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CHAMPION CORPORATION

EstablishmentMarch 7, 1966
capital8110Ten thousand
number of employees94
addressOsaka/Higashiosaka-shi/3-28 Yokowakaishi, Osaka Prefecture
phone072-964-2511
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last updated:Sep 13, 2022
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Custom-made parts: IC semiconductor-related components

Short lead times are possible for small lot custom products! We have received high praise from many semiconductor manufacturing equipment manufacturers.

Our company can accommodate ultra-hard components such as pot plungers. As the demand for quality increases, we have received positive feedback from many domestic semiconductor manufacturing equipment manufacturers. Additionally, we can fully process both round and square gate pieces. We are capable of mass production with high quality. We can also respond to short lead times for small lot custom products. Please contact us when needed. 【Features】 ■ Capable of handling ultra-hard components such as pot plungers ■ Able to fully process both round and square gate pieces ■ Capable of mass production with high quality ■ Can accommodate short lead times for small lot custom products *For more details, please refer to the PDF document or feel free to contact us.

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Custom-made parts for press molds.

We provide support for all processing, from wrapping to surface treatment! Here, we introduce custom parts for press molds.

Our custom parts for press molds are fully processed, including lapping and surface treatment. Round punches challenge short delivery times for IC lead frames and connector molds. Small-diameter round punches are one of our specialties. Additionally, for square punches, we are taking on various challenges such as vertical grinding, lapping, coating, and extending mold life. Please feel free to contact us when you need assistance. 【Features】 ■ Fully processed, including lapping and surface treatment ■ Square Punches - Taking on various challenges such as vertical grinding, lapping, coating, and extending mold life ■ Round Punches - Challenging short delivery times for IC lead frames and connector molds *For more details, please refer to the PDF document or feel free to contact us.

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Custom-made parts for die-casting molds.

We offer support for all processing with short delivery times! We introduce custom parts for die-casting molds, such as ejector pins and irregularly shaped pins.

We respond to all processing needs for parts required for die-casting molds with short delivery times. Simple-shaped ejector pins can be provided at low prices and with short lead times. We handle all processing, including water hole machining and various coatings. Additionally, we manufacture irregularly shaped pins that are close to three-dimensional shapes using machining and electrical discharge machining, and for runner sleeves and diverters, we can process them fully or up to the desired process. 【Features】 ■ Ejector Pins - Available at low prices and with short lead times - All processing, including water hole machining and various coatings, is supported ■ Irregularly Shaped Pins - Manufacture of irregularly shaped pins close to three-dimensional shapes ■ Runner Sleeves and Diverters - Fully processed or processed up to the desired process *For more details, please refer to the PDF document or feel free to contact us.

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Custom products for plastic molds [Screw grinding processing]

In-house integrated production system! We respond to materials and shapes with high precision and flexibility! By adding creativity and ingenuity to our information-gathering capabilities, we will turn your requests into reality.

We would like to introduce our custom products for plastic molds. We accommodate high-precision mold components such as tapered screws, multi-thread screws (6 threads), and R-shaped screw bottoms. The screw shapes of core pins are finished through grinding. Additionally, we process high-precision connector-related parts in a compact size with micron tolerances. If you provide CAD data for the 3D shapes of pin tips, we can manufacture them accordingly. Even if you have no prior usage experience, please feel free to consult us. 【Features】 ■ Screw grinding processing - Accommodates high-precision mold components ■ Molding and polishing processing - Processes high-precision connector-related parts in a compact size with micron tolerances ■ Manufacturing possible with provided CAD data ■ Capable of handling various materials *For more details, please refer to the PDF document or feel free to contact us.

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Introduction to Cutting Tools and Hard Tools

Cost reduction for tools is achievable! We handle a variety of products tailored to different processing methods, responding to various applications.

Are you struggling with the rising costs of ultra-hard end mills? Our company handles products from the cutting tool manufacturer NEW SANKYO TOOL. With NEW SANKYO TOOL's end mills, cost reduction for tools is achievable. We sell all products at low prices thanks to our unique routes and development system. Additionally, we offer a wide variety of products tailored to different machining forms, catering to various applications. 【Features】 ■ The base material is made in Germany, Europe ■ Original coating based on AlCr ■ The SUPER-PH series can cut up to HRC55 ■ Flat tools with uneven leads are available for diameters of 6mm and above *For more details, please refer to the PDF document or feel free to contact us.

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NEW SANKYO TOOL Product Catalog

From pre-hardened steel to general steel! We are introducing a rich lineup.

This catalog is the product catalog of NEW SANKYO TOOL. It features a variety of products including the carbide end mill "HS2RB series" for pre-hardened steel, the carbide end mill "AL2LE series" for aluminum, and the carbide end mill "HP4SQ series" for stainless steel. Additionally, recommended cutting conditions are also provided. Please use this for selecting products. 【Contents】 ■ For pre-hardened steel ■ For aluminum ■ For stainless steel ■ For general steel *For more details, please refer to the PDF document or feel free to contact us.

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【Completion of Dedicated Factory】Ejector Pins

High quality, low price! We have successfully reduced costs through specialized materials and unique processing methods.

Our company has established a dedicated line for ejector pins, successfully reducing costs through the use of specialized materials and unique processing methods. Using processing technology developed from plastic molds, we manufacture ejector pins. We also offer various surface treatments, allowing us to select the appropriate coating based on your requirements. Please leave all your ejector pin needs to us. 【Features】 ■ Capable of machining cooling holes and cooling holes for jet cooling ■ Fine cooling holes are processed using a hole drilling EDM ■ Jet cooling holes with a diameter of Φ2 and a depth of 250 can also be processed ■ Careful attention is paid to the SR part at the end to prevent cracks ■ Supports various coatings *For more details, please refer to the PDF document or feel free to contact us.

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【Comprehensive Catalog Giveaway】Precision Metal Parts 'Ejector Pins'

The inner diameter processing of sleeve pins, primarily using gun drilling, is also playing a significant role in the machining of cooling holes in castings!

The "Ejector Pin" is a precision metal part capable of processing cooling holes and cooling holes for jet cooling. For narrow cooling holes, we use a hole drilling electrical discharge machine for processing. We can also process jet cooling holes with a diameter of Φ2 and a depth of 250. Additionally, if necessary, we can accommodate vertical polishing to enhance release properties through PVD, PCVD coating, TD treatment, and DLC treatment. If you have any concerns regarding the lifespan of ejector pins, please feel free to consult us. 【Features】 ■ Capable of processing cooling holes and cooling holes for jet cooling ■ Uses a hole drilling electrical discharge machine for narrow cooling holes ■ Can process jet cooling holes with a diameter of Φ2 and a depth of 250 ■ Careful attention is paid to the SR part at the end to prevent cracks ■ Supports various coatings *For more details, please refer to the PDF document or feel free to contact us.

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Ultrafine Particle Mist Nozzle [Energy-Saving Water Spray Humidification System]

Humidifying without wetting the room, the CO2 emissions from humidification are less than one-twentieth compared to steam-type humidifiers.

**System Features** 1. Excellent Energy Saving Effect By utilizing the heat generated in the clean room to directly vaporize (humidify) mist within the clean room, the need for steam humidification from external units can be reduced. Additionally, the cooling effect from the mist's vaporization further decreases the energy consumption of refrigeration units, achieving energy savings in two ways. 2. Low CO2 Emissions When comparing CO2 emissions for humidifying 1 ton of water, the steam method emits 160 kg-CO2 annually, while this system produces less than one-twentieth of that amount. Furthermore, the vaporization cooling associated with humidification reduces the electricity consumption of refrigeration units, leading to additional CO2 reductions. 3. Excellent Control In contrast to high-pressure single-fluid nozzles, which make it difficult to control continuous spray amounts, this system employs a unique time-proportional control technology to ensure excellent control. 4. No Water Droplet Leakage from Nozzles Our unique technology prevents the leakage of water droplets from nozzles that is often seen during the start and stop of conventional spraying. **Implementation Results** There are already many implementations in semiconductor factories and FPD factories (such as Korea's S Electronics, S Electric, and L Electronics). ● For more details, please download the catalog or contact us.

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Ultrafine Particle Mist Nozzle

Ultrafine Particle Mist Nozzle

This is a super low-pressure ultra-fine particle mist nozzle. It is a nozzle that is gaining attention in various fields. Many of you may have seen mist being released in places like train stations during the summer, right?

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Plastic roller plunger

Plastic roller plunger

◆Product Features◆ ≪Uses POM Resin Rollers≫ - Excellent wear resistance due to the use of POM resin on the sliding and ground contact areas - Smooth sliding is guaranteed for a semi-permanent duration - No more issues with uneven wear on the balls or damaging the sliding side. ≪Easy Installation≫ - No processing required as with conventional methods ≪Excellent Cost Performance≫ - Cost reduction due to durability and ease of installation processing.

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