed on vessels with vibrations, such as panels, may pose a risk of the panel doors opening at unintended times due to continuous vibrations affecting the movement of the handle lever, or the sway of the handle lever caused by crosswinds when transporting the panel on trucks. To prevent these issues, in addition to locking with a cylinder lock, it is effective to add a vibration prevention feature using a trigger-type fitting combined with a base. With this fitting, the handle can be secured, preventing the risk of the panel door opening naturally. 【Features】 ■ Prevents natural rotation of the panel handle without locking ■ Ensures smooth opening and closing of the panel doors while maintaining safety *For more details, please refer to the catalog or feel free to contact us.

  • Power distribution and control panels
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Selection of resin handles for improved durability in corrosive environments.

[Knowledge of Handle Selection] Reduce damage and deformation with a combination of zinc alloy and resin molding!

The conventional resin handles for panels have excellent corrosion resistance compared to zinc alloy handles; however, due to the properties of the material, they have weaknesses in strength and weather resistance, making them difficult to use in outdoor panels and similar applications. However, by applying ABS resin molding to zinc alloy, we can improve issues related to damage from external impacts and deformation due to climate. They also have excellent corrosion resistance, making them applicable in coastal areas and environments where some corrosive gases are present. 【Features】 ■ Improves issues related to damage from impacts and deformation due to climate ■ Applicable in coastal areas and environments where corrosive gases are present ■ Excellent maintainability, contributing to cost reduction *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

  • Power distribution and control panels
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Selection of handles with temporary fixing function to reduce installation man-hours.

[Knowledge of Handle Selection] Adoption of handles with hook shapes reduces the labor hours of workers.

When installing handles on control panels or distribution boards, there may be cases where it is necessary to hold both the front and back sides, or where two people must work together due to the size of the door. In such cases, adopting a hook-shaped waterproof packing for the panel handle and temporarily securing it in the mounting hole is effective. By only holding the waterproof packing and the back side of the handle fixing device during the installation work, the handle can be secured, allowing one worker to efficiently carry out the installation. 【Features】 ■ Reduces processing man-hours ■ Enables design that keeps total costs down *For more details, please refer to the catalog. Feel free to contact us as well.

  • Power distribution and control panels
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Selection of handles for cost reduction through the reduction of stop pin bending processing.

[Knowledge of Handle Selection] Increase the patterns of stop pin positions and reduce the labor hours for bending processing.

When installing the handle on the panel door, if the stop pin and washer cannot be properly set, it is necessary to remove it from the panel door and bend the stop pin to align the position, which increases the work hours. By increasing the number of washers or changing the thickness of the washers, we can increase the variations in the position up to the stop pin, thereby reducing the effort required for bending the stop pin. 【Features】 ■ Increasing the number of washers increases the patterns for the position up to the stop pin ■ Fine adjustments can be made without bending the stop pin *For more details, please refer to the catalog. Feel free to contact us as well.

  • Power distribution and control panels
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Selection of handles in cases where high load is applied to the door.

[Knowledge of Handle Selection] Preventing Wear by Adopting Swing Handles

The flat handle opens simply by pressing a button, a common opening and closing mechanism seen in doors for distribution boards. However, there can be instances of "binding" between the lever and the latch, and the shape of the sliding parts associated with the linkage is also complex. The swing handle, which requires manually pulling up the lever and then rotating it, is linked directly to the rotation of the latch, preventing any occurrence of "binding." For the linkage, the lever (rotating shaft) and the latch are assembled using □ axis and □ hole, so a complex shape is not necessary. It is suitable for use in panels and enclosures that require airtightness in environments where oil mist or water droplets may be present. 【Features】 ■ Adoption of the swing handle prevents the occurrence of binding ■ No complex shapes required ■ Ideal for panels and enclosures that require airtightness *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

  • Power distribution and control panels
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Selection of handles for reducing man-hours.

[Knowledge of Handle Selection] Achieving mistake prevention and improved workability by integrating multiple components.

When installing a flat handle that requires fastening parts (oval washers and screws) to a door, the small size of the components makes them easy to lose during installation, and the selected parts can significantly affect the amount of work required. By using a mounting plate (one piece) instead of the conventional two oval washers, it is possible to prevent loss during installation when attaching the handle to the door. Additionally, since the screws can be temporarily attached to the handle before being installed on the door, it is also possible to reduce assembly work time. 【Features】 ■ Integration of multiple parts ■ Simplification of panel assembly and installation work ■ Improved workability ■ Depending on the type, it is also possible to simplify the shape of the door mounting holes *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

  • Power distribution and control panels
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Selection of handles using colored buttons for improved safety.

[Knowledge of Handle Selection] The use of colored buttons enables quick responses even in emergencies!

The panels with important operational functions located within the factory, various facilities, and equipment need to have their doors opened immediately for response and action during emergencies or urgent situations. By coloring the buttons on the panel handles, instant identification is possible. This allows for immediate response to emergencies that may occur within the factory or various facilities. 【Features】 ■ Immediate identification of handle buttons ■ Quick response to emergencies is possible *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

  • Power distribution and control panels
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Selection of handles in a site where oil mist is dispersing.

[Knowledge of Handle Selection] Pursuing ease of grip, also suitable for environments where oil mist is dispersed.

The handle's grip area may be slippery due to the presence of straight sections, depending on how it is held and the environment. Additionally, the angular shape can feel uncomfortable in the hand. By minimizing straight lines and flat surfaces, the handle is designed to prioritize ease of grip, incorporating many curves and rounded surfaces to create a shape that conforms to the hand, regardless of how it is held or the environment. The "waist" in the center of the handle fits well in the hand and is effective for lever operation in environments where oil mist is present. 【Features】 ■ Eliminates straight lines and flat surfaces as much as possible ■ Incorporates many curves and rounded surfaces to enhance grip comfort ■ Effective in environments where oil mist is present *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

  • Power distribution and control panels
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Selection of handles considering mounting holes.

[Knowledge of Handle Selection] Shortens processing time with a simple rectangular cutout.

The cutout holes on the main body of the panel or the door side of the metal enclosure where the handle is attached need to be made according to the shape, mounting method, and size of the handle. If the cutout holes become complex, processing accuracy is required to maintain waterproofing. By selecting a rectangular cutout hole for the handle, the cutout hole on the door can be limited to size differences only, making processing easier, and it is also simple to maintain waterproofing. 【Features】 ■ Easy processing with rectangular cutout holes ■ Contributes to work efficiency *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

  • Power distribution and control panels
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Selection of Handles for Simple Structures

Knowledge of handle selection: Weight reduction of the handle is achievable by reducing the number of parts.

A "structure" is necessary to mechanically transmit the action of "pressing a button" to the action of "lifting a lever." Additionally, in the "manual type," it is necessary to have "space (height) for fingers to hook" onto the end of the lever to lift it. In the former case, there are many parts, and in the latter case, protrusions occur from the door surface. Therefore, by simplifying the structure for lifting the lever and eliminating shapes that are easy to hook, we solve both problems simultaneously. The weight of the handle has been reduced, and protrusions from the door surface have been minimized except for the raised part of the lever head. 【Features】 ■ A clean and simple design ■ A flat design that minimizes protrusions from the door ■ Reduced number of parts and lightweight handle *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

  • Power distribution and control panels
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Selection of handles for improving security features.

[Knowledge of Handle Selection] Complicating the structure of the locking mechanism to enhance security features!

The handle that locks with a double-pronged key has a simple structure, allowing for easy locking and unlocking operations even without a dedicated double-pronged key. By using a tumbler-type cylinder for the locking mechanism, the structure becomes more complex, enabling locking and unlocking operations with only a standard key (200-number key). Increasing the number of tumblers can also help prevent tampering such as picking. 【Features】 ■ Complex structure of the locking mechanism with a tumbler-type cylinder ■ Locking/unlocking possible with standard key only ■ Can also prevent tampering such as picking *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

  • Power distribution and control panels
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Selection of handles (surface treatment) for glare reduction and aesthetics.

[Knowledge of Handle Selection] Differentiation of Surface Treatments such as Anti-Glare Satellite Chrome Plating

As a representative example of metal surface treatment for handles used in enclosures and panels, chrome plating is widely adopted; however, the high reflectivity caused by sunlight outdoors and indoor lighting (light reflectivity) is a problem. By adopting satin chrome plating, anti-glare effects can be achieved. The surface painting of enclosures is generally applied for corrosion resistance, but the use of painted handles also contributes to aesthetic appeal. 【Features】 ■ Different surface treatments are used according to the installation environment of the enclosure ■ Satin chrome plating provides anti-glare effects ■ Painted handles are optimal for aesthetic appeal *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

  • Power distribution and control panels
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Selection of handles (mounting plates) for reducing installation work.

Knowledge of handle selection: The workability of handle installation is improved with the daruma hole shape!

The handle attached to the metal casing generally requires a lot of simultaneous work when installed by one person, which has made the installation process time-consuming. By using a dimpled hole shape for the mounting plate, it is possible to install the handle with the screws set on the handle side. By hooking the mounting plate onto the screw part, there is no need to hold the handle from the front side, allowing for installation while holding it only from the back side. 【Features】 ■ Changed the screw holes of the mounting plate to a dimpled hole shape ■ Allows for handle installation with screws set ■ Improved workability for handle installation *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

  • Power distribution and control panels
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Selection of handles (keys/cylinders) to enhance security.

[Knowledge of Handle Selection] Improved security with unique individual standard keys such as H500 keys.

The widely adopted industry standard key number 200 has the advantage of reducing the hassle of managing multiple different types of keys, providing benefits in terms of security. However, it is not suitable for individual management from a security perspective. The industry standard key number 200 has a unified standard, but in cases where compatibility is not required for the housing, using unique individual standard keys such as the SC2000 key can enhance security effectiveness. 【Features】 ■ Improved security with unique individual standard keys ■ Loss of compatibility with other keys *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

  • Power distribution and control panels
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Selection of handles for middle doors to save space.

[Knowledge of Handle Selection] The design of double doors becomes more flexible with handles that have minimal protrusion.

The handle to be mounted on the metal enclosure should be selected based on the appropriate size for the metal enclosure and the required functions. In particular, when selecting a handle for the inner door, it is necessary to prevent contact with the outer door. For the inner door of a double door, selecting a handle with minimal projection from the door allows for design without worrying about gaps with the outer door. Additionally, by locking the outer door, it is possible to choose a type of handle for the inner door that does not require a key, leading to further cost reduction. 【Features】 ■ A handle with minimal projection is optimal for the inner door of a double door. ■ Design can be done without worrying about gaps with the outer door. ■ The projection of the enclosure itself can also be minimized. *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

  • Power distribution and control panels
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Selection of handle materials for improved corrosion resistance and fire resistance.

[Knowledge for Selecting Handles] Reduce corrosion in salt damage areas with stainless steel handles!

Handles used for metal cabinets are generally made of zinc alloy, but in salt damage areas, corrosion due to rust may occur, so it is necessary to select handles that are excellent in salt resistance. For handles used on metal cabinets installed in salt damage areas, stainless steel, which has excellent corrosion resistance, is the most suitable material. 【Features】 - Stainless steel handles reduce corrosion in salt damage areas. - They also possess fire resistance, maintaining functionality even in harsh environments. *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

  • Power distribution and control panels
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Selection of handles for improving work efficiency and reducing costs.

[Knowledge of Handle Selection] Cost reduction and improved workability are possible with the use of keyless handles.

A metal cabinet with double-opening doors (also known as "Kannon doors") requires two handles on each side. This increases costs, and it is necessary to lock the handles on both sides when in use. By making one of the two handles keyless, if you lock only one side of the double-opening doors, the door will not open. Since you only need to lock one side, it reduces the effort required for operation. 【Features】 ■ Contributes to cost reduction by making one of the two handles keyless ■ Improved operability since only one side needs to be unlocked *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

  • Power distribution and control panels
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Selection of handles to prevent incorrect operation.

[Knowledge of Handle Selection] Indicate the rotation direction with a visible seal. Prevent damage to the door side.

When installing a handle on a distribution board or sub-distribution board and performing door opening and closing operations, forcibly turning it in the wrong direction may lead to damage to the handle and the door. A label indicating the direction of rotation should be affixed to the handle or door side to raise awareness. This allows the operator to perform the task without making mistakes regarding the rotation direction. 【Features】 ■ Simply affix a label indicating the rotation direction ■ Prevents damage to the door side *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

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Regarding the selection of handles for improved security.

[Knowledge of Handle Selection] Improved security with double lock specifications such as trigger type.

The key for the handles installed on distribution boards and sub-distribution boards is predominantly the 200-number key, which offers convenience but also raises security concerns. The same applies to L-shaped handles where the key part is covered by a lid. By adopting trigger-type or handle cover-type designs, the use of simple padlocks becomes possible. The double lock specification enhances security effectiveness. 【Features】 ■ Adopts a double lock specification ■ Improves security ■ Easy to confirm the locked state with the use of a padlock *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

  • Power distribution and control panels
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Selection of fasteners due to changes in the shape of mounting holes.

[Knowledge of Handle Selection] The star-shaped hole of the fastening hardware allows for adjustment of the installation angle.

When the mounting hole for the stop pin is square, the installation angle is limited to 90 degrees, and it is not possible to adjust the length of the rod. Therefore, it is necessary to keep stock of the rod in precise lengths. By changing the mounting hole for the stop pin to a star shape, it becomes possible to adjust the installation angle by about 25 to 35 degrees. This expands the range in which the length of the rod can be adjusted, allowing for a reduction in the number of rod lengths in stock. 【Features】 ■ Change the mounting hole for the stop pin from square to star shape ■ Adjustable installation angle ■ Reduction in the number of rod lengths in stock *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

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Selection of handles (stoppers) for improving door locking/unlocking operations.

[Knowledge for Selecting Handles] Reducing burden by coating the interior of the casing with resin!

【Before】 Most of the latch components are made of iron (SPCC + trivalent chrome treatment). The latch works in conjunction with the handle mounted on the door surface to lock and unlock the door. Since it is either hooked onto the internal frame of the housing or in a pressed state, it interferes with the frame during locking → unlocking and unlocking → locking. ↓ 【After】 By applying a resin coating to the part of the latch that interferes with the internal frame of the housing, we can reduce snagging and rubbing during locking → unlocking and unlocking → locking. (It will become easier to slide.) This also contributes to reducing the burden during the locking/unlocking of the door. *For more details, please refer to the catalog or feel free to contact us.

  • Hardware Doors, Handles and Locks
  • Grip ball/lever handle

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Selection of handles (mounting plates) for compact and lightweight enclosures.

[Knowledge of Handle Selection] Reducing the length of the mounting bracket alleviates the burden on the door side!

【Before】 ■Long handle mounting bracket The mounting bracket that secures the handle to the door is one of the important components for the workability of attaching the handle and the stability of handle operation, but some are excessively large and heavy.  ↓ 【After】 ■Shortened handle mounting bracket The mounting bracket that secures the handle to the door is minimized in size and made lighter. Additionally, as the weight of the mounting bracket decreases, the handle part of the door becomes lighter, reducing the burden on the door. *For more details, please refer to the catalog or feel free to contact us.

  • Hardware Doors, Handles and Locks
  • Grip ball/lever handle

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Selection of stop fittings to suppress door rattling.

[Knowledge for Selecting Handles] It is possible to reduce door rattling with long-type fittings!

【Before】 ■Standard Type Stopper The stopper used to secure the handle door attached to a metal cabinet is generally bent for use to minimize play with the door.  ↓ 【After】 ■Long Type Stopper We will use a long type stopper. By selecting a longer stopper, it becomes easier to bend or cut it to reduce play in the door. *For more details, please refer to the catalog or feel free to contact us.

  • Hardware Doors, Handles and Locks
  • Grip ball/lever handle

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Selection of fasteners for weight reduction.

[Knowledge of Handle Selection] Reducing the size of the stop pin to a minimum for weight reduction and decreased burden!

【Before】 The fastener used for the handle is an important component for securing the door, but some are excessively large and heavy. ↓ 【After】 We will minimize the size of the fastener that secures the door and aim for weight reduction. Additionally, as the weight of the fastener decreases, the handle part of the door becomes lighter, reducing the burden on the door. *For more details, please refer to the catalog or feel free to contact us.*

  • Hardware Doors, Handles and Locks
  • Grip ball/lever handle

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Selection of handles (double lock) to enhance waterproof functionality.

[Knowledge of Handle Selection] Achieved by fastening the lock mounting shaft to the main body case with bolts.

【Before】 ■Standard Double Lock Handle Conventional double lock handles require processing a through hole for the lock mounting shaft to pass through the main body case. While adding a double lock function, the structure with a through hole does not allow for waterproofing of the main body case, making it difficult to use for outdoor electrical boxes. ↓ 【After】 ■Double Lock Handle with Waterproof Function By securing the lock mounting shaft to the main body case with bolts without processing a through hole, both the double lock function and waterproof function can be fully realized. Especially for outdoor panels where security is required, waterproofing is essential, making it easier to apply for outdoor use. *For more details, please refer to the catalog or feel free to contact us.

  • Hardware Doors, Handles and Locks
  • Grip ball/lever handle

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Selection of handles based on load conditions.

[Knowledge of Handle Selection] A manually operated handle that is structurally simplified and difficult to malfunction.

【Before】 ■Button-type handle The button-type handle automatically raises the lever due to the spring's reaction force when the button is pressed, eliminating the engagement between the lever and the button. However, if the spring's reaction force is smaller than the load on the handle when closed, the lever becomes difficult to raise, which affects the door opening and closing operation. When adopting a button-type handle, it is necessary to check the load conditions in advance. ↓ 【After】 ■Manual handle The manual handle allows you to lift the lever manually by hooking your finger behind the end of the lever. Since it is manual, you can reliably raise the lever even when there is a load on the handle, and it does not affect the door opening and closing operation. The adoption of a manual handle is particularly effective for addressing the issues that arise with the use of a button-type handle. *For more details, please refer to the catalog or feel free to contact us.

  • Hardware Doors, Handles and Locks
  • Grip ball/lever handle

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Selection of Handles for Enhanced Safety

[Knowledge for Selecting Handles] By providing an indicator, the opening and closing state of the door can be identified!

【Before】 ■Standard specification where the door's open/close status cannot be identified The handle attached to the main panel or metal casing is used to open and close the door. First, the key is inserted and turned in one direction to unlock or lock it. In the case of a standard lock structure, it becomes difficult to visually determine whether the current state is locked or unlocked. ↓ 【After】 ■Indicator specification that allows identification of the door's open/close status An indicator displaying the locked and unlocked status will be provided near the key insertion area of the handle. It will show whether the current state is locked or unlocked. *For more details, please refer to the catalog or feel free to contact us.

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  • Grip ball/lever handle

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Selection of handles to prevent waterproof packing from protruding.

[Knowledge for Selecting Handles] Prevent protrusion by embedding the handle mounting surface in a concave shape.

【Before】 When attaching the handle to the door, a waterproof gasket is installed between the door surface and the handle surface. Depending on how it is installed, the waterproof gasket may protrude, so care is needed during installation. The appearance and condition of the door may also affect its waterproof performance. ↓ 【After】 The waterproof gasket installation surface on the handle side is designed to be "concave," allowing the waterproof gasket to be installed (embedded type) in that "concave" shape, preventing any protrusion. Adjustments for protrusion during installation are also reduced, and it does not affect the appearance of the door or its waterproof performance. *For more details, please refer to the catalog or feel free to contact us.*

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Selection of handles for improved waterproofing.

[Knowledge for Selecting Handles] Improving waterproofing by providing rib shapes all around the back of the handle!

【Before】 Handles used for metal cabinets installed outdoors require waterproofing. Typically, handles come with rubber gaskets that ensure waterproofing through tight contact when mounted on the door. ↓ 【After】 By providing rib shapes around the entire back surface of the handle, the gasket is further pressed down, increasing waterproofing. *For more details, please refer to the catalog or feel free to contact us.*

  • Hardware Doors, Handles and Locks
  • Grip ball/lever handle

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Regarding the selection of handles for improving work efficiency and reducing man-hours.

[Knowledge for Selecting Handles] The adoption of handles with shafts eliminates the need for additional processing of stop pins!

【Before】 ■Basic Specification Handle Handles for enclosures and panels need to be installed according to the width of the door, along with the latch. To do this, the latch must be manufactured to allow locking and unlocking on the enclosure side, which means it must be made to fit the width of the door. If the height is insufficient in the basic specification, it will be necessary to perform a bending process on the latch. ↓ 【After】 ■Shaft Specification Handle By adopting a long shaft design that allows for adjustment of the latch position (height), it is possible to apply the handle to various enclosures and panels without additional processing (bending) of the latch. This also reduces the variety of latches needed to match the specifications of the enclosures and panels. *For more details, please refer to the catalog or feel free to contact us.

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Regarding the selection of hinges for cost reduction 1

Knowledge for Selecting Hinges and Supports: Reducing the labor and costs of the welding process by adopting dowel-type hinges!

【Before】 ■General welded hinges Welded hinges that allow the doors of metal enclosures to open and close need to be welded to both the door side and the main body side of the enclosure. However, positioning during welding is difficult, leading to increased labor and costs in the welding process. ↓ 【After】 ■Dowel-equipped hinges By performing dowel processing on the main body and wing parts of the hinge, it becomes easier to position during installation (welding), which reduces mistakes in the welding work and improves work efficiency. *For more details, please refer to the catalog or feel free to contact us.

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Regarding the selection of hinges for cost reduction 2

Knowledge for selecting hinges and supports: Reduce inventory by using long hinges that can be cut to size!

【Before】 ■Flat hinge The hinge that allows the door of the metal enclosure to open and close needs to be selected based on the enclosure specifications, including size and type (with holes or without holes), and stock must be prepared accordingly. ↓ 【After】 ■Long hinge This is suitable for machine covers and can be cut to match the cover size, allowing for a reduction in the number of stock sizes. *For more details, please refer to the catalog or feel free to contact us.

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Regarding the selection of hinges for cost reduction 3

Knowledge for Selecting Hinges and Supports: Reduce man-hours with a simple installation structure of spring hinges.

【Before】 In general, for electrical boxes used indoors and for simple applications, there is often a demand for cost reduction of the entire electrical box, including the materials used, by making the design structure as simple as possible. ↓ 【After】 In the case of spring-loaded hinges, the simple mounting structure allows for a reduction in the manufacturing labor of the electrical box. *For more details, please refer to the catalog or feel free to contact us.*

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Regarding the selection of hinges for cost reduction 4

Knowledge for selecting hinges and supports: Reducing inventory by adopting flat hinges without holes that can be freely processed.

【Before】 ■Hinges with holes Hinges that allow the opening and closing of metal enclosures must have the position (pitch) and number of mounting holes determined according to the installation specifications of the enclosure. ↓ 【After】 ■Hinges without holes In the case of hinges without holes, since hole processing can be done freely, the installation of hinges (assembly type, welded type) can be adapted to the specifications and uses of the metal enclosure, making it possible to reduce the inventory of hinges. *For more details, please refer to the catalog or feel free to contact us.

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Regarding the selection of hinges for improving work efficiency 1

[Knowledge for Selecting Hinges and Supports] Improve work efficiency with easily removable plug-in hinges!

【Before】 ■Drop-in Hinge The hinge that allows the door of the metal enclosure to open and close consists of two hinges, one on the main body side and one on the door side, and a removable pin that connects them. To facilitate easy assembly and modification of the enclosure, it is necessary to be able to easily remove the door.  ↓ 【After】 ■Removable Hinge The hinge on the main body side is a pin rivet type, and it has a structure that allows the cover hinge on the door side to be inserted, making it easy to remove the door. *For more details, please refer to the catalog or feel free to contact us.

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Regarding the selection of hinges for improving work efficiency 2

【Hinge and Support Selection Knowledge】Easy fastening with the bolt locking function for square hole hinges!

【Before】 ■Hinges with circular holes In the case of a hinge set that is fastened with bolts, it is common to use hinges with circular holes on the housing side. However, since the holes are circular, it is necessary to hold the bolt while tightening the nut.  ↓ 【After】 ■Hinges with square holes In the case of hinges with square holes, they are fastened with root angle bolts (bolts with a square shape at the root part of the round head), which provides a function to prevent the bolt from turning, allowing for easy fastening by simply turning the nut. *For more details, please refer to the catalog or feel free to contact us.

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Selection of hinges for improved operability and appearance.

Knowledge for Selecting Hinges and Supports: Improve work efficiency with concealed hinges that can be applied just by confirming dimensions!

【Before】 ■Various sizes of hinges Hinges that allow the doors of metal enclosures to open and close need to have their installation dimensions set according to the specifications of the enclosure and the rotation angle of the door. ↓ 【After】 ■Concealed hinges Generally, it is necessary to set the dimensions of the enclosure and hinges while considering the rotation angle of the door. However, in the case of concealed hinges, it is sufficient to check the dimensions of the rounded part, making it a type that can be applied. Concealed hinges are used as hidden hinges and are not visible from the outside of the metal enclosure, resulting in a neat appearance. *For more details, please refer to the catalog or feel free to contact us.

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Regarding the selection of hinges for improving work efficiency and reducing rework man-hours.

Knowledge for selecting hinges and supports: Improve work efficiency with hinges that have oval holes for easy position adjustment!

【Before】 ■Hinges with circular holes In the case of a hinge set that is fastened with bolts, a circular hole is drilled on the housing side, but it is important to establish an accurate mounting position.  ↓ 【After】 ■Hinges with oval holes In the case of hinges with oval holes, even if there is some misalignment in the mounting hole position, the oval shape allows for easier adjustments, leading to improved workability and a reduction in rework labor. *For more details, please refer to the catalog or feel free to contact us.

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Selection of burring processing for butterfly plates to improve joint strength.

Knowledge for selecting hinges and supports: Stable driving performance with expanded screw hole processing range through burring.

【Before】 In the case of thin plates that cannot be processed for screw machining, additional work such as welding a separate part like a weld nut to the hole processing area is required, which leads to increased costs for the overall production of the panel and enclosure. ↓ 【After】 When the plate is thin and cannot secure screw threads, it is possible to add thickness to the thin plate by performing a beading process. By raising the area around the hole, the range for screw hole processing becomes longer than the usual thickness of the plate used. This contributes to the stability of the operation of the panel door. *For more details, please refer to the catalog or feel free to contact us.

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Selection of pins for hinges to reduce production labor costs.

【Hinge and Support Selection Knowledge】Improved workability with easily removable stepped pins!

【Before】 In large distribution boards and control panels, many devices such as instruments and touch panels are mounted on the door surface, which creates a load on the door. In this case, the conventional pin for the drop hinge becomes difficult to remove when the door is under load, leading to an increase in labor during after maintenance. ↓ 【After】 By anticipating that a load will be applied to the door surface in advance, we create a step on the head of the drop-in pin for the hinge. This allows us to easily remove the drop-in hinge pin using this step. Even in poor installation environments for distribution boards and control panels, work can be carried out safely and smoothly. *For more details, please refer to the catalog or feel free to contact us.*

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Cost reduction in hinge selection due to the change from screw welding to cell stat.

Knowledge for Selecting Hinges and Supports: Achieve Cost Reduction with Stable Quality Cell Stat!

【Before】 The hinges that are fastened with bolts have bolts welded in advance. This mechanism is designed to make it easier to secure the door. However, due to the welding process, there were many areas for improvement, such as the labor involved in the process and the degradation of quality (in terms of appearance and precision) caused by spatter. 【After】 The Celstat is a screw that can be installed on a base material with a thickness of 1mm or more simply by pressing it in. Unlike conventional iron hinges, it is manufactured by crimping through press fitting, which results in superior shape accuracy and appearance of the product. Furthermore, since it is a pressed product, it is also cost-effective, enabling cost reduction for standard products. *For more details, please refer to the catalog or feel free to contact us.

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Considerations to take into account when selecting essential mechanical components such as hinges.

Knowledge for Selecting Hinges and Supports: Achieving Cost Reduction from Conventional Products through Improved Processing Methods!

【Before】 ■Hinge with a plate welded to a pipe One type of integrated hinge structure is a hinge with a plate welded to a pipe. In the manufacturing of this hinge, it was necessary to first prepare the pipe and plate, cut them to the specified size, and then weld them together, which led to increased processing costs. ↓ 【After】 ■Hinge with a curled end of the plate By curling the end of the hinge, it becomes possible to manufacture an integrated hinge. With this structure, only the bending process is required, eliminating the need for welding, which allows for a reduction in processing time and a decrease in the cost of the product itself. Improvements in processing methods can achieve cost reductions compared to conventional products. *For more details, please refer to the catalog or feel free to contact us.

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Selection for achieving standardization of parts for the board and housing.

Knowledge for selecting hinges and supports: Flat hinges that can be bent can accommodate multiple types of panels!

【Before】 ■Bending Processing of Each Hinge Distribution boards and control panels come in various sizes depending on their applications. The shapes of the hinges used also vary widely, and multiple standard models are employed. This means that depending on the size and type of the panel, it is necessary to have stock of hinges with various bending dimensions. ↓ 【After】 ■Flat Hinges By adopting flat hinges when designing panels, the standardization of mechanical components can be advanced. If flat hinges are standardized, even if the panel sizes vary widely, the hinges can be freely bent and used. This allows one type of hinge to accommodate multiple types of panels. *For more details, please refer to the catalog or feel free to contact us.

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Selection of hinges for cost reduction through the adoption of die-cast hinges.

Knowledge for Selecting Hinges and Supports: Cost reduction with die-cast hinges that do not require welding!

【Before】 ■General Hinge Set For the opening and closing of metal enclosure doors, a general hinge set made of iron or stainless steel is typically used. However, using this type of hinge requires welding work on the door side.  ↓ 【After】 ■Die-Cast Hinge By adopting die-cast hinges, it is possible to eliminate the welding work that was necessary to use existing hinges, leading to cost reduction. *For more details, please refer to the catalog or feel free to contact us.

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