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  3. 八十島プロシード
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八十島プロシード

EstablishmentJuly 1, 1937
capital3000Ten thousand
number of employees155
addressOsaka/Joto-ku, Osaka-shi/5-20-17 Shaginonishi
phone0120-804-037
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last updated:May 13, 2021
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*Presentation of Case Studies* *New Material! PA6 Resin with Glass Fibers for 3D Printers*

Introducing the 3D printer spherical PA6 particles "Trepal® PA6 (glass fiber) resin," which excels in strength, heat resistance, and surface smoothness!

◆ Features ◆ - High surface smoothness after molding, allowing for reduced finishing time in post-processing. ◆ Molding Method ◆ - PBF method ◇ Recommended for customers with such challenges! ◇ - The 3D printer material "Nylon 12" used in SLS methods has low strength and heat resistance, making it unsuitable for evaluation prototypes. - Desire to shorten surface finishing time for powder sintering additive manufacturing, etc. * There are also increasing examples of adopting PPS resin molding using the same PBF method! ↓ The latest adoption examples of PPS resin molding can be found here. Insulating parts for transformers https://www.yasojima.co.jp/field-vehicle/insulating_parts/ Impellers https://www.yasojima.co.jp/field-vehicle/impeller/ Insulators https://www.yasojima.co.jp/field-vehicle/insulator/

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Provision of non-destructive testing services tailored to the unique challenges of our customers.

We solve various challenges in non-destructive testing! Non-contact, internal structure, large size, accuracy assurance.

At Hachijima Proceed, we address inspection challenges from a wide range of perspectives, including equipment and materials. ◎ X-ray CT Scan Contract Service We respond to needs such as "there are areas where dimensions cannot be measured" and "I want to confirm the internal structure." ■ High-precision scanning using Carl Zeiss's X-ray CT device 'METROTOM' ■ Visualization of differences through comparison with design data ■ Non-destructive and non-contact numerical output ■ Accurate data conversion and drafting of parts without drawings ◎ 'Echo Gel Pad' for Ultrasonic Inspection We solve issues such as "it is difficult to obtain clear images due to the unevenness of the object during ultrasonic measurement." ■ Contact catalyst that does not require water or gel ■ Material that does not contain water despite having a sound speed close to that of water ■ Rich variety of thicknesses for quick distance adjustment ■ Custom products tailored to usage environments, such as shape and hardness, available from a single unit Additionally, at the AM Verification Center established in 2022, we provide various services in inspection using high-performance equipment, including the implementation of diverse joint verifications and total support to meet customer demands for the utilization of 3D printed final products. *For more details, please refer to the PDF document.

  • Non-destructive testing

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Realization of final products with X-ray CT scanner and 3D printer.

Create final products with a 3D printer! All the necessary technology for that is fully equipped at Yajima.

Not only limited to prototypes, but also showing potential as a final product, "3D printers" require machines and technology that can guarantee the quality of the manufactured items. Essential to this is the "CT scanner," which allows for non-destructive, non-contact inspection and measurement of internal structures. All the necessary technologies for creating final products with a 3D printer are available at Yatojima. Please feel free to contact us when needed. 【Capabilities of the X-ray CT Scanner "METROTOM"】 ■ Observe internal structures non-destructively and non-contact ■ Identify internal defects ■ Measure areas that cannot be measured with a three-dimensional measuring device ■ Visualize differences from the target object by overlaying with design data and output numerical values ■ Accurately data and draft parts without drawings ■ Reverse engineering *For more details, please refer to the PDF materials or feel free to contact us.

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We can bring your product to life even without design blueprints.

Solving challenges in resin materials and design support for GMP manufacturing and processing.

Our company has approximately 10 years of experience in the manufacturing of medical devices, and we handle not only manufacturing but also the management of traceability for medical-grade resin materials. Among these, we can procure materials that comply with USP Class VI, suitable for biopharmaceuticals and GMP manufacturing. Additionally, even without design drawings, we utilize the latest technologies such as 3D scanning and 3D printing to provide support for design and processing based on actual products, helping to improve bottlenecks in production and realize ideas for product development. We excel in providing consistent support from design assistance to manufacturing, closely aligning with your ultimate goals, even if you are unsure of where or how to start your consultation. Please feel free to contact us.

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Rapid realization of product development through material selection and engineering.

Support from medical materials and design to prototype verification and mass production, all in one.

Our company is engaged in the manufacturing of medical devices and also handles medical materials primarily made from resin. We offer a wide range of biocompatible resins, including implant-grade, short-term contact grade, and other materials suitable for sterilization. As various conditions such as the class of medical devices, usage environment, and sterilization requirements overlap, the hurdles for obtaining materials increase. Consequently, we have seen a growing number of inquiries starting from material selection, and we can propose materials tailored to specific applications. Additionally, by being involved from the design and development stage, we support manufacturing that considers the production methods and costs of the final product. We utilize the latest technologies such as 3D printers and 3D/CT scanning for design, prototyping, and verification, providing services to realize product commercialization more quickly and reliably.

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Proven track record in recruitment! The aerospace, space, and defense sectors are where 3D printers excel.

Materials that meet specifications, with many adoption results in flight models and jigs.

In response to the unique demands of the aerospace, defense, and space industries, such as small lot sizes, lightweight materials, short delivery times, and space-saving designs with complex shapes, we have received numerous adoptions of flight models, fitting models, and dedicated tools made with 3D printers. ◇ Materials used for flight products FDM method: ULTEM1010, ULTEM9085, Antero800NA ◇ Materials used for fitting models and tools FDM method: ABS, Nylon 6 SLS method: PPS, PA2200 MJF method: PA, PP, and others Because this is an industry that values proven results, if you consult with us, we will provide full support. Please feel free to contact us.

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3D Printing x Impeller and Piping Prototyping

PPS, prototype with nylon resin

Are you experiencing any issues with your prototype? With our 3D printing contract service, we can offer shorter lead times and lower costs compared to manufacturing with molds or machining. You can choose from materials such as heat-resistant resin PPS Natural, PPS Glass, nylon, and more. We have 31 high-end 3D printers, capable of handling a wide range from prototypes to final products. We will suggest various materials tailored to your application.

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Introduction of echo gel pads suitable for flaw detection with robots.

No need for wiping with "anhydrous gel" for ultrasonic flaw detection!

Our Echo Gel Pads are dry couplants (anhydrous contact media) that can be used for ultrasonic testing. Since they do not contain water, they are ideal for use with products that should not get wet and in environments where it is difficult to wipe off contact media. They also work exceptionally well with automated testing equipment. We offer five thickness standards, and in addition to the conventional hydrophilic type, we now have a hydrophobic option. The hydrophobic type is easy to handle, especially when used in conjunction with gel or for measurements in water, and it is being increasingly adopted. It is also possible to fill measurement points with the Echo Gel Pads for testing. In addition to standard products, we provide custom solutions, handling everything from mold design to molding in a consistent manner. We offer high flexibility in materials and shapes, allowing us to create custom products tailored to your needs. If you are interested, please give it a try.

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Attention those struggling with nylon shortages! Introduction of 3D printer utilization examples.

For those struggling with molded products due to the global nylon shortage, 3D printing is possible using nylon 12.

We have adopted a powdered type of "Nylon 12" as an alternative to Nylon 6 and Nylon 66, which can be shaped using a 3D printer. - Raw materials are difficult to obtain, and we are looking for alternative materials within the same nylon family. - We would like to obtain prototypes within 1 to 2 weeks. - For mass production quantities of 100 to 500 units per year, using molds is not cost-effective. - Due to the complexity of the shapes, machining costs would be high. If you are facing such challenges, we recommend Nylon 12 using the PBF method. 【Features of Nylon 12】 ■ Tough and resistant to cracking ■ Can be shaped without supports, allowing for complex shapes ■ Movable parts can be produced without assembly ■ Can be designed to match the shape, operation, and mounting mechanisms of the workpiece, allowing for small-scale production 【Solution Examples】 ■ Cost reduction for functional evaluation prototypes ■ Quick procurement of parts ■ Cost reduction for low-volume, high-variety final products ■ Supply of discontinued parts *For more details, please download the PDF materials or feel free to contact us.

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Super Engineering Plastic "Sumika Super S1000"

A water absorption rate that is one order of magnitude lower than polyimide-based resins! It has less burr during cutting, making it suitable for precision machining.

The "Sumika Super S1000" is an all-aromatic polyester resin that exhibits excellent heat resistance, maintaining its shape without melting or deforming at 400°C, with a typical usage temperature of 260°C. It has low cutting resistance and minimal melting due to heat, making it suitable for precision machining. It contains few impurities such as metal ions, is flame-retardant, and the main component of the gases produced during combustion is carbon dioxide. 【Features】 ■ Heat resistance properties ■ Mechanical properties ■ Chemical properties ■ Machinability *For more details, please refer to the PDF document or feel free to contact us.

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Super Engineering Plastic "Sumika Super S300"

Maintains the low wear coefficient of PTFE! Has a high limit PV value among non-lubricated sliding materials.

"Sumika Super S300" is a resin with excellent sliding properties, filled with the fully aromatic polyester resin "Sumika Super E101" and PTFE. The wear resistance and compressive creep characteristics, which are drawbacks of PTFE, have been significantly improved, while maintaining the low wear coefficient characteristic of PTFE. It has a high limit PV value among non-lubricated sliding materials, making it difficult to scratch even when the counterpart material is soft metals like SUS or aluminum. [Features] ■ Sliding properties ■ Heat resistance properties ■ Chemical properties *For more details, please refer to the PDF document or feel free to contact us.

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Super Engineering Plastic "Sumika Excel PES"

Flame-retardant with very low smoke emission during combustion! A material that ranks high among thermoplastic materials.

"Sumika Excel PES" is an amber-colored transparent amorphous resin. It has heat resistance in the mid to high range of transparent resin materials and excels in practical and mechanical properties at high temperatures. The elastic modulus at temperatures above 100-150°C and creep characteristics up to 180°C are at a high level among thermoplastic materials. [Features] ■ Heat resistance ■ Mechanical properties ■ Chemical properties ■ Machinability *For more details, please refer to the PDF document or feel free to contact us.

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Super Engineering Plastic 'PEEK'

Low outgassing and metal ion leaching! Does not dissolve in chemicals other than concentrated sulfuric acid.

"PEEK (Polyether Ether Ketone)" is a thermoplastic ultra-high-temperature polymer resin that combines excellent mechanical properties and functionality. It excels in fatigue resistance, impact resistance, and creep resistance, and is chemically resistant to all substances except concentrated sulfuric acid. It is a pure material with minimal gas and metal ion leaching. Additionally, it can be welded. [Features] - Heat resistance - Mechanical properties - Chemical properties - Machinability *For more details, please refer to the PDF document or feel free to contact us.

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Super Engineering Plastic Merldin 7000 Series

It can be used at 482°C for a short time! It also excels in creep resistance and electrical insulation properties.

The "Meldin 7000 Series" is a fully aromatic polyimide resin that maintains excellent mechanical properties from low to high temperatures, with outstanding heat resistance. It can be used at 482°C for short periods. Additionally, it excels in wear resistance, creep resistance, and electrical insulation. There are two types available: "7001-Pure Grade" and "7021-15% Graphite Filled." 【Features】 - Heat resistance: Continuous use temperature of 315°C, intermittent use temperature of 482°C - Wear resistance: Stable mechanical properties at high temperatures - Low contamination: Low metal ion leaching / low outgassing - Electrical insulation - Resistance to solvents, greases, and oils *For more details, please refer to the PDF document or feel free to contact us.

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High-precision cutting machining

Introduction to the high-precision resin cutting processing technology developed over approximately 80 years of history in resin processing.

Our company selects processing methods and conditions based on the characteristics and shapes of high-performance resin materials to manufacture resin products that meet our customers' requirements. We offer a wide variety of materials, ranging from general-purpose resins to high-performance resins. We also sell materials. With our ultra-precision processing technology, we support manufacturing around the world. Please feel free to contact us when needed. 【Features】 ■ A wide variety of materials available, from general-purpose resins to high-performance resins ■ Material sales are also available ■ We boast one of the highest handling volumes of PEEK materials in the world *For more details, please refer to the PDF document or feel free to contact us.

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3D Printer × High-Performance Resin <Super Engineering Plastics Now Usable!>

Not only for prototypes, but also applicable for jigs and final products! We offer 3D printing services.

We handle 3D printers that can use high-performance resins. We offer material suggestions tailored to applications such as heat resistance, chemical resistance, and flame retardancy. These can be utilized not only for prototypes but also for jigs and final products. Please feel free to contact us when you need assistance. 【Product Lineup】 ■ FDM Method: PEKK, PEI (ULTEM), Nylon 12 with carbon fiber, PC ■ SLS Method: Nylon 12, Nylon 12 (flame-retardant grade) ■ PBF Method: PPS, PPS with glass fiber, PPS with carbon fiber ■ HP MJF Method: Nylon 12, Polypropylene *For more details, please refer to the PDF document or feel free to contact us.

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3D printer × jig: Precision assurance is also possible through secondary processing!

Guaranteeing a precision of ±0.05 in machining after shaping.

By performing machining after shaping, the guaranteed precision can be improved. Dimensional tolerance ±0.05mm Surface roughness Ra1.6 to 3.2 Other secondary processing options available: blasting, barrel polishing, chemical etching *Black matte finish treatment for optical components is also possible.

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Eighty Island Proceed Co., Ltd. Company Information

Yasojima Proceed, with over 80 years of experience, supports the "resinization" of products through comprehensive technology!

Yasujima Proceed has been dedicated to resin and machining for over 80 years since its founding, cultivating unique know-how and approaching cutting-edge technology by introducing 3D printers. We propose suitable processing and technical information according to applications, meeting customer expectations in advanced industrial fields such as aerospace, medical, semiconductor, and construction, where extreme precision is required. High-performance resins continue to evolve endlessly. Our company supports manufacturing with comprehensive capabilities and continues to challenge activities that pave the way for the future. 【Business Activities】 ■ Manufacturing and sales of high-performance resin parts ■ Sales of engineering plastics and super engineering plastics ■ 3D printing services ■ 3D scanning services ■ 3D data conversion and creation services ■ Measurement and verification ■ Design *For more details, please refer to the PDF document or feel free to contact us.

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Custom-made phantom for echo.

Faithfully reproducing the requested parts! We handle everything from data creation to manufacturing consistently.

The "Custom-Made Phantom for Ultrasound" faithfully reproduces the desired areas such as blood vessels and organs, and the appearance on the ultrasound can also be adjusted. For clearer images, the use of an ultrasound gel pad is also recommended. Our company offers the production of custom-made phantoms that can be utilized in various scenarios such as education, training, and research and development. Please feel free to contact us when you need assistance. 【Features】 <Example: Ultrasound Phantom (Dog)> ■ Material: SPUG (Segmented Polyurethane Gel) + Urethane ■ Faithfully reproduces the desired areas such as blood vessels and organs ■ The appearance on the ultrasound can also be adjusted ■ For clearer images, the use of an ultrasound gel pad is also recommended *For more details, please refer to the PDF document or feel free to contact us.

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Supporting pharmaceutical development with biomaterials and 3D technology.

Even without CAD data or design drawings, we can create data and provide design support from the actual object!

Eighty Island Proceed possesses traceability management materials for GMP manufacturing and offers suitable materials based on shape and intended use. We also support the prototype development of combination devices, and even without CAD data or design drawings, we can create data from actual products and provide design assistance. We create data according to the methods for prototyping and mass production, select appropriate materials, and then carry out prototyping. Please feel free to contact us when you need our services. 【Features】 ■ Traceability management materials for GMP manufacturing (compliant with USP Class VI) ■ Proposing suitable materials based on shape and intended use ■ Support for prototype development of combination devices ■ Ability to create data from actual products and provide design assistance even without design drawings ■ Conducting prototyping after selecting appropriate materials *For more details, please refer to the PDF materials or feel free to contact us.

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3D printed model

3D model shaping commissioned! Model production is also possible with materials that can be sterilized in an autoclave.

Eighty Island Proceed manufactures "3D print models" from medical (DICOM) data. For bone models and similar items, we can also create models using materials that can be sterilized in an autoclave. Starting with custom-made models from individual medical data, we produce various organs. 【Features】 ■ Manufactured from medical (DICOM) data ■ Bone models and similar items can be made from materials that can be sterilized in an autoclave ■ Custom-made models from individual medical data, producing various organs *For more details, please refer to the PDF document or feel free to contact us.

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Microneedle port puncture training model

The sensation in your fingertips is extremely realistic! You can repeatedly train on the very techniques used in medical settings.

The "Microneedle Port Puncture Training Model" is a training model for puncturing a CV port placed via the subclavian vein and internal jugular vein. The basic components consist of a "chest plaster model (plaster 3D printed model)" and a "skin model (special rubber)." The tactile sensation through the skin model made of special rubber is very realistic, allowing for repeated training of the techniques used in medical settings. [Features] ■ The tactile sensation through the skin model made of special rubber is very realistic. ■ Techniques used in medical settings can be repeatedly trained. ■ Basic components: - Chest plaster model (plaster 3D printed model) - Skin model (special rubber) *For more details, please refer to the PDF document or feel free to contact us.

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Bone Model "Japan Custom Bone"

Introducing a multilayered bone model that also reproduces the shape and mechanical properties of Japanese bones!

"Japan Custom Bone" is a bone model that pursues biological hardness using Japanese skeletal data. We offer a lineup including femurs, radii, sacrum, and hip joint models, with options to select the thickness of cortical and cancellous bone. We can create original products tailored to your requests. Please feel free to contact us when needed. 【Features】 ■ Reproduces cortical and cancellous bone ■ Reproduces the shape and mechanical properties of Japanese bones ■ Custom original products can be created according to your requests ■ Cut to the necessary size for the desired grade ■ Two-layer blocks are also available *For more details, please refer to the PDF materials or feel free to contact us.

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We provide support in all areas of healthcare.

We produce a variety of products from organ models to membranes through molding! We also have extensive experience with human models for device evaluation.

Our company supports the entire medical field with high-precision resin cutting, 3D printing, rubber molding, human models for device evaluation, 3D scanning, and data creation. We manufacture a variety of products from materials such as silicone rubber, polyurethane, and stainless steel elastomers, ranging from organ models to membranes through molding. We also have extensive experience with human models for device evaluation, including endoscope insertion evaluation, electrosurgical incision, and ultrasound phantoms. We provide high-quality 3D printed products under strict production management in accordance with ISO 13485, delivering safe and reliable products. 【Services Offered】 ■ High-precision resin cutting ■ 3D printing ■ Rubber molding ■ Human models for device evaluation ■ 3D scanning and data creation *For more details, please refer to the PDF document or feel free to contact us.

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Training model "Mammotome Phantom"

Training is possible using the same equipment as in actual procedures! Several simulated tumors are placed inside.

The "Mammotome Phantom" is a training model for the Mammotome biopsy technique, made with materials suitable for vacuum biopsy. Inside, there are several simulated tumors that can be visualized using ultrasound, allowing training with the same equipment used in actual procedures. Additionally, the tumor areas are colored, making it easy to visually confirm the presence or absence of key components in the collected samples. 【Features】 ■ Training model for the Mammotome biopsy technique ■ Made with materials suitable for vacuum biopsy ■ Contains several simulated tumors that can be visualized using ultrasound ■ Allows training with the same equipment used in actual procedures ■ Easy visual confirmation of the presence or absence of key components in the collected samples *For more details, please refer to the PDF document or feel free to contact us.

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Echo-guided puncture simulator "Echo Shot"

You can perform venipuncture simulation while confirming clear echo images! The delivery time is approximately two weeks after your order.

The "Echo Shot" is a product that allows for venipuncture simulation while confirming clear echo images. The blood vessels and subcutaneous tissue closely mimic the tactile sensation and hardness of actual punctures, utilizing a special material that provides clear images of the simulated blood vessel lumen. The surface is colored skin-tone for blind simulation, and the puncture results can be visually confirmed through the transparent back. 【Features】 ■ Utilizes a special material that provides clear images of the simulated blood vessel lumen ■ Blood vessels and subcutaneous tissue closely mimic the tactile sensation and hardness of actual punctures ■ The surface is colored skin-tone ■ Puncture results can be visually confirmed through the transparent back ■ Compact, does not dry out, and has high temporal stability, making it easy to handle *For more details, please refer to the PDF document or feel free to contact us.

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Ultrasound diagnostic "Echo Gel Pad F"

Place the film on one side to improve strength and sliding properties! Clear B-mode images can be obtained without compressing the body surface.

The "Echo Gel Pad F" is suitable for diagnosing areas that are close to the surface, which have been a weakness of ultrasound. It features a film on one side to enhance strength and sliding properties, and uses a flexible polyurethane gel, with a fixing band included. Custom options are available to meet your requirements for shape, hardness, and more. 【Features】 ■ Suitable for diagnosing areas that are close to the surface ■ Film on one side enhances strength and sliding properties ■ Includes a fixing band ■ Gel can be easily secured to the probe ■ Provides clear B-mode images without compressing the body surface *For more details, please refer to the PDF document or feel free to contact us.

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Ultrasound diagnostic "Echo Gel Pad (Medical Use)"

A biological site with uneven surfaces on the body, demonstrating its effectiveness in diagnosing surface tissues! This material was developed to obtain clear images.

This product is an "Echo Gel Pad (medical use)" developed for ultrasound diagnostics to clearly depict uneven biological surfaces and superficial areas, providing clear images without artifacts. It complies with ISO 10993 "Biological evaluation of medical devices." Using a highly flexible polyurethane gel, it is made from a material with high temporal stability, unlike traditional gels. 【Features】 - Demonstrates effectiveness in diagnosing biological areas with uneven surfaces and surface tissues - Complies with ISO 10993 "Biological evaluation of medical devices" - Made with highly flexible polyurethane gel - Unlike traditional gels, it is made from a material with high temporal stability *For more details, please refer to the PDF document or feel free to contact us.

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Ultrasound examination 'Echo Gel Pad (Industrial)'

Ideal for diagnosing areas close to the surface and those intervening in space! Customization according to your requirements, such as shape and hardness, is also possible.

This product is an "Echo Gel Pad (Industrial)" developed as an alternative to gel for ultrasound examinations, designed to reduce deep injury defects caused by the unevenness of the target object and to obtain clearer echo images without hassle. It is suitable for diagnosing areas close to the surface, which have been a weakness of ultrasound. Unlike traditional gels, it uses a polyurethane gel with high temporal stability. Customization according to your requirements for shape, hardness, etc., is also possible. 【Features】 ■ Suitable for diagnosing areas close to the surface ■ Uses a high temporal stability material, polyurethane gel ■ Customization according to your requirements for shape, hardness, etc., is also possible *For more details, please refer to the PDF document or feel free to contact us.

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3D printing finishing service

Add more value to 3D printing! We offer various finishing services for products after shaping.

At Yashima Proceed, we offer not only 3D printing output but also a variety of finishing services for products after they are formed. We can provide processing such as painting, dyeing, polishing and coating of transparent materials, surface finishing, and hybrid processing (machining finishing). We achieve quality that is difficult to realize with 3D printing alone through our finishing services, applicable from mock-ups to functional verification parts. [Finishing Service Lineup] ■ Painting ■ Dyeing ■ Polishing and Coating of Transparent Materials ■ Surface Finishing ■ Hybrid Processing (Machining Finishing) *For more details, please refer to the PDF document or feel free to contact us.

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[Manga Materials] Reverse Engineering Utilizing 3D Technology

Proven results in reverse engineering! We support the production and evaluation of prototypes.

This booklet explains reverse engineering through manga. Reverse engineering is spreading across various fields such as automobiles, aircraft, and medical devices as a method to shorten lead times and rapidly develop excellent products. We are currently offering a free manga booklet. If you are interested, please view the PDF from "PDF Download." 【Work Process】 ■Physical Object ■3D/CT Scan ■3D Data Creation (Comparison and Verification) ■Manufacturing (Cutting Processing, 3D Printing, Various Analyses, Mold Production) *For more details, please refer to the PDF materials or feel free to contact us.

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Reverse engineering

80 years of cultivated inspection know-how and technology! We conduct accurate measurements using a combination of various inspection machines, both contact and non-contact.

Our company conducts "reverse engineering." Yasojima Proceed, with extensive experience in 3D scanning services, also has significant expertise in reverse engineering based on scan data. We provide the necessary 3D data in the required format according to our customers' requests, along with consistent support from processing (machining) to output using 3D printers. Thanks to our long-standing experience as a machining manufacturer, we offer a service that pays attention to detail, which can help reduce the burden of design work. [Data Created] ■ STL/Voxel Data ■ AutoSurface Surface Data using Point Cloud ■ Surface Data using Point Cloud ■ Surface Data referenced from Point Cloud *For more details, please refer to the PDF document or feel free to contact us.

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3D Print "HP Multi Jet Fusion"

Exhibiting effectiveness during mass production with a design that has low anisotropy! In addition to PA12 and PA12 with glass beads, we have started accepting orders for PP molding.

Our 3D printing technology, 'HP Multi Jet Fusion', is characterized by its fast printing speed that is effective during mass production with minimal anisotropy in the printed parts. Since the powder acts as a support material, it allows for hollow structures and complex shapes. In addition to PA12 and PA12 with glass beads, we also accept printing orders for PP. 【Features】 ■ The powder acts as a support material, enabling hollow structures and complex shapes. ■ Multiple products with different shapes can be printed simultaneously. ■ There is minimal anisotropy in strength in the XYZ directions. ■ Post-processing is possible (painting, dyeing, machining). ■ PA12 is certified for biocompatibility (compliant with UPS Class I-VI and ISO 10993). *For more details, please refer to the PDF document or feel free to contact us.

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Thermoplastic composite "WR 525"

A composite material made of 30% PEEK and 70% carbon fiber! It is an ideal material for applications such as case wear rings.

"WR 525" is a thermoplastic composite that layers carbon fibers within a PEEK matrix, making it an ideal material for impeller wear rings, bushings, and case wear rings, leveraging its unique thermal expansion properties. It is approved as a non-metallic wear-resistant material under the API610 standard (American Petroleum Institute) and possesses excellent wear resistance and chemical resistance. Additionally, it features high heat resistance and high sliding properties, making it suitable for use in pump bearings. [Features] - Thermoplastic composite with continuous carbon fiber layering - Anti-galling/binding properties - Excellent mechanical properties (tensile strength: about four times that of stainless steel) - Low thermal expansion coefficient *For more details, please refer to the PDF document or feel free to contact us.

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3D printing "SLS (Selective Laser Sintering)"

Achieve more detailed models with nylon 12 material that has toughness and heat resistance! Autoclave sterilization is also possible.

Our 3D printing 'SLS' uses nylon 12 material with toughness and heat resistance, enabling the creation of more detailed models. Due to its toughness and heat resistance, autoclave sterilization is also possible. Since the nylon powder serves as a support material, it can accurately realize aerial structures and complex shapes. 【Features】 ■ The powder acts as a support material, allowing for hollow structures and complex shapes. ■ Multiple products with different shapes can be created simultaneously. ■ Large size printing is possible (printing area x670×y360×z560mm). ■ Finishing processes are available (painting, dyeing, machining). *For more details, please refer to the PDF document or feel free to contact us.

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3D printing "PBF (Powder Bed Fusion)"

Achieving 3D printing with PPS material, which excels in strength, heat resistance, and dimensional stability! It is particularly suitable for hollow structure fabrication.

Our 3D printing 'PBF' uses TreMill PPS, a PPS resin microparticle with suitable fluidity and polymer characteristics for the powder bed fusion method, thanks to Toray Industries, Inc.'s unique polymer design technology. It is also possible to select heat-resistant and strength-enhanced materials, such as those containing carbon fiber or glass fiber. The parts to be formed are melted and sintered by a laser, while the unsintered powder material serves as a support material, making it particularly suitable for hollow structure fabrication. 【Features】 - The powder serves as a support material, enabling hollow structures and complex shapes. - Multiple products with different shapes can be fabricated simultaneously. - Finishing processes are possible (painting, dyeing, machining). - TreMill PPS, suitable for fabrication, is used based on Toray Industries, Inc.'s polymer design. *For more details, please refer to the PDF document or feel free to contact us.

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3D printing "FDM (Fused Deposition Modeling)"

Various models are realized with real materials ranging from ABS and PC to ULTEM1010 (PEI) and Antero800NA (PEKK).

Our company's 3D printing 'FDM' models three-dimensional objects by layering resin materials that are melted by heat. Various resin materials can be selected according to the application and purpose. It is capable of large-size modeling with a build area of x910×y605×z910mm, and finishing processes such as painting, bonding, and machining are possible. 【Features】 ■ Various resin materials can be selected according to the application and purpose (real materials) ■ Internal structures (solid, sparse) can be modified ■ Large-size modeling is possible (build area x910×y605×z910mm) ■ Finishing processes are possible (painting, bonding, machining) *For more details, please refer to the PDF document or feel free to contact us.

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3D Printing "Inkjet (Powder Binding Layering Method)"

The reality that can only be expressed in full color! We convey your product image more vividly.

Our 3D printing 'Inkjet' conveys your product image more vividly through full-color gypsum models with millions of color combinations. Since gypsum powder serves as a support material, it is possible to achieve intricate hollow structures and complex shapes with precision. Even residential bird's-eye view models can be created with detailed textures of each room's interior, allowing for a model that closely resembles the actual product, thus providing a more accurate representation and facilitating smoother negotiations. 【Features】 ■ Full-color gypsum models can convey product images more vividly. ■ Intricate hollow structures and complex shapes can be realized with precision. ■ Detailed textures of each room's interior can also be achieved. ■ Negotiations can proceed smoothly. *For more details, please refer to the PDF document or feel free to contact us.

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3D Print "PolyJet (UV Curing Method)"

The ultimate reality model made possible by full color! Achieving realistic models with textures and simultaneous soft and hard material shaping.

Our 3D printing 'PolyJet' offers color variations with over 360,000 colors, enabling the reproduction of texture mapping. We consolidate the two processes of prototyping and painting into one, reducing lead time. Simultaneous molding of rubber-like and rigid materials is possible, and we also offer post-processing polishing as an option. 【Features】 ■ Consolidation of the two processes of prototyping and painting into one to reduce lead time ■ Simultaneous molding of rubber-like and rigid materials ■ Ability to reproduce texture mapping ■ Post-processing polishing option available ■ Layer pitch of 14–16μm / 27–30μm *For more details, please refer to the PDF document or feel free to contact us.

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3D scanning service

It is possible to utilize it for various purposes! 3D data is created from actual products through scanning.

3D scanning refers to the measurement of physical objects using a 3D scanner in a non-contact manner. By using a non-contact three-dimensional measuring device, it is possible to create 3D CAD data from products that only exist in physical form, as well as to scan freeform surfaces that are difficult to measure or clay models created by hand, thus enabling various applications such as converting to 3D CAD data. Additionally, in our comparison and verification services, we utilize the verification know-how we have developed through the history of product manufacturing and finished product verification to propose solutions for the verification of our customers' products. 【3D Scanners】 ■ Camera: smart SCAN (manufactured by HEXAGON Metrology) ■ Camera: ATOS Core 500 (manufactured by GOM) ■ Laser: FARO Edge Scan Arm HD (manufactured by FARO) *For more details, please refer to the PDF document or feel free to contact us.

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[List] Overview of 3D Printer Fabrication Methods

3D printers are categorized into various types based on their manufacturing methods and materials used! It is very important to understand the characteristics of each.

Even though we refer to them as 3D printers, they are actually categorized into various types based on their manufacturing methods and the materials used. It is very important to understand the characteristics of each type in order to select the appropriate 3D printer based on the intended purpose and the shape of the product being created. This document outlines the lineup of 3D printers handled by Yashima Proceed, including their build areas, compatible materials, features, and application examples. We encourage you to read it. [Contents] ■ Printing Method ■ Build Area ■ Compatible Materials ■ Features ■ Application Examples *For more details, please refer to the PDF document or feel free to contact us.

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3D Printer × Machining <Realization of High-Precision 3D Printed Jigs>

Achieving high-precision 3D printed jigs with hybrid processing! Supporting manufacturing all the way to final product realization.

The great strength of 3D printed products lies in the realization of complex shapes and speed. By adopting designs that utilize topology optimization, we can achieve lightweight structures, and by applying high-precision machining, we can use them as jigs that are lightweight. Additionally, "hybrid processing" refers to a technique where dimensions that require precision are finished through machining after being output by a 3D printer. In some cases, the output from a 3D printer alone may not meet the required precision for surface roughness and dimensional tolerances, but through hybrid processing, it is possible to achieve dimensional accuracy of ±0.05mm and surface roughness of Ra1.6 to 3.2. By hybridizing top-class domestic 3D printer facilities and achievements with the know-how of resin machining cultivated over 84 years, we support your manufacturing from prototyping and development to final product realization. *For more details, please refer to the PDF document or feel free to contact us.

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Achieving weight reduction through topology optimization with a 3D printer! *Explained in a manga.

Contributing to material substitution from metals and resins and further weight reduction of parts! Achieving lightweight structures while maintaining strength through "topology optimization"!

Topology optimization technology is not a new concept, but with the proof that 3D printed products can be implemented in fields such as aviation, the freedom of shape has advanced, leading to remarkable progress in design thinking. At Yajima Proceed, we use specialized optimization design software to provide 3D CAD data based on analysis results! If you are considering material alternatives from metals and resins or further weight reduction of parts, please take a look at our case studies and consult with us. *Explained clearly in a manga! For more details, please download from the form below. [Published Case Studies] ~Case Study of Lightweight Robot Arm~ ◆Main Process◆ Defining the optimization area ⇒ Optimization using specialized software ⇒ Modeling while referring to the results (reverse engineering) *Please consult us if you are considering weight reduction or the adoption of alternative materials after downloading the materials.

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Plastic material with excellent flexibility: Sumika Super S300

Super engineering plastic with excellent flexibility, abrasion resistance, and heat resistance.

Sumika Super (formerly Econol) S300 is a resin with excellent sliding properties, filled with all-aromatic polyester resin Sumika Super E101, which significantly improves the wear resistance and compression creep characteristics that are shortcomings of PTFE, while maintaining the low wear coefficient inherent to PTFE.

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