日邦興産 List of Products and Services

We would like to introduce our "Extra Fine Coating System." By incorporating a θ-axis in the nozzle section, it allows for application in hard-to-reach areas that tools cannot access. Furthermore, by combining the nozzle, brush, and spray, we achieve application in various areas. 【Features】 ■ Enables application in hard-to-reach areas by incorporating a θ-axis in the nozzle section. ■ Achieves application in various areas by combining the nozzle, brush, and spray. *For more details, please refer to the PDF document or feel free to contact us.

• others

This system is a spray coating device using a 3-axis Cartesian robot. It is equipped with a fine nozzle, enabling localized application of very small amounts. It is also used for applying extremely low-viscosity flux. Please feel free to contact us when you need assistance. 【Features】 ■ Equipped with a fine nozzle, enabling localized application of very small amounts ■ Also used for applying extremely low-viscosity flux *For more details, please refer to the PDF document or feel free to contact us.

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We would like to introduce our high-durability spray coating equipment that we handle. It is used in lines for waterproof televisions, waterproof remote controls, etc., operating 24 hours a day under harsh conditions. Please feel free to contact us if you have any inquiries. 【Features】 ■ Operates 24 hours a day under harsh conditions ■ Used in lines for waterproof televisions, waterproof remote controls, etc. *For more details, please refer to the PDF document or feel free to contact us.

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This system is a spray coating device using a vertical axis robot. It features a hot air drying section within the device, allowing for workpiece inversion and coating of both the front and back surfaces with a single unit. The liquid is sprayed in a curtain-like manner, minimizing overspray. By switching the pressure and changing the coating width, it is possible to coat various areas. 【Features】 - A hot air drying section is included in the device, enabling workpiece inversion and coating of both front and back surfaces with a single unit. - The liquid is sprayed in a curtain-like manner, minimizing overspray. - By switching the pressure and changing the coating width, it is possible to coat various areas. *For more details, please refer to the PDF document or feel free to contact us.

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We would like to introduce the "Jet Coating System" that we handle. The non-contact jet mechanism enables ultra-fine application, achieving stable discharge reproducibility. Additionally, a temperature control mechanism is standardly equipped. Please feel free to contact us when needed. 【Features】 ■ Ultra-fine application enabled by the non-contact jet mechanism ■ Achieves stable discharge reproducibility ■ Temperature control mechanism standardly equipped *For more details, please refer to the PDF document or feel free to contact us.

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This is a compact unit that consolidates the technology of brush coating. By controlling the amount of application according to the speed of the robot, it is possible to apply without foaming even in areas around the elements and in narrow spaces. By controlling the application area with servo control, masking of prohibited application areas is unnecessary. 【Features】 ■ Original brush that is optimal for application and has excellent durability ■ No liquid splatter, providing excellent environmental compatibility ■ Prevents curing and ensures uniformity of liquid state by circulating the liquid ■ Standard equipment includes a proportional valve for switching application amounts and a liquid level sensor *For more details, please feel free to contact us via the link below.

• others

We would like to introduce the "4-Head Type Coating Device" that we handle. It is equipped with 2 types of jet dispensers and 2 types of curtain coaters in one head. This achieves precise coating and contributes to shortening the takt time. Please feel free to contact us when you need assistance. 【Features】 ■ Equipped with 2 types of jet dispensers and 2 types of curtain coaters in one head ■ Achieves precise coating and contributes to shortening the takt time *For more details, please refer to the PDF document or feel free to contact us.

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We would like to introduce our "Two-Component Automatic Viscosity Mixing Circulation Device" with temperature control functionality. This device automatically mixes two components, maintains a constant viscosity, and circulates the mixture. Additionally, by adjusting the temperature, it ensures a stable supply of liquid agents throughout the year. Please feel free to contact us if you have any inquiries. 【Features】 - Automatically mixes two components, maintains a constant viscosity, and circulates the mixture. - Allows for a stable supply of liquid agents throughout the year by adjusting the temperature. *For more details, please refer to the PDF document or feel free to contact us.

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We would like to introduce our "Dip Coating" process. Coating and drying of the workpiece are performed in a single operation. Only the parts that require insulation are immersed and coated. Please feel free to contact us when you need our services. 【Features】 ■ Coating and drying of the workpiece are performed in a single operation ■ Only the parts that require insulation are immersed and coated *For more details, please refer to the PDF document or feel free to contact us.

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We would like to introduce our "Batch Conformal Coating" service. Thanks to high responsiveness, we achieve excellent liquid release properties with high-speed application. Additionally, our jig exchange system allows for coating of a wide variety of products. Please feel free to contact us when needed. 【Features】 ■ Achieves excellent liquid release properties with high-speed application due to high responsiveness ■ Allows for coating of a wide variety of products through a jig exchange system *For more details, please refer to the PDF document or feel free to contact us.

• others

We would like to introduce our "Conformal Needle Coating" that we offer. It features a dual-head design that allows for stable, wide application using conformal coating and precise, small-volume application using a needle, achieving appropriate coating. Please feel free to contact us if you have any inquiries. 【Features】 ■ Dual-head design ■ Differentiates between stable, wide application using conformal coating and high-precision, small-volume application using a needle *For more details, please refer to the PDF document or feel free to contact us.

• others

Nihon Kousan Co., Ltd. provides transportation systems suitable for various environments using a variety of robots. In "Robot Palletizing," we handle the palletizing transportation of sealed cases. Please feel free to contact us when you need our services. 【Features】 ■ We provide transportation systems suitable for various environments using a variety of robots. ■ Palletizing transportation of sealed cases. *For more details, please refer to the PDF materials or feel free to contact us.

• Material handling systems and equipment
• Palletizing System

We would like to introduce the "Parts Feeder" handled by Nippon Kousan Co., Ltd. By applying vibrations to a bowl containing the workpieces, the feeder automatically aligns the workpieces in a consistent posture, supplying them to the next processes such as assembly machines, packaging machines, and inspection machines. Our company provides conveyor systems that are suitable for various environments using a variety of robots. Please feel free to contact us when you need assistance. 【Features】 ■ We provide conveyor systems that are suitable for various environments using a variety of robots. ■ By applying vibrations to a bowl containing the workpieces, the feeder automatically aligns the workpieces in a consistent posture, supplying them to the next processes such as assembly machines, packaging machines, and inspection machines. *For more details, please refer to the PDF document or feel free to contact us.

• Material handling systems and equipment

The "Parallel Link Robot" handled by Nippon Kousan Co., Ltd. employs vision sensors for posture control by the robot. Our company provides transportation systems that are suitable for various environments using different robots. Please feel free to contact us when you need assistance. 【Features】 ■ Provides transportation systems suitable for various environments using different robots ■ Employs vision sensors ■ Conducts posture control by the robot *For more details, please refer to the PDF materials or feel free to contact us.

• Material handling systems and equipment

At Nippon Kousan Co., Ltd., we provide transportation systems that are suitable for various environments using a variety of robots. In "Pallet Transportation," we ensure stable supply and transportation of workpieces cut out by vision sensors. Please feel free to contact us when you need our services. 【Features】 ■ We offer transportation systems suitable for various environments using a variety of robots. ■ Stable supply and transportation of workpieces cut out by vision sensors. *For more details, please refer to the PDF materials or feel free to contact us.

• Material handling systems and equipment
• Transport machinery
• palette

We would like to introduce our "Pallet Transport System" that we handle. It safely transports processed products produced by machining centers on automotive production lines. It uses the same equipment as precision transport systems. Please feel free to contact us when you need assistance. 【Features】 ■ Safely transports processed products produced by machining centers on automotive production lines ■ Uses the same equipment as precision transport systems *For more details, please refer to the PDF document or feel free to contact us.

• Material handling systems and equipment

The "High-Altitude Work Transport Loader" is a device that performs work transport between machining centers in a line configuration that requires multiple machining centers installed at equal pitches. By utilizing overhead transfer, it enables simultaneous transport to multiple processing machines in a small space. It can clamp, raise, transport, and rotate the workpieces of each machining center all at once, allowing for a reduction in transport time. 【Features】 ■ Performs work transport between machining centers in a line configuration that requires multiple machining centers installed at equal pitches. ■ Utilizes overhead transfer. ■ Enables simultaneous transport to multiple processing machines in a small space. ■ Clamps, raises, transports, and rotates the workpieces of each machining center all at once. ■ Simultaneously sets the workpieces onto the fixtures. *For more details, please refer to the PDF document or feel free to contact us.

• Material handling systems and equipment

We would like to introduce the "Pallet Transport System" that we handle. This system transports processed workpieces from the machining center using pallets. By using a top roller chain, we enable the conveyor to have accumulation capability, allowing for workpiece supply according to production needs. 【Features】 ■ Transports processed workpieces from the machining center using pallets ■ Enables accumulation capability in the conveyor by using a top roller chain ■ Allows for workpiece supply according to production needs *For more details, please refer to the PDF document or feel free to contact us.

• Material handling systems and equipment
• Conveyor

We would like to introduce our "Precision Transfer Device." In the transfer between processing machines, the device directly chucks the workpiece and performs workpiece posture transformation. Since it can rotate and invert while transporting, it is suitable for reducing takt time. Additionally, to save space, it is equipped with a special hydraulic cylinder, allowing for installation in small spaces. 【Features】 ■ Directly chucks the workpiece and performs workpiece posture transformation during transfer between processing machines. ■ Equipped with a special hydraulic cylinder for space-saving. ■ Suitable for installation in small spaces. *For more details, please refer to the PDF document or feel free to contact us.

• Material handling systems and equipment

We would like to introduce the "Punching Device" designed by Nippon Kousan Co., Ltd. The device for drilling holes in wall insulation materials and others is controlled by our developed Hybrid System, allowing for fine-tuning of speeds from 5mm/s to 120mm/s for each product, with output control of up to Max 150 tons. It performs 28,000 punching operations per day (3.0 seconds per operation) and has been operating without issues for 12 years in continuous 24-hour operation. 【Other Equipment Available】 ■ 2-axis drilling machine ■ Riveting device *For more details, please refer to the PDF document or feel free to contact us.

• Other services and technologies
• Processing Technology

This device is a 150-ton HEM press machine for automobiles. It is equipped with a mold clamp, die lifter, and die roller, and is controlled by a hydraulic unit for pressing. Nippon Kousan creates custom-made machines based on customer requests for "devices like this." If you are interested in proposal-based manufacturing, please feel free to visit our company. 【Other handled devices (partial)】 ■ 2-axis drilling machine ■ Punching device *For more details, please refer to the PDF materials or feel free to contact us.

• Prime movers, torque converters, hydraulic equipment, generators
• Other services and technologies

This device is an automation system for automotive parts production lines. It allows for simultaneous tapping of holes on two axes using a servo motor, with workpieces automatically fed by a chain drive. Nippon Kousan creates custom-made machines based on customer requests for "devices like this." If you are interested in proposal-based manufacturing work, please feel free to visit our company. 【Other handled devices (partial)】 ■ Riveting device ■ Punching device *For more details, please refer to the PDF document or feel free to contact us.

• Processing Technology
• Other services and technologies

We would like to introduce our "Robot Transfer System" designed by our company. The "Parts Feeder" automatically aligns the workpieces into a consistent posture by adding vibrations to a bowl containing the workpieces. It supplies them to the next processes such as assembly machines, packaging machines, and inspection machines. In addition, we can manufacture various devices such as "Pallet Conveying," "Parallel Link Robots," and "Robot Palletizing." Please feel free to contact us when you need assistance. 【Features】 ■ Pallet Conveying - Stably supplies and transports workpieces cut out by a vision sensor. ■ Parallel Link Robot - Implements posture control by the robot using a vision sensor. ■ Robot Palletizing - Palletizes and transports sealed cases. *For more details, please refer to the PDF document or feel free to contact us.

• Automatic transport robot

We would like to introduce our designed "Transfer Device." The "Precision Transport Device" directly chucks the workpiece and performs work posture transformation during the transfer between machines. It is suitable for reducing takt time as it simultaneously carries out rotation and inversion during transport. In addition, we can create various devices such as "Pallet Transport Devices" and "High Workpiece Transport Loaders," so please feel free to contact us when needed. 【Features】 <Precision Transport Device> - Directly chucks the workpiece and performs work posture transformation during inter-device transfer - Simultaneously executes rotation and inversion during transport - Well-suited for takt time reduction - Equipped with a special hydraulic cylinder for space-saving - Compatible with installation in small spaces *For more details, please refer to the PDF materials or feel free to contact us.

• Automatic transport robot

We would like to introduce our original "Servo Dispenser System" designed by our company. By inputting the diameter of the sealer into the control device, the discharge amount is calculated in conjunction with the movement speed of the sealer, enabling precise application. The structure is designed to minimize material run-off and ensure a clean application. The control device can be integrated into dedicated equipment, control panels, or robot control panels. 【Features】 ■ Calculates discharge amount in conjunction with movement speed ■ Minimizes material run-off for a clean application ■ Can be mounted on relatively lightweight robots ■ Control device can be integrated into dedicated equipment, control panels, or robot control panels ■ A variety of dispenser tools are available *For more details, please feel free to contact us via the link below.

• Other services and technologies

The "Sealing System" is required to apply the necessary amount at the specified time when needed. We implement proposals suitable for applications, such as two-component mixing systems and temperature control to manage material viscosity. Based on creating products suitable for functionality, we consistently handle design, manufacturing, construction, and on-site system adjustments. We can design various products such as "Precision Coating Sealers" and "3-Servo Sealer Guns," so please feel free to contact us when needed. 【Features】 <Servo Sealer System> ■ Uses discharge-side and filling-side valves in the container ■ The piston is connected to the servo motor via a ball screw ■ The application amount can be varied according to the speed of the robot <Large Capacity Servo Sealer> ■ Delivers a volume of 150cc at a high speed of 2,000mm/s ■ Executes an application amount corresponding to the robot's movement speed of 2,000mm/s *For more details, please feel free to contact us via the link below.

• Other services and technologies

We would like to introduce our "Coating System" designed by our company. The "Brush Coating Device" using a 3-axis perpendicular robot equipped with a workpiece inversion function achieves space-saving by rotating the workpiece on an index table. It prevents curing by circulating the liquid and aims for uniformity in the liquid state. We can also produce "Spray Coating Devices" using perpendicular robots and 3-axis perpendicular robots. 【Features】 <Jet Coating System> ■ Achieves stable discharge reproducibility ■ Standard equipped with temperature control mechanism <Spray Coating System> ■ Provides a hot air drying section within the device, enabling workpiece inversion and coating on both sides with a single device ■ Sprays liquid in a curtain-like manner, minimizing splatter *For more details, please refer to the PDF document or feel free to contact us.

• Other services and technologies

We would like to introduce our "Coating Equipment" designed by our company. The "Conformal Needle Coating" features a dual-head design that utilizes a wide and stable application through conformal coating and high-precision micro-application through needle coating, allowing for appropriate application. Additionally, we offer various options such as "Batch Conformal Coating" and "Dip Coating," so please feel free to contact us when needed. 【Features】 <Batch Conformal Coating> ■ Achieves excellent liquid release with high-speed application due to rapid responsiveness ■ Allows for coating of a variety of products through a jig exchange method <Dip Coating> ■ Performs coating and drying of the workpiece in a single operation ■ Only immerses and coats the required insulated areas *For more details, please refer to the PDF document or feel free to contact us.

• Other services and technologies

We would like to introduce our "Hybrid Hydraulic System" designed by our company. This system integrates the features of hydraulic and electric servo technologies, allowing for a high-speed lifting speed of 100 to 370 mm/sec and a low-speed lifting speed of 30 to 100 mm/sec. All operations can be performed via a touch panel, making it easy to set operational conditions (speed, processing torque, etc.) on the settings screen, and you can check the current operating status through the operation monitor. 【Features】 - Stable pressure force through compressed volume control - Ensures ±5% accuracy with a 150t output - Annual electricity consumption is approximately halved (based on H company's performance) - Significantly reduces adjustment time - Operates with a cylinder stroke of 1,400 mm in a cycle time of 19 seconds *For more details, please feel free to contact us via the link below.

• Prime movers, torque converters, hydraulic equipment, generators
• Other services and technologies