テック・ヤスダ List of Products and Services

Our company proposes a jig system that significantly improves production efficiency. In this document, we introduce numerous practical examples of the "5-axis high-precision clamp," which minimizes the warping of vices and movable jaws. We exhibited at "JIMTOF2024 (the 32nd Japan International Machine Tool Fair)," held from November 5 (Tuesday) to November 10 (Sunday), 2024. Thank you to everyone who visited us. [Featured Practical Examples (Partial)] ■ Flex Clamp + Modular Clamp System *For more details, please refer to the PDF document or feel free to contact us.

• Work tools

The "Flex Clamp" achieves compactness on both the fixed and clamping sides, allowing for a significantly wider jaw opening, which provides a large processing area for clamping fixtures. It employs a special jaw that ensures high precision and prevents workpieces from lifting during clamping. The double clamp allows for secure fixation. Additionally, it realizes high rigidity and precision for both material processing and finishing. It makes setup easy, whether for large workpieces or for handling many small items. 【Features】 ■ High-precision jaw work setter is standard equipment ■ Prevents workpiece lifting during clamping ■ High wear resistance and strength ■ Instant positioning method ■ Jaw opening can accommodate from 0 to 2300 mm *For more details, please refer to the documentation or feel free to contact us.

• Work tools

The "Modular Clamp" is a dual-clamping fixture that enables high-efficiency production with multiple workpieces, quick clamping, high-precision machining, and flexible jig design. It employs a special jaw that achieves high precision and prevents workpieces from lifting during tightening. Reliable clamping is achieved with uniform force, regardless of the contact points of the jaws. Additionally, a single-clamping version with an angled base is also available in the lineup. 【Features】 ■ Quickly and precisely clamps two adjacent workpieces ■ Prevents workpieces from lifting during tightening ■ Clamps with uniform force regardless of contact points ■ Slide mechanism absorbs machining errors ■ Available in various sizes and types ■ Also available for general-purpose vises ■ Can be integrated into flex clamps for processing multiple pieces *For more details, please refer to the PDF document or feel free to contact us.

• Work tools

Work support table that can be attached and detached with one touch Setup and processing are speedy Since it does not use magnets, there are no magnetic-related troubles Thanks to the patented dedicated bolt and built-in spring structure, it always applies a constant force downward. Therefore, it can also be used with our high-precision work setters and modular clamps, where the chuck moves up and down.

• others

The Auto Flex Clamp Type Beta is an inline automatic machine vice for mass production processing. It can be tightened using pneumatic pressure, allowing for the construction of an inline automatic machine vice clamp system by controlling the pneumatic pressure. Additionally, unlike conventional products, it features a hybrid structure that allows for powerful tightening even with manual tightening. This structure enables preliminary tightening by hand followed by automatic tightening, thereby eliminating unnecessary movements and saving time. This machine vice achieves "labor-saving, manpower reduction, and automation" while also delivering "high precision, quality improvement, and energy savings." 【Features】 ■ Inline automatic machine vice for mass production processing ■ Hybrid structure that allows both manual tightening and pneumatic tightening ■ Machine vice capable of powerful tightening even with manual tightening alone ■ Clamp position can be set across the entire jaw opening range ■ High precision, quality improvement, and energy-saving machine vice *For more details, please refer to the PDF document or feel free to contact us.

• Work tools

The "Machine Vice Kit" is a versatile tool kit for machine vices that expands the functionality of your existing vice simply by placing it on top. ■ Adjustable Jaw Kit This vice kit allows you to convert your existing vice into an adjustable angle vice just by placing it on top. It can be used in various ways depending on the combination. ■ High-Precision Jaw Work Setter Kit This vice kit enables you to turn your existing vice into a high-precision vice just by placing it on top. It absorbs any lift through a downward stroke, achieving a clamp with zero lift and high stability. ■ Modular Clamp Kit This vice kit allows you to perform high-precision machining of multiple pieces just by placing it on top of your existing vice.

• Work tools

The "Free Adjustment Clamp Kit" is a jig kit developed and designed to address the unsatisfactory aspects of jig components used in machining, bringing innovation to the machining site. By offering sizes both large and small, it allows for various uses depending on ideas, such as from a receiving base kit to a clamp kit, and a kit that can process multiple pieces with a single vice. In addition to the mounting base, we provide features such as a "Swivel Lock" that moves approximately 10° to the left and right, a "Swivel Base," and a "Free Lock" that is significantly more resistant to pressure, withstanding 1.5 to 5 tons compared to conventional products. This product achieves a high clamping force that is safe and reliable. 【Features】 ■ Can clamp workpieces with a tapered shape (such as cast materials) ■ High pressure resistance ■ Versatile usage ■ Significantly improved productivity *For more details, please refer to the PDF document or feel free to contact us.

• Work tools

The "Flex Clamp" is a machine vice that achieves compactness on both the fixed and clamping sides, allowing for a significantly wider jaw opening, which greatly increases the machining area. It employs a special jaw that ensures high precision and prevents workpieces from lifting during clamping. This machine vice provides secure fixation through double clamping. Additionally, it realizes high rigidity and high precision, suitable for both material processing and finishing. It is a machine vice that makes setup easy, whether for large workpieces or for handling multiple small parts. 【Features】 ■ High-precision jaw work setter included as standard ■ Prevents workpiece lifting during clamping ■ Machine vice with high wear resistance and strength ■ Instant positioning mechanism for the machine vice ■ Jaw opening capable of accommodating from 0 to 2300mm *For more details, please refer to the documentation or feel free to contact us.

• Work tools

"The Vice Work Stopper" is a work stopper that allows for very easy positioning of workpieces. It enables high-precision positioning at the same location every time, and the installation and removal can be done instantly with simple operations. Additionally, it is compatible with various jaw widths and manufacturers' machine vices. For processing multiple pieces using our products "Modular Clamp Kit" and "Flex Twin Clamp," positioning of workpieces can be done very quickly and easily. Since the stopper is removed before starting the processing, simultaneous processing from top machining to side machining is possible, significantly improving processing efficiency. 【Features】 ■ Quickly adapts to vices with widths from 50 to 200 mm using positioning pins ■ Quickly accommodates variations in vice width with a rotating position ■ Quick and easy installation with a lever mechanism ■ Allows for quick attachment and detachment, as well as high-precision positioning *For more details, please refer to the PDF document or feel free to contact us.

• Work tools

This is an optimal clamp fixture component for automatic tightening jigs used in factories with automated transport lines for machining by robots and other machines. 【Features of the Hydraulic Cylinder Built-in Modular Clamp】 ■ Safe structure in a temporary tightening state when not in operation. No worry of the workpiece coming loose even during sudden power outages or at the end of work. ■ Easy jig design. ■ Uniform clamping force and sinking force due to patented structure. ■ Safe and reliable clamping that prevents lifting. ■ High precision and high-quality machining. *For more details, please refer to the PDF document or feel free to contact us.

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