アイエンス List of Products and Services

AIS is a wastewater treatment technology that achieves zero hydrogen sulfide without the need for sludge treatment by performing "crushing, stirring, and aeration" with a special aeration device called Aqua Blaster, thereby promoting "complete aerobic respiration metabolism" in high-performance bacteria. In the "AIS Transform System," the treatment methods and order for each tank can be freely interchanged, allowing for the realization of a treatment flow suitable for each facility. It simultaneously solves various wastewater issues and significantly reduces costs. 【Features】 ■ The treatment methods and order for each tank can be freely interchanged. ■ It can be installed at a low cost with simple foundations and piping work. ■ Oil and grease can be decomposed by this system before being directed to the purification tank. ■ It can be used for pre-treatment or post-treatment of existing treatment facilities. ■ It can be used for purification or filtration in closed water areas. *For more details, please refer to the PDF materials or feel free to contact us.

• Water Treatment
• Water Treatment Plant
• Water treatment technology and systems

The "Deo Blaster" is an underwater contact-type dust collection and deodorization device. By passing odors and dust through Aience's patented technology "Aqua Blaster" and making intense contact with water, it effectively captures soluble substances. It is a simple device, making operation management easy and space-efficient. 【Features】 ■ High-performance aeration pipe built into Aqua Blaster ■ Ensures effective capture by forcibly contacting exhaust gas and water ■ Can also be used as a wet dust collector ■ Compact design, saving space ■ Optional pH automatic control and chemical injection functions available for neutralization and deodorization *For more details, please refer to the PDF document or feel free to contact us.

• Water Treatment

The aeration device "Aqua Blaster" is an aerator that guarantees the highest level of oxygen dissolution capability. The aeration device "Aqua Blaster" achieves sludge reduction by crushing oil and SS into sizes that are easier for microorganisms to consume! Since there is no pressure loss, it reduces power consumption compared to membrane-type diffusers, resulting in energy-saving effects. Additionally, it has the effect of lifting bottom sludge to prevent accumulation and eliminate anaerobic areas. 【Features of the aeration device "Aqua Blaster"】 ■ An aeration device boasting the highest level of oxygen dissolution capability ■ Achieves a 45% reduction in power consumption (compared to disk-type diffusers) ■ Crushes sludge (oil and SS) into sizes that are easier for microorganisms to consume ■ Guarantees zero odor generation! No foul odors such as hydrogen sulfide are produced ■ Intensively stirs the tank, lifting bottom sludge to prevent accumulation and eliminate anaerobic areas ■ If there is a tank that can be pre-treated with the aeration device "Aqua Blaster," it is also possible to eliminate pressurized floating ■ An aeration device with a long lifespan of over 10 years *For more details, please refer to the PDF document or feel free to contact us.

• Piping Equipment

The "Deo-Riser" is a high-performance exhaust deodorization device equipped with a circulating water purification system, designed with consideration for the global environment, capable of dust collection and deodorization. On July 15, 2021, it received the Small and Medium Enterprise Agency Director's Award at the 47th Excellent Environmental Equipment Awards organized by the Japan Industrial Machinery Manufacturers Association. Thanks to the water film, it effectively captures various odor substances as well as fine dust. It forms a water film on the screen, achieving a gas-liquid contact efficiency of 100% in dust collection and exhaust deodorization. Compared to conventional scrubbers, it significantly reduces running costs. Additionally, it is equipped with an aeration device called "Aqua Blaster," which prevents water decay and suppresses sludge generation. 【Features】 ■ Captures odors with a water film ■ Reduces running costs ■ Suppresses sludge generation ■ Easy maintenance ■ Low pressure loss *For more details, please refer to the PDF document or feel free to contact us.

• Water Treatment

⇒ The absence of foul odors indicates that microorganisms are performing "aerobic respiration metabolism." ⇒ Performing "aerobic respiration metabolism" means that the processing capacity is being maximized. ⇒ In other words, it can be said that devices that produce foul odors are not processing effectively. ■ It is possible to treat 15-20 kg BOD per day with kitchen wastewater. (We also have a track record in treating wastewater containing mineral oils, so please consult us.) ■ By keeping the SS of the treated water within the sewage discharge standards, sludge treatment and its associated costs become unnecessary. (Many successful cases) ■ Since the water at the bottom of the tank is circulated, there is no sludge accumulation, and oxygen is distributed throughout. ■ The blower and purification tank form a system, and the pricing is reasonable. If you feel "deceived by previous wastewater treatment systems," please consult us. We will provide a demo unit for you to verify at no charge (only the actual shipping cost will be your responsibility). *Please check carefully in advance, especially for wastewater with high COD levels.

• Sanitary fixtures

We are currently distributing for free a case study on "Exhaust gas treatment systems for various factories" that addresses various challenges such as "I want to do something about the odor of organic solvents used in the cleaning process," "I want to do something about the ammonia smell generated during sludge treatment," "I want to take measures against gas mixed with dust and organic solvents," and "I want to respond to complaints about foul odors from nearby areas." 【Some examples of the cases included】 ■ Deodorization of organic solvents Unpleasant odors occur from the organic solvents used during the cleaning of LCD color filters. ■ Deodorization of organic exhaust gases Ammonia-based exhaust gases are generated when turning sludge from wastewater treatment systems into pellets. ■ Deodorization system for the vulcanization process in rubber product manufacturing Dust and exhaust gases mixed with organic solvents were generated during the vulcanization process, leading to complaints from nearby residents. ■ Deodorization at a waste disposal site We want to prevent foul odors from occurring from the collected spoiled milk. 【For more details, please download the catalog or feel free to contact us】

• Water Treatment

Are you struggling with the treatment of water and exhaust gases in various painting lines, such as the purification of sludge ponds, the cleaning of water-wash/no-pump paint booths, and the deodorization of exhaust gases from paint drying ovens? Do you want to eliminate the foul odor from the sludge pond, extend the lifespan of circulating water, reduce costs associated with the sludge pond, or respond quickly to complaints from neighbors? We are currently distributing a free collection of solutions for improving water and exhaust gases in painting operations. 【Some examples of case studies】 ■ Purification of sludge ponds (automotive painting line) We want to reduce the occurrence of foul odors in the sludge pond of the automotive body painting line. ■ Cleaning of paint booths We aim to achieve a reduction in foul odors from water and a decrease in sludge volume in the painting booth for railway vehicles. ■ Deodorization of exhaust gases from paint drying ovens Exhaust gases from the paint drying oven were being treated through combustion methods, but complaints arose from neighbors due to inadequate treatment. Additionally, the leaked gases were deteriorating the working environment within the factory. 【For more details, please download the catalog or feel free to contact us】

• Road construction

The issue of wastewater treatment is always present in various scenes, from food manufacturing and processing industries to chemical and construction machinery factories. Among these, sludge treatment and odor control often lead to various problems, including treatment failures. We are currently distributing a free collection of case studies titled "Examples of Wastewater Treatment Equipment Implementation" that address our customers' challenges. 【Case Introductions】 ■ Wastewater Treatment at a Bento Manufacturing Factory Although pressure treatment was being conducted, there were issues with odors and sludge treatment, leading to complaints from neighbors. ■ Wastewater Treatment at a Food Processing Plant Wastewater treatment was being conducted using a pressure flotation device and microbial carriers, but there were concerns about the instability of the effluent quality and an increase in treatment costs. ■ Purification of Circulating Water for Water-Based Paints at a Transport Machinery Factory The deterioration of circulating water in the painting process (using water-based paints) was severe, causing foul odors. *For more details, please contact us. We will make part of the case studies available for download in the catalog, so feel free to take a look.

• Sanitary fixtures

The scattering gas pipe "Aqua Blaster" reduces electricity consumption and CO2 emissions, with a maximum power consumption reduction of 50% compared to traditional diffusers. It is highly effective for high-load wastewater. With fine tornado bubbles and strong agitation power, it demonstrates outstanding effectiveness even with concentrated wastewater. For more details, please contact us or refer to the catalog.

• Water Treatment

The circulating water purification system "Sludge Eater" ensures a consistently high dissolved oxygen concentration even in shallow tanks. The key to wastewater purification is the increased oxygen dissolution efficiency through fine bubbles! It is compatible with various water-wash wet painting booths, reducing maintenance costs not only by decreasing the frequency of water changes and cleaning but also helping with obtaining and renewing ISO certification. For more details, please contact us or refer to the catalog.

• Sanitary fixtures

The bio-purification, dust prevention, and deodorization system "Deo-Riser" employs a reliable deodorization method through water film formation. "Deo-Riser" is a super high-performance dust collection and deodorization device that eliminates the shortcomings of water-wash scrubber type deodorizing machines. 【Main Features】 ○ Effectively captures odors and dust with a water film. ○ Equipped with a circulating water purification system, it is a high-performance scrubber that considers the global environment. ○ A reliable deodorization method through water film formation. ○ No need for water replacement over long periods. For more details, please contact us or view the catalog download.

• Garbage disposal, central dust collection, laundry, compressor

With the aeration of the Aqua Blaster, we are able to maintain a dissolved oxygen concentration of over 5.0 mg/L even in the summer. Through collaboration with decomposing microorganisms, we have successfully reduced high concentrations of oil and fat, which were at 500 mg/L, to a single digit within 40 hours of retention. A large amount of raw flour, also known as starch, has flowed in, but until now, the treated water has never exceeded the contracted values. For more details, please contact us or refer to the catalog.

• Sanitary fixtures

We have delivered a drainage treatment system using an Aqua Blaster, utilizing an unused firewater tank. As you can see in the photos, the upper part of the underground pit is covered with a wooden deck, creating a landscape that does not appear to have drainage treatment equipment at first glance. For more details, please contact us or refer to the catalog.

• Water Treatment

We have supplied the Aqua Blaster wastewater treatment system to a school lunch factory that produces 12,000 meals daily and discharges 220 to 250 cubic meters of wastewater per day. Initially, there were issues such as foaming, but even after nearly 10 years, it has been operating without any problems. For more details, please contact us or refer to the catalog.

• Sanitary fixtures

Before the introduction, a large amount of oil sludge was generated, but by installing an Aqua Blaster in the existing water tank and performing aeration, we successfully reduced its occurrence to one-sixth. Since the oil sludge was treated as industrial waste through incineration, we also indirectly cut CO2 emissions by one-sixth. Although electricity consumption and maintenance costs for the Aqua Blaster increased, we significantly reduced the costs for sludge recovery (cleaning costs), resulting in an annual cost reduction of 2.2 million yen. For more details, please contact us or refer to the catalog.

• Sanitary fixtures

The treatment of the mineral oil degreasing cleaning water from machine parts combined with kitchen wastewater was carried out using a unit tank equipped with an Aqua Blaster. Although the inflow volume is small, the wastewater has a high concentration of mineral-based normal hexane extractable substances, which initially raised concerns. However, since its installation, we have operated without exceeding the treatment standards even once. For more details, please contact us or refer to the catalog.

• Sanitary fixtures

The oil decomposition performance is enhanced, significantly reducing membrane clogging. The aeration pipes do not clog either, making it almost maintenance-free. For more details, please contact us or refer to the catalog. 【Examples of Implementation】 ○ Collaboration with MBR (membrane filtration) systems. ○ The oil decomposition performance is enhanced, significantly reducing membrane clogging. ○ The aeration pipes do not clog either, making it almost maintenance-free.

• Sanitary fixtures

It prevents the corrosion of concrete by eliminating odors and neutralizing the pH value. For more details, please contact us or refer to the catalog.

• Sanitary fixtures

Struggling to maintain circulating water. Cleaning and waste disposal costs have drastically decreased. 【Example of Implementation】 ○ Struggling to maintain circulating water. ○ Cleaning and waste disposal costs have drastically decreased. ○ Annual cost reduction of approximately 8.5 million yen. For more details, please contact us or refer to the catalog.

• Sanitary fixtures

It achieves excellent treatment capabilities while overturning the conventional concept of wastewater treatment and reducing costs. 【Features】 - Solves various water treatment issues all at once! - Overturns the conventional concept of wastewater treatment. - Achieves excellent treatment capabilities and cost reduction. For more details, please contact us or refer to the catalog.

• Sanitary fixtures

Since the introduction was aligned with the new construction project, we were able to efficiently design the installation locations for the shower booths and circulation water treatment tanks, as well as the ducts and pipes connecting each of them. Additionally, we were able to significantly reduce the installation costs at the same time. For more details, please contact us or refer to the catalog.

• others

The concentration of formaldehyde that is carcinogenic is said to be detectable at 0.8 ppm, and at 20.0 ppm, it can cause deep respiratory irritation and potentially lead to difficulty breathing. In this case, the concentration of formaldehyde in the raw gas was extremely high at 200 to 300 ppm, posing a significant health risk to nearby residents and workers. After primary treatment with the bio-deodorizer, the concentration was reduced to 2 ppm, allowing for exhaust without the need for a secondary treatment system, and there were no complaints from the neighbors. Since tar and resin substances are also decomposed, there was no adhesion to the pit walls, which helped to keep running costs down and has been very well received. For more details, please contact us or refer to the catalog.

• others