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Sonic Corporation decided to operate the Sonic150 with 25 horsepower and two air knives, and to circulate air to raise the temperature coming from the air knives. The concept behind Sonic Corporation's revolutionary VT (patent pending) design is to utilize the pressure heat from the blower by partially circulating air. The exit temperature from the air knife will be approximately 45°C to 50°C. This method does not require an external thermal system. The air knife is installed about 10mm away from the bottle, allowing the bottle to pass through at a wind speed of approximately 9,300m/min. The high-speed air and heated exit temperature melt the ice and turn the remaining moisture into mist. As a result, the bottles can be completely dried. [Content] [Issues] ○ Moisture and cold air leave water droplets on the glass, resulting in the reformation of droplets before labeling. ○ Labels cannot be applied until the bottles are dried. ○ The injection and labeling of bottles can only occur after the empty bottles are stacked in a warmed warehouse and heated. For more details, please contact us or download the catalog.
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Free membership registrationWe proposed 12 Sonic 70 blowers with 7.5 horsepower motors, enclosures, Sonic HEPA filters, and two custom 13" Sonic XE air knives. The performance of the air knives delivered at the beginning of this system perfectly matched the blow level requested by the customer. The results of the impurity contamination tests also confirmed that Sonic's HEPA filters maintained the requested 0.3μ. Additionally, to operate most effectively while keeping the noise level below 80dB, the angle and distance of the air knives are very important, so we manufactured custom Sonic air knives that fit the existing air knife enclosures, allowing for repeated positioning of the air knives. [Content] [Issues] - Compressed air with HEPA filters - The factory was using more compressed air for automatic devices on the production line and other equipment on a daily basis - Due to the increased demand for compressed air, there was a need to add another air compressor to avoid pressure drops For more details, please contact us or download the catalog.
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Free membership registrationSonic Corporation proposed a method to install a rotating air knife (patented) from above and a standard air knife from the side, angled from top to bottom. Due to the low production speed and the complex shape of the engine block, the rotating air knife has proven to be suitable. The rotating air knife can achieve a rotational speed of 200 rpm. By rotating the air knife and then blowing, it can deliver multiple high-impact blows to the surface of the parts with a single air knife. In cases of such complex shapes, attempting to achieve the same drying with other methods would require the installation of six air knives. This technology has proven to reduce horsepower and provide the most cost-effective solution while utilizing limited space. [Content] [Issues] - The surface of the engine block has many complex irregularities, and if water remains in these areas, it can ultimately lead to defective products. - The factory has found existing drying methods to be inefficient and is seeking an urgent solution. For more details, please contact us or download the catalog.
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Free membership registrationWe would like to introduce a successful application of the Sonic SP Dryer cable drying machine. A manufacturer of low-voltage wires and cables, as well as bare aluminum and copper wires, needed to install a spark tester before the final packaging process. This meant that the wire running at 3000 feet per minute (900 m/min) had to be completely dried before the spark test. Due to the rapid increase in line speed, traditional methods became costly and inefficient. If the cable is not completely dried, the inspection machine may misidentify it as defective. Because of the high-speed production at 3000 feet per minute (900 m/min), Sonic recommended the SP dryer. This is a drying device housed in a box that features air knife technology (XE 42” long) with a centrifugal blower (Sonic 150, 20 horsepower) to achieve energy savings. For more details, please contact us or refer to the catalog.
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Free membership registrationThe Sonic SMART Tunnel (Sonic Modular Air Tunnel) can be used in extensive water drainage drying systems. It is a turnkey product that dries PET bottles, cans, and bottles before inspection, printing, labeling, or packaging, with a processing capacity of 100 to 1500 CPM. Adaptability: The Sonic SMART Tunnel is a modular system. Due to its bolt-tight design, it can be easily expanded if changes in product size or additional air knife configurations are needed due to increased production line demands.
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Free membership registrationIs there any problem with the Sonic food processing drying process and the blowing off of water droplets from cans/bottles? After sterilization and filling, it is also used for draining water before printing expiration dates on PET bottle caps, cans, retort packs, and for drying transport boxes. It is utilized in various industries, not only in the food sector but also for drying water from automotive parts, steel plates and pipes, and semiconductor components. The Sonic Air Knife System's high air volume and high-speed air efficiently and economically solve these problems! For those who have not been able to resolve these issues until now... we have numerous case studies for problem-solving! ***Videos will be updated regularly*** [Case Studies] - Examples for the food/beverage industry - Examples for the automotive industry - Examples for the pharmaceutical industry - Examples for the steel industry, etc. For more details, please contact us or download the catalog.
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Free membership registrationWe offer a variety of accessories for Lehner's precision spray nozzles. Available products include the TWISTLOC easy nozzle exchange system, plug-in easy attachment system, eyelet clamps/retaining nuts, sockets/nipples, ball joints, check valves/filters, gaskets/PTFE sealing tape, and more. For more details, please contact us or refer to our catalog. You can download the English version of the catalog. *Note: It is also used in agricultural drones!
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Free membership registrationWe offer industrial standard strainers for a maximum pressure of 1.2MPa and basket strainers for 0.8MPa. The industrial standard strainer is designed for operating pressures up to 1.2MPa, featuring a large screen area with color-coded mesh. It has an easy-to-handle, robust design with a slim body. The basket strainer is designed for high flow rates with low pressure loss. It is equipped with a flow deflector that collects debris at the bottom of the filter, preventing it from obstructing the screen insertion before the outlet. Debris can be easily removed from the bottom through an offset outlet. The strainer can accommodate two pressure gauges to control pressure loss during screen insertion and offers various screen insertion methods. For more details, please contact us or refer to the catalog. You can download the English version of the catalog. *Additionally, it is also used in agricultural drones!
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Free membership registrationIn many industries and factories, the use of compressed air for operations has become essential. Air is utilized in various fields such as cleaning, blow-off, drying, and conveying. When air pressure is not controlled, annoying noise caused by high frequencies often occurs, leading to problems. This noise is due to turbulence at the air flow exit of the nozzle, and its intensity is related to the shape of the nozzle orifice and the air pressure. Therefore, the higher the air pressure, the greater the harmful noise, which in turn increases the amount of air used, making it uneconomical. Lechler's multi-channel jet (air nozzle) significantly reduces noise levels while featuring high blowing power and low air consumption. The multi-channel jet is based on dividing the air flow into several air jets. The 116-hole orifice, designed to optimize air flow conditions, produces particularly uniform and straight powerful air jets. For more details, please contact us or refer to the catalog. You can download the English version of the catalog. *Lechler GmbH is a German spray nozzle manufacturer.
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Free membership registrationLechler's straight nozzle provides a transparent straight jet stream with the highest accuracy and precision. It can achieve exceptional efficiency without the need for a jet stabilizer. In terms of generating concentrated jet power for all cleaning processes, the accuracy of Lechler's straight nozzle enhances factory productivity and performance in applications that require jet impact, such as cutting or complete points. For more details, please contact us or refer to the catalog. You can download the English version of the catalog. *Lechler GmbH is a German spray nozzle manufacturer.
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Free membership registrationLechler's flat jet nozzle is designed for uniform liquid distribution and jet pressure. Particularly strong jet pressure is achieved at spray angles of up to 60°. The nozzle for low flow rates is especially suitable for humidification and general spraying. The shape of the distribution creates an accurate and compact jet with different application patterns. Essentially, Lechler's flat nozzle is designed for fan-shaped distribution. Since it is not affected by instantaneous pressure, it can be used for a wide range of applications. These performance data are strictly defined. Operating values such as flow rate, spray width, jet thickness, and liquid distribution conditions are always prepared to accommodate various supply pressures. There are also special designs for rectangular and trapezoidal liquid distribution. Lechler's flat nozzle is highly trusted for all cleaning operations that require powerful and uniform jets, such as surface treatment in the steel industry and many other fields. For more details, please contact us or refer to the catalog. You can download the English version of the catalog.
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Free membership registrationThe vertical-axis full cone nozzle can distribute very uniformly over the entire area that sprays in a circular pattern. The X-type swirl insert has a large opening, making it very safe to operate. The vertical-axis full cone nozzle can provide various angles and flow rates. The horizontal-axis full cone nozzle is suitable for spraying or firefighting in sealed spaces with liquids that contain a considerable amount of solids. The liquid to be atomized is supplied laterally towards the swirl chamber, imparting rotation without being affected by the swirl insert, thus preventing clogging. The cluster head nozzle (with multiple nozzles) can create a large surface area of the sprayed liquid by adding various finely atomizing individual nozzles. When a mist-like full cone atomization with a relatively large flow rate is required for processes such as gas exchange, steam cooling, or dust suppression, Lechler's cluster head nozzle is effective and advantageous. For more details, please contact us or refer to the catalog. You can download the English version of the catalog.
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Free membership registrationVertical axis hollow cone nozzles have been proven to be effective when a fine and uniform hollow cone spray is required for cooling, gas cleaning, absorption processes, dust control, product humidification, oil application, air humidification, and more. The spiral grooves in the swirl insert effectively rotate the liquid, resulting in a significantly increased contact surface of the atomized liquid within a very narrow particle spectrum. This creates favorable conditions for large-scale delivery. Horizontal axis hollow cone nozzles can produce a very uniform hollow cone spray due to their special flow configuration. The liquid is rotated through a liquid inlet designed to deflect it. As a result, very uniform liquid distribution can be achieved at angles of up to 130°. Additionally, the nozzle can self-clean, allowing for safe operation even in poor water quality conditions. They are used for air humidification in air conditioning systems and for humidification during gas cleaning in the chemical industry and environmental protection facilities. For more details, please contact us or refer to the catalog. You can download the English version of the catalog.
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Free membership registrationWe offer a variety of designs of Lechler two-fluid spray nozzles tailored to the need for special sprays and flow rates. * Self-priming (siphon type) * Liquid spray from a tank located at a height (gravity type) * Liquid spray under pressure (pressurized type) * Liquid mixing inside or outside the nozzle * Full cone or flat spray pattern For many applications, you can adjust the water flow and particles using manual accessories. Automatic or intermittent operation can be achieved with air-controlled pistons or magnetic valves. We have ensured that the types of nozzles are free of defects, including many custom designs. For more details, please contact us or refer to the catalog. You can download the English version of the catalog.
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Free membership registrationRehiller's straight nozzle provides a transparent straight jet flow with the highest accuracy and precision. It can achieve excellent efficiency without the need for a jet stabilizer. In terms of generating concentrated jet power for all cleaning processes, the accuracy of Rehiller's straight nozzle enhances factory productivity and performance in applications that require jet impact, such as cutting or precise points. For more details, please contact us or refer to our catalog. You can download the English version of the catalog.
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Free membership registrationThe 500.234 series is a full stainless steel rotating nozzle equipped with slide bearings. Its very compact design allows for use in tight spaces. *Lechler GmbH is a German spray nozzle manufacturer.*
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Free membership registrationIt is characterized by the absence of internal parts, which prevents clogging. With full cone spray, it is ideal for wide area spraying applications! It is highly effective for fire extinguishing and firefighting.
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Free membership registrationLechler's flat jet nozzle is designed for uniform liquid distribution and jet pressure. Particularly strong jet pressure is achieved at spray angles of up to 60°. The nozzle for low flow rates is especially suitable for humidification and general spraying. The shape of the distribution creates an accurate and compact jet with different application patterns. Essentially, Lechler's flat nozzle is designed for fan-shaped distribution. Since it is not affected by instantaneous pressure, it can be used for a wide range of applications. These performance data are strictly defined. Operating values such as flow rate, spray width, jet thickness, and liquid distribution conditions are always prepared to vary the supply pressure. There are also special designs for rectangular and trapezoidal liquid distribution. Lechler's flat nozzle is highly trusted for all cleaning tasks that require powerful and uniform jets, such as surface treatment in the steel industry and many other fields. For more details, please contact us or refer to the catalog. You can download the English version of the catalog. *Lechler GmbH is a German spray nozzle manufacturer.
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Free membership registrationThe ball joint spray nozzle is used in fields such as cleaning, degreasing, phosphating, and painting. To achieve optimal spray effectiveness, the appropriate spray direction and angle are required.
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Free membership registrationThe 573 / 583 series nozzles are made of PTFE and are suitable for specifications in the chemical, pharmaceutical, and food and beverage industries. They feature a rotating nozzle for cleaning through solid jet spraying. With a slip-on connection, they comply with 3-A standards and are suitable for use in harsh corrosive environments. *Lechler GmbH is a German spray nozzle manufacturer.*
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Free membership registrationThe flat jet spray nozzle manufactured by Lehner has a uniform spray distribution. The low flow flat jet spray nozzle is used for tasks in humidification and continuous operation plants, among others. It is designed to create a stable and uniform spray distribution for all applications through the application of fluid dynamics. The flat jet spray nozzle from Lehner produces a parabolic spray distribution. This spray nozzle is designed for a wide range of applications and is engineered to minimize the impact of pressure changes. We provide data on flow rates, spray widths, spray impacts, and spray distributions under various pressures, all designed with engineering principles in mind. Note: Please use the piping push type at low pressure.
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Free membership registrationThe flat jet spray nozzle manufactured by Lehira has a uniform spray distribution. Particularly, a powerful impact force is guaranteed within a spray angle of up to 60°. The low flow flat jet spray nozzle is used in applications such as humidification and continuous operation plants. Through the application of fluid dynamics, it is designed to create a stable and uniform spray distribution for all applications. The flat jet spray nozzle from Lehira produces a parabolic spray distribution. This spray nozzle is designed for a wide range of applications and is engineered to minimize the effects of pressure changes. We provide data on flow rates, spray widths, spray impacts, and spray distributions under various pressure conditions, all designed with engineering precision.
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Free membership registrationThe ball joint spray nozzle is used in fields such as cleaning, degreasing, phosphating, and painting. To achieve optimal spray effectiveness, the appropriate spray direction and angle are required.
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Free membership registrationThe long-selling 569 series sprays with an effective flat jet. Connections, spray angles, and flow rates are available in various types. An ATEX version is also available. *Lechler GmbH is a German spray nozzle manufacturer.*
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Free membership registrationLechler's flat jet nozzle is designed for uniform liquid distribution and jet pressure. Particularly strong jet pressure is achieved at spray angles of up to 60°. The nozzle for low flow rates is especially suitable for humidification and general spraying. The shape of the distribution creates a precise and compact jet with different application patterns. Essentially, Lechler's flat nozzle is designed for fan-shaped distribution. Since it is not affected by instantaneous pressure, it can be used for a wide range of applications. These performance data are strictly defined. Operating values such as flow rate, spray width, jet thickness, and liquid distribution conditions are always prepared to vary the supply pressure. There are also special designs for rectangular and trapezoidal liquid distribution. Lechler's flat nozzle is highly trusted for all cleaning operations that require powerful and uniform jets, such as surface treatment in the steel industry and many other fields. For more details, please contact us or refer to the catalog. You can download the English version of the catalog.
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Free membership registrationLechler's flat jet nozzle is designed for uniform liquid distribution and jet pressure. Particularly strong jet pressure is achieved at spray angles of up to 60°. The nozzle for low flow rates is especially suitable for humidification and general spraying. The shape of the distribution creates an accurate and compact jet with different application patterns. Essentially, Lechler's flat nozzle is designed for triangular distribution. Since it is not affected by instantaneous pressure, it can be used for a wide range of applications. These performance data are strictly defined. Operating values such as flow rate, spray width, jet thickness, and liquid distribution conditions are always prepared to vary the supply pressure. There are also special designs for rectangular and trapezoidal liquid distribution. Lechler's flat nozzle is highly trusted for all cleaning tasks that require powerful and uniform jets, such as surface treatment in the steel industry and many other fields. For more details, please contact us or refer to the catalog. You can download the English version of the catalog. *Lechler GmbH is a German spray nozzle manufacturer.
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Free membership registrationTypical Issues Faced by Nozzle Users - Incorrect fixing of the spray nozzle's position (angle) during replacement of worn nozzles - Tools are required for nozzle replacement - Time loss due to loss during nozzle replacement Previous Issues Ball joint spray nozzles are used in fields such as cleaning, degreasing, phosphating, and painting. To achieve optimal spray efficiency, appropriate spray direction and angle are required. Especially after replacing the nozzle, it is necessary to set the spray direction back to the same position as before. This task consumes a significant amount of labor time. Additionally, if the nozzle's directional position is not correct, it produces low-quality products. Memospray is an essential product for solving this problem. This nozzle can be installed and removed with just a twist using one hand during replacement. Furthermore, as indicated by the name "MEMO," the direction (angle) of the nozzle is fixed by the body.
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Free membership registrationThe flat jet spray nozzle manufactured by Lehira has a uniform spray distribution. Particularly, a powerful impact force is guaranteed within a spray angle of up to 60°. The low flow flat jet spray nozzle is used for tasks in humidification and continuous operation plants. Through the application of fluid dynamics, it is designed to create a stable and uniform spray distribution for all applications. The flat jet spray nozzle from Lehira produces a parabolic spray distribution. This spray nozzle is designed for a wide range of applications and is constructed to minimize the impact of pressure changes. We provide data on flow rates, spray widths, spray impacts, and spray distributions under various pressures, all engineered for optimal performance.
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Free membership registrationIt features an X-type vane (blade) that maintains precise spray distribution and a continuous spray width (spray angle). The X-type vane (blade) prevents liquid dripping and can be used for a wide range of spray applications. *Please also check model numbers 490 and 419 as successor products.
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Free membership registrationThe difference from a typical horizontal full cone nozzle is that there is no insert inside the nozzle needed to break up the liquid. In other words, the spray angle remains extremely stable even when the pressure fluctuates.
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Free membership registrationLechler's flat jet nozzle is designed for uniform liquid distribution and jet pressure. Particularly strong jet pressure is achieved at spray angles of up to 60°. The nozzle for low flow rates is especially suitable for humidification and general spraying. The shape of the distribution creates an accurate and compact jet with different application patterns. Essentially, Lechler's flat nozzle is designed for fan-shaped distribution. Since it is not affected by instantaneous pressure, it can be used for a wide range of applications. These performance data are strictly defined. Operating values such as flow rate, spray width, jet thickness, and liquid distribution conditions are always prepared to accommodate various supply pressures. There are also special designs for rectangular and trapezoidal liquid distribution. Lechler's flat nozzle is highly trusted for all cleaning operations that require powerful and uniform jets, such as surface treatment in the steel industry and many other fields. For more details, please contact us or refer to the catalog. You can download the English version of the catalog.
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Free membership registrationThe flat jet spray nozzle manufactured by Lehira has a uniform spray distribution. Particularly, a powerful impact force is guaranteed within a spray angle of up to 60°. The low flow flat jet spray nozzle is used in applications such as humidification and continuous operation plants. Through the application of fluid dynamics, it is designed to create a stable and uniform spray distribution for all applications. The flat jet spray nozzle from Lehira produces a parabolic spray distribution. This spray nozzle is designed for a wide range of applications and is engineered to minimize the effects of pressure changes. We provide data on flow rates, spray widths, spray impact, and spray distribution under various pressure conditions, all designed with engineering precision.
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Free membership registrationThe 500.186 series is an entry-level model for tank cleaning applications. It is particularly suitable for tank cleaning at around 1 meter with its flat jet spray. *Lechler GmbH is a German spray nozzle manufacturer.*
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Free membership registrationThe difference from a typical horizontal full cone nozzle is that there is no insert inside the nozzle needed to break up the liquid. In other words, the spray angle remains extremely stable even when the pressure fluctuates.
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Free membership registrationThe Lechler GmbH two-fluid micro-spray nozzle uses a precise amount of air to achieve high-precision spraying. Utilizing air pressure for spraying, it can also be used for spraying high-viscosity liquids. The liquid delivery system of the two-fluid micro-spray nozzle has three types: ○ Siphon type ○ Gravity type ○ Pressure (pressurized) type These methods of liquid delivery are enhanced manually or automatically according to the required particle size. The spray shapes include flat (fan-shaped), wide-angle full cone (full surface type), and narrow-angle full cone (full surface type). *Lechler GmbH is a German spray nozzle manufacturer.
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Free membership registrationDespite its very compact design, it meets the necessary characteristics for a cleaning nozzle. The spray angle is 300 degrees, and the effective spray range is 1 meter. A usage pressure of 1 to 3 bar is recommended. This small nozzle demonstrates great power in cleaning narrow spaces such as small bottles, cans, pipes, and laboratory equipment. *Lechler GmbH is a German spray nozzle manufacturer.*
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Free membership registrationRehila's straight nozzle provides a transparent straight jet stream with the highest accuracy and precision. It can achieve outstanding efficiency without the need for a jet stabilizer. In terms of generating concentrated jet power for all cleaning processes, the accuracy of Rehila's straight nozzle enhances factory productivity and performance in applications that require jet impact, such as cutting or precise points. For more details, please contact us or refer to the catalog. You can download the English version of the catalog.
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Free membership registrationRehila's straight nozzle provides a transparent straight jet flow with the highest accuracy and precision. It can achieve outstanding efficiency without the need for a jet stabilizer. In terms of generating concentrated jet power for all cleaning processes, the accuracy of Rehila's straight nozzle enhances factory productivity and performance in applications that require jet impact, such as cutting or precise points. For more details, please contact us or refer to the catalog. You can download the English version of the catalog.
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Free membership registrationThe 419 series (high flow type), a sister product of the 490/491 series of first-class vertical axis spray nozzles, has been introduced. This nozzle features a unique smooth structure that makes it resistant to clogging. In conventional nozzles, the diameter inside the nozzle differs from the inlet and outlet diameters, which can lead to clogging when creating a swirling flow. However, with this spray nozzle, the diameter inside the nozzle is the same as the inlet and outlet diameters, providing the advantage of a smooth swirling flow that is less prone to clogging. 【Features】 ■ Compatible with various fluids ■ Unique structure that minimizes clogging ■ Patented unique structure ■ Suitable for nozzles in equipment where you want to reduce replacement frequency *Please check the catalog for details on structure and size lineup.
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Free membership registrationThe ATEX version of the PopUp Whirly, which allows the nozzle to pop out and perform rotary cleaning under pressure, has been added to accommodate areas with space issues for nozzle installation and potential problems during the cleaning process, even in highly explosive environments. ATEX directive approved. *Lechler GmbH is a German spray nozzle manufacturer.
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Free membership registrationThe Rehira company's spray nozzle (model number: 2MN series) is a spray nozzle specifically designed for fine mist cooling. It makes a significant contribution to countering the extreme heat in summer and the dryness in winter. It is often used for temperature and humidity management in plant cultivation and livestock facilities. Additionally, it is utilized not only in the agricultural market but also in industrial markets (food, semiconductors, paper manufacturing) for temperature and humidity control. A major feature of the fine mist spray is its ability to regulate temperature and humidity without wetting crops, livestock, or products.
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Free membership registrationThe Sonic Corporation's "Blower & Air Knife" is a device that dramatically improves the efficiency of part drying, food processing drying, and blowing away water droplets. Processes that require a pressure of 400 kPa can be achieved with an ultra-high efficiency of just 29 kPa! While achieving a 75% reduction in energy compared to compressed air, the water removal efficiency exceeds 95%, resulting in significant energy savings. 【Features】 ■ Lightweight and compact design ■ Generates a large volume of air with a small horsepower ■ Clean and dry air. Promotes evaporation with warm air at approximately 40°C ■ Energy-saving effects that far exceed those of compressors * A comprehensive catalog is available for download. * Demo units are also available for loan! Please apply through the "Contact" section. Note: There is a limited number of demo units, so please apply early!
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Free membership registrationThe only manufacturer capable of supplying mist separators for spray nozzle manufacturers. Rehiller's mist separators (demisters) are used in over 100 applications across various industries. Supply range: Regarding the requirements for gas-water separation technology, we can provide single or multiple stage systems for vertical and horizontal gas flow directions: - Vane-type mist separators for horizontal or vertical gas flow - Vane-type mist separators with housing - Vane-type mist separators designed with pressure vessels in compliance with PED 97/23/EC, AD 2000, ASME, or other special regulations - Spin-vane separators - Inlet distributors - Vane-type mist separators combined with condensers or oil-water separation treatment devices - Flow systems for cleaning mist separators - CFD technology to improve the functionality of mist separator systems
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