ローランド ディー.ジー. List of Products and Services

This document explains the concept of "self-process assurance" and specific implementation methods to prevent the occurrence and outflow of defects. It details the necessary elements for self-process assurance, such as "clarifying the work process," "providing necessary information at the right time," and "being able to confirm that the work was done correctly." By implementing self-process assurance, improvements in product quality can be achieved, and reductions in inspection processes can lead to cost reductions and shorter manufacturing lead times. [Contents] ■ Defects occur even when done "properly" ■ Is inspection a waste? ■ Necessary elements for self-process assurance ■ Self-process assurance and DX *For more details, please download the PDF or feel free to contact us.

• Construction and process management software

"Roland DG Assemble" is a cloud-based solution that promotes digital transformation (DX) in manufacturing sites through "design," "support," and "visualization" of on-site operations. By utilizing mechanisms to enhance quality within processes and accumulated work data, it promotes on-site management that improves work quality and the performance of individuals and organizations. This solution, along with support from experienced manufacturing professionals, will help solve customer challenges and lead them to transformation. 【Effects】 ■ Consolidation of necessary information on a single screen: Instantly share the same information and procedures ■ Automatic determination of the number of contracts and measurement values through IoT integration: Thorough prevention of quality defects with poka-yoke functions ■ Visualization of detailed work performance: Identify bottlenecks with various metrics *For more details, please download the PDF or feel free to contact us.

• Construction and process management software

We provide "accompanying support" that regularly communicates even after implementation, fully supporting the establishment of operations and improvements by leveraging the experience from the manufacturing site. Through "Roland DG Assemble," we offer appropriate advice and support tailored to our customers for on-site improvements. We aim to be like a personal trainer that leads you to success. Please feel free to contact us when you need our services. 【Features】 ■ Organization of issues ■ Skill enhancement support ■ Establishment of operations and internal penetration ■ Dedicated support staff ■ Progress management until success *For more details, please download the PDF or feel free to contact us.

• others

The manufacturing site improvement solution "Roland DG Assemble" is supported by staff with experience from the manufacturing field. Our company has implemented various Kaizen activities on-site, including improving product quality, optimizing manufacturing processes, and managing workers. We provide comprehensive support not only to ensure that the system can be "used" but also to help you "master" it, along with sharing our know-how. 【Product Features】 ■ Reduction of production lead time ■ Realization of multi-skilled workers ■ Reduction of work-in-progress inventory ■ Improvement of organizational communication ■ Realization of diverse and variable production ■ Strengthening collaboration between upstream and downstream processes *For more details, please download the PDF or feel free to contact us.

• Construction and process management software

We would like to introduce our manufacturing site improvement solution, 'Roland DG Assemble.' It allows you to grasp in real-time who, when, at which process, what work was done, and what the results were. Since it aggregates performance data at the task level, it supports diverse visualization and detailed analysis of the site. Please feel free to contact us when you need assistance. 【Features】 ■ Promotes site improvement and strengthens organizational collaboration ■ Enhances worker motivation through visualization of skill maps and proficiency levels *For more details, please download the PDF or feel free to contact us.

• Construction and process management software

We would like to introduce our manufacturing site improvement solution, 'Roland DG Assemble.' By integrating IoT with tools and measuring devices, data such as the number of fastenings, weight, and length is automatically captured into the system. Furthermore, we incorporate poka-yoke functions into work processes that are prone to errors, supporting the prevention of human errors and quality defects. 【Features】 ■ Prevents the occurrence and outflow of quality defects, achieving self-process assurance for products ■ Provides reliable recovery support in the event of human errors *For more details, please download the PDF or feel free to contact us.

• Construction and process management software

We would like to introduce our manufacturing site improvement solution, 'Roland DG Assemble.' With a simple screen design and bulk registration features, anyone can easily design processes. You can centralize correct tasks and procedures in a paperless format. Please feel free to contact us when you need assistance. 【Features】 ■ Work procedures are optimized, achieving standardization of tasks ■ Process work can be done anytime and by anyone, reducing dependency on specific individuals *For more details, please download the PDF or feel free to contact us.

• Construction and process management software

The manufacturing site improvement solution "Roland DG Assemble" accumulates all work record data in the system, enabling visualization tailored to on-site operations through a dashboard, thereby accelerating Kaizen. Progress of work can be monitored in real-time. You can check who is currently working on what, and whether they are paused, allowing for immediate response in case of delays or issues. Additionally, we can customize the indicators and types of graphs you wish to monitor according to your needs. 【Features】 ■ Detailed performance tracking for each task ■ Real-time progress monitoring ■ Improvement of work quality through skill maps and proficiency graphs ■ Customizable dashboards tailored to your business needs *For more details, please download the PDF or feel free to contact us.

• Construction and process management software

The manufacturing site improvement solution 'Roland DG Assemble' prevents quality defects caused by work mistakes and builds quality into the process through work support functions. It automatically ensures fastening guarantees and parts quality during work. It is compatible with various tools and measuring instruments such as drivers, calipers, wrenches, and scales. Additionally, in the event of measurement errors or work defects, it can alert the operator through voice output or warning messages. 【Features】 ■ IoT integration with tools and measuring instruments for automatic counting of fastening and measurement values ■ Prevents variations in quality by following on-screen instructions during work ■ Prevents careless mistakes during work with alert notifications and warning displays *For more details, please download the PDF or feel free to contact us.

• Construction and process management software

The manufacturing site improvement solution "Roland DG Assemble" centralizes all information related to work, standardizing the setup tasks to achieve the same quality without relying on intuition or tricks, so that anyone can perform the tasks. It centralizes everything related to work, including processes, work lists, work diagrams, and tool lists. There is no need to check paper manuals or forms. Additionally, since the process design linked to the product is version-controlled, it is possible to revert to past designs or duplicate them to create new ones. 【Features】 ■ All necessary information for work is consolidated on a single screen ■ Easy modification of work processes through paperless operations ■ Complex work procedures can be registered with conditional branching ■ Detailed work procedures and supplementary information can be checked with video manuals and PDFs ■ Version management of process design allows duplication from past designs *For more details, please download the PDF or feel free to contact us.

• Construction and process management software

"Roland DG Assemble" is a manufacturing improvement solution that supports all aspects of work with the power of digital and data, achieving standardization of work, self-process assurance of products, and on-site Kaizen. With simple screen design and batch registration features, anyone can easily design processes. Additionally, it allows real-time understanding of who, when, where, what tasks were performed, and what the results were, and since it aggregates performance by work unit, it supports diverse visualization and detailed analysis on-site. [Features] ■ Reduction of production lead time ■ Realization of multi-skilled workers ■ Reduction of work-in-progress inventory ■ Improvement of organizational communication ■ Realization of diverse and variable production ■ Strengthening collaboration between upstream and downstream processes *For more details, please download the PDF or feel free to contact us.

• Construction and process management software

We would like to introduce a case study of the cloud-based manufacturing site improvement solution 'Roland DG Assemble' implemented at Hamamatsu Pulse Co., Ltd., which focuses on contract manufacturing. In the company's operations, there was a significant reliance on human skills, and they wanted to ensure quality while managing worker skills and implementing error-proofing measures. As a result, they decided to adopt our product, which is currently being utilized in the ink filling process. 【Case Overview】 ■Challenge: To ensure quality while managing skills and implementing error-proofing measures ■Effects: - Reduced management effort by going paperless - Visualization of data has led to opportunities for improvement - The production efficiency of a certain product exceeded 100% - It has also become a significant source of confidence for the workers *For more details, please refer to the related links or feel free to contact us.

• Other Software

We would like to introduce a case study of the implementation of the cloud-based manufacturing site improvement solution 'Roland DG Assemble' at Morimar Casting Co., Ltd., which has manufacturing technology for molded bathtubs and wash counters. The company was promoting digital transformation (DX) across the entire group and aimed to improve the flow of production processes and increase the direct delivery rate, which led to the adoption of our product. After implementation, they were able to grasp data in real-time, allowing them to instantly identify changes in defect trends and connect them to improvements. [Case Overview] ■Challenges - Not knowing where items are stagnating in the process, and taking time to identify the cause when rework situations continue. ■Effects - Instantly grasping changes in defect trends and connecting them to improvements. - The data from our product has been very helpful when lecturing workers. *For more details, please refer to the related links or feel free to contact us.

• Other Software

We would like to introduce the effects of implementing our cloud-based manufacturing site improvement solution, 'Roland DG Assemble,' based on numerical data. As for the effects of quality improvement and work-in-progress inventory reduction, the quality loss cost reduction rate for defects within the process is 90%, and the work-in-progress inventory reduction rate is 30%. Additionally, regarding the effects of supporting new employee training, when estimated for the training of one worker, the reduction in work instruction hours is 10 hours per month, and the reduction in indirect labor costs is 30,000 yen per month. 【Effects】 <Quality Improvement, Work-in-Progress Inventory Reduction> ■ Quality loss cost defect reduction rate within the process: 90% ■ Work-in-progress inventory reduction rate: 30% <Support for New Employee Training> ■ Reduction in work instruction hours: 10 hours/month ■ Reduction in indirect labor costs: 30,000 yen/month *For more details, please refer to the related links or feel free to contact us.

• Other Software

We would like to introduce the three-tier utilization of our cloud-based manufacturing site improvement solution, 'Roland DG Assemble.' In worker support, we provide comprehensive assistance to operators through paperless operations and error-proofing via IoT integration. In administrator support, we shift from management tasks to improvement tasks through high-precision visualization using data utilization. In terms of enhancing factory value, we improve flexibility in factories (systems and people) to respond promptly to variations in product types and quantities. 【Three-Tier Utilization】 1. Worker Support 2. Administrator Support 3. Factory Value Enhancement *For more details, please refer to the related links or feel free to contact us.

• Other Software

We would like to introduce the implementation effects based on data from our cloud-based manufacturing site improvement solution, 'Roland DG Assemble.' In terms of the effects of digitalization on the site, when estimated for a factory with 50 workers, indirect labor hours were reduced by 6,500 minutes per month, resulting in a reduction of indirect labor costs by 210,000 yen per month. Additionally, regarding the effects of improving process balance, the quarterly productivity improvement rate was +20%, and direct labor cost savings amounted to 3.5 million yen per month. **Effects** <Digitalization of the site> - Indirect labor hours reduction: 6,500 minutes/month - Indirect labor cost reduction: 210,000 yen/month <Process balance improvement> - Quarterly productivity improvement rate: +20% - Direct labor cost reduction: 3.5 million yen/month *For more details, please refer to the related links or feel free to contact us.*

• Other Software

We would like to introduce the utilization support provided by our employees who are well-versed in the manufacturing site through our cloud-based manufacturing site improvement solution, 'Roland DG Assemble.' Our staff, who have worked hard in Roland DG's manufacturing environment, provide total support from system introduction to operation. All settings during the introduction are handled by our staff, so no work is required from the customer. Even after operation begins, customers can directly contact the staff involved in the introduction via phone or email. We think about new features and ways to utilize the system, accompanying our customers in their business. 【Features】 ■ Total support from system introduction to operation ■ All settings during the introduction are handled by our staff, so no work is required from the customer ■ Even after operation begins, customers can directly contact the staff involved in the introduction via phone or email *For more details, please refer to the related links or feel free to contact us.

• Other Software

"Roland DG Assemble" is a cloud-based manufacturing site improvement solution that digitizes work instructions, daily reports, and check sheets all at once, integrates with instruments and peripheral devices, and can also be utilized for poka-yoke (error-proofing). No measurement or aggregation work is required. Work logs are recorded in real-time, achieving high-precision visualization on a dashboard. Moreover, by visualizing data, it leads to a shortened improvement cycle and allows for flexibility that is resilient to production fluctuations. 【Features】 ■ Digitizes work instructions, daily reports, and check sheets all at once ■ Can be utilized for poka-yoke ■ No measurement or aggregation work required ■ Achieves high-precision visualization on a dashboard ■ Leads to a shortened improvement cycle *For more details, please refer to the related links or feel free to contact us.

• Other Software

"Roland DG Assemble" is a simple cloud-based solution that only requires a monthly fee. There are no initial costs. You can start using it immediately with just an internet connection and a PC or tablet. Additionally, the interface is simple and intuitive. By following the steps in the workflow screen in order, you can work with minimal decision points and without stress. [Features] ■ No initial costs, only a monthly fee ■ Usable immediately with an internet connection and a PC or tablet ■ Simple and intuitive interface ■ Minimal decision points for stress-free work *For more details, please refer to the related links or feel free to contact us.

• Other Software

"Roland DG Assemble" is a cloud-based solution for small and medium-sized manufacturers aimed at analyzing and solving issues that arise in production and quality on the manufacturing floor. For many years, Roland DG has supported manufacturing and has developed the production site alongside digital platforms. It generates value such as shortening production lead times, realizing diverse and variable production, and reducing work-in-progress inventory. Please feel free to contact us when you need assistance. [What we can do] ■ A simple cloud-based solution with only a monthly fee ■ Not just mere digitization ■ Support for utilization by employees who are well-versed in the manufacturing site *For more details, please refer to the related links or feel free to contact us.

• Other Software