BATROSS List of Products and Services

The MX2034 4-20mA proximity transmitter and the MX8030 proximity probe are essential for monitoring vibrations. It is often said that control systems should not be used as machine protection systems (MPS) or vibration monitoring systems (VMS). The problem is that control systems are frequently used as machine protection systems. The machine protection system is an additional function to the control system. The control system is essential for operating the plant. The control system is responsible for the protection functions of the machinery and processes. *For more details, you can view the related links. For more information, please download the PDF or feel free to contact us.*

• Monitoring and Control Equipment
• Vibration and Sound Level Meter

To avoid serious problems, it is essential to continuously monitor the vibration levels of machines. Earthquake monitoring is a useful technology for detecting machine vibrations. In earthquake monitoring, sensors installed on or near the machine are used to measure the vibrations that occur. These sensors can include accelerometers, velocity sensors, or other types of vibration sensors, depending on the application. *For more detailed information, please refer to the related links. For more details, you can download the PDF or feel free to contact us.*

• Monitoring and Control Equipment
• Vibration and Sound Level Meter

Reciprocating compressors are an essential part of many industrial processes. Reciprocating compressors are important machines that many industries rely on. For industries that handle compressed gases in pipelines, refineries, chemical plants, and air separation units, these machines are indispensable. Like many other machines, it is crucial to perform proper maintenance to ensure that reciprocating compressors operate safely and efficiently. By adjusting the monitoring suite according to the importance of the machinery, you can ensure a return on investment for the monitoring system. *For more details, you can view the related links. For more information, please download the PDF or feel free to contact us.*

• Monitoring and Control Equipment
• Vibration and Sound Level Meter
• Air compressors, blowers and pumps

Monitoring the health of assets such as rotating machinery and reciprocating machinery is essential for many industries. Many industries rely on various types of rotating and reciprocating machinery to ensure that processes function correctly and that operations are conducted in a timely and safe manner. Operators need to ensure that equipment is functioning properly so that production proceeds as scheduled. It is necessary to monitor the vibrations of rotating equipment such as pumps, fans, cooling towers, blowers, and motors. Vibration sensors (usually with voltage output) or transmitters (4-20mA output) that monitor vibration output from the machinery serve as effective devices for monitoring these machines. The type of sensor or transmitter can be selected based on the speed of the machinery and the type of bearings used. *For more detailed information, please refer to the related links. For further details, you can download the PDF or feel free to contact us.

• Monitoring and Control Equipment
• Vibration and Sound Level Meter

Extending the lifespan of pumps ensures proper performance and leads to cost reduction. Pumps are essential equipment in many industrial processes and are subject to significant wear due to aging. One way to extend the lifespan of pumps and ensure proper performance is through vibration monitoring. Vibration monitoring allows for the early detection of potential issues, enabling corrective actions to be taken before problems escalate and lead to increased costs. *For more details, you can view the related links. For further information, please download the PDF or feel free to contact us.*

• Monitoring and Control Equipment
• Vibration and Sound Level Meter
• pump

Metrix Vibration offers several types of innovative transmitters tailored to the needs of vibration monitoring. Vibration transmitters measure the vibration levels of machinery for trend analysis. Maintenance teams use vibration transmitters for condition monitoring, gaining insights into the overall amplitude of vibration signals. The output of the vibration transmitter is 4 to 20 milliamperes (mA). Vibration transmitters provide the overall vibration level and indicate the magnitude of stress on assets that are rotating or reciprocating. *For more details, you can view the related links. For further information, please download the PDF or feel free to contact us.*

• Monitoring and Control Equipment
• Vibration and Sound Level Meter

Integrated Gear Centrifugal (IGC) compressors are used in the oil and gas, chemical processing, food and beverage industries, and other sectors that require a constant pressure source at moderate pressures. The impellers of multi-stage IGC compressors are driven by a pinion connected to a gearbox. A large bull gear drives the pinion at high speed. The rotational speed of the pinion typically ranges from 20,000 to 60,000 rpm, but it can reach up to 100,000 rpm. The bull gear is usually driven by an induction motor operating at 1,500 to 3,600 rpm. *For more detailed information, please refer to the related links. For further details, you can download the PDF or feel free to contact us.

• Monitoring and Control Equipment
• Garbage disposal, central dust collection, laundry, compressor

Vibration monitoring helps enhance the reliability, efficiency, and safety of machinery. Vibration monitoring systems play a crucial role in detecting potential issues in machinery across various industries. Currently, these systems monitor rotating machinery such as pumps, turbines, motors, compressors, and fans, as well as reciprocating machinery and other equipment like piping and support structures. These systems estimate the health of equipment by detecting irregularities and anomalies. This information aids in improving the efficiency and lifespan of machinery. *For more details, you can view the related links. For further information, please download the PDF or feel free to contact us.*

• Monitoring and Control Equipment
• Vibration and Sound Level Meter

In industrial settings, resonance and vibration have been proven to be more dangerous than one might imagine. Engineers may have assumed they were considering these forces, but they often underestimate the potential for these seemingly small movements to put operators in serious danger. Here, we will explore these concepts, their relationships, and ultimately how they impact mechanical assets. *For more details, you can view the related links. For more information, please download the PDF or feel free to contact us.*

• Monitoring and Control Equipment
• Vibration and Sound Level Meter

Remote vibration monitoring is a fundamental need. In today's factories, it is essential to understand and control parameters of industrial processes such as flow rate, temperature, pressure, and liquid level in order to produce high-quality products. Large-scale industrial process plants are equipped with various rotating and reciprocating machines, and the measurement of variables such as shaft vibration amplitude, casing seismic vibration, bearing temperature, lubricant temperature, and seal oil pressure is required. These parameters are crucial for the smooth operation of machinery and the prevention of catastrophic failures. Signal conditioning is a powerful tool that can be utilized for the measurement, control, and monitoring of important parameters, as well as for reducing erroneous measurements. Here, we will explain how vibration monitoring works in plants and why flexible products are important. *For more details, please refer to the related links. For further information, you can download the PDF or feel free to contact us.*

• Monitoring and Control Equipment
• Vibration and Sound Level Meter

The MX2033 three-wire driver and MX2034 4-20mA transmitter are part of the Metrix digital proximity system. In the late 1950s, a proximity system was invented to measure rotor vibration and position. The eddy current proximity probe system was ideal for monitoring machines with fluid film bearings without making contact with the vibrating shaft. The concept of shaft monitoring for fluid film bearing machines was not new. Shaft riders (essentially spring-loaded plungers that make contact with the shaft and have an accelerometer incorporated at the opposite end) have been providing vibration information for decades. *For more detailed information, please refer to the related links. For further details, you can download the PDF or feel free to contact us.*

• Monitoring and Control Equipment
• Vibration and Sound Level Meter

This blog post explains earthquake sensors. This typically refers to machines equipped with rolling bearings. In machines with fluid bearings, proximity sensors that can be extended with earthquake sensors mounted on the casing are usually used. At Metrix, we differentiate between earthquake sensors and earthquake transmitters based on the output required for monitoring or protection systems. If a customer requires a 4-20mA output, we use an earthquake transmitter. Here, we will focus on earthquake sensors that provide voltage output for monitoring systems. *For more details, you can view the related links. For more information, please download the PDF or feel free to contact us.*

• Monitoring and Control Equipment
• Vibration and Sound Level Meter

With the advancement of technology, digital proximity systems continue to evolve. Like all technologies, proximity systems have come a long way in monitoring rotating machinery and reciprocating machines. The proximity systems used for vibration monitoring began with the development of the first linear system in the late 1950s. This proximity system was capable of measuring with an accuracy of up to one-thousandth of an inch. *For more details, you can view the related links. For more information, please download the PDF or feel free to contact us.*

• Monitoring and Control Equipment
• Measurement and Analysis Equipment

The 5485C speed sensor and the SA6200A acceleration sensor are two examples of Metrix's seismic sensors. The reliability of a predictive maintenance program depends not only on detecting problems but also on identifying their root causes. Saying "the bearing is in the early failure stage and still has 10 years of life left" is completely meaningless. All installed rolling element bearings (REB) are in the early failure stage from the moment they are installed. While marketing information may not describe it this way, rolling bearings are not "frictionless" bearings. The grease or oil that lubricates the bearings helps reduce friction within the bearings, but over time, degradation begins due to normal wear and tear. *For more details, please refer to the related links. For more information, you can download the PDF or feel free to contact us.

• Garbage disposal, central dust collection, laundry, compressor
• Monitoring and Control Equipment

With the evolution of technology, Metrix's earthquake sensors play an important role in vibration monitoring. Vibration monitoring has repeatedly demonstrated its value in industrial settings. These systems can be configured to allow employees to intervene before vibrations begin to disrupt operations from within. As workforce reductions and automation of industrial processes advance in factories, the need to understand the condition of rotating machinery and reciprocating machinery is increasing. The appropriate method for monitoring mechanical assets is vibration monitoring. *For more details, you can view the related links. For more information, please download the PDF or feel free to contact us.*

• Garbage disposal, central dust collection, laundry, compressor
• Monitoring and Control Equipment

Proximity systems are used to monitor the vibration, position, and speed of fluid film bearing machines. They are also used for measuring the wear of the rider band in reciprocating compressors and as a phase measurement source for machine diagnostic systems and condition monitoring systems. Due to the damping of fluid film bearing machines, rotor vibrations often do not transmit to the casing. Proximity probes that monitor radial and axial movements of the shaft provide the necessary information to properly assess the condition of the machine. *For more details, you can view the related links. For more information, please download the PDF or feel free to contact us.*

• Garbage disposal, central dust collection, laundry, compressor

We strongly recommend regular calibration checks to optimize equipment and machinery. Most proximity systems are robust, durable, and provide very accurate results. Some manufacturers recommend not checking the calibration of proximity sensor systems. This may be due to the lack of a method to perform calibration on-site. In industrial plants, it is common practice to perform calibration checks and calibrations of measuring instruments such as temperature, pressure, flow, and level sensors annually. *For more details, you can view the related links. For more information, please download the PDF or feel free to contact us.

• Measurement and Analysis Equipment

Pumps and motors are one of the important machines in factories. Typically, these are essential elements in processes and are widely used in various industries for the transfer of liquids, pressure increase, and circulation of fluids within systems. They play a crucial role in numerous processes such as oil and gas production, chemical processing, water supply, wastewater treatment, and cooling systems. Pumps move liquids from one place to another by utilizing centrifugal force to accelerate the liquid. In the case of centrifugal pumps, they use centrifugal force, while positive displacement pumps capture a fixed amount of liquid and physically push it to the desired location. Both are usually driven by motors. Positive displacement pumps are further classified into reciprocating pumps and rotary pumps. *For more detailed information, you can view it through the related links. For more details, please download the PDF or feel free to contact us.*

• pump
• maintenance

The MX2033 driver and MX2034 transmitter are Metrix's premier proximity vibration monitoring devices. It has long been recognized that monitoring fluid film bearing machinery with proximity sensors is effective. There are a few exceptions, such as crankshaft monitoring in reciprocating compressors, but they are very few. Fluid lubrication of fluid film bearings typically significantly dampens rotor vibrations, so vibrations are not detected in the casing. The fluid wedge formed by the rotor rotating within the bearing clearance exhibits shock-absorbing effects and allows relative motion between the rotor and casing, making the use of proximity sensors appropriate. *For more detailed information, please refer to the related links. For further details, you can download the PDF or feel free to contact us.*

• Monitoring and Control Equipment

The "Metrix 5580" is a smart signal conditioner that can display earthquake output in peak value or RMS units. By connecting a mini USB port on the front panel and using easy-to-set-up software, setup and usage are straightforward. It is highly recommended for industrial sites where setting up may be challenging. It can drive 4-20mA signals up to 2km and dynamic signals can be driven up to 300m (1,000 feet) without signal degradation. 【Features】 ■ 2-channel module, 1-channel or 2-channel enabled ■ Field-configurable full-scale range ■ Field-selectable input types and output scale units ■ Field-reconfigurable bandpass filter ■ Frequency filter tailored to specific machine conditions *For more details, please download the PDF (English version) or feel free to contact us.

• Power generation equipment
• Other power generation

The "SV6300" is a vibration sensor that can accommodate a wide range of vibration frequencies and can replace the movable coil type speed converter with a solid-state sensor, making it suitable for various machines. The built-in amplifier provides a high-level, low-impedance output for connecting to 4-20mA output controllers or vibration monitors. It is composed of a piezoelectric sensor and amplifier that are unaffected by changes in ambient temperature, and is designed with a stainless steel case that allows for continuous measurement even in humid or highly corrosive environments. 【Features】 ■ Resistant to the effects of lateral vibrations ■ Can be connected to any axis ■ No phase shift due to mounting posture ■ Solid-state speed output *For more details, please refer to the PDF document or feel free to contact us.

• Parts and Materials

The ST5484E is a self-powered velocity converter that combines a piezoelectric accelerometer, signal integration, RMS peak detection, and DC 4-20mA signal adjustment into a single package. It can be directly connected to the device case or bearing housing without going through a signal adjustment device. To reduce installation costs, it can also be used together with an intrinsically safe safety barrier, or directly connected to explosion-proof piping adapters to enhance explosion protection and safety. 【Features】 ■ Eliminates radio noise generated from devices like radios ■ Excellent moisture resistance ■ Dynamic signal processing ■ Various connection methods ■ Robust design *For more details, please refer to the PDF document or feel free to contact us.

• Parts and Materials

The "SA6200A" is an ideal vibration sensor that supports a wide range of vibration frequencies and is used in various machines. It is composed of a piezoelectric sensor and amplifier that are not affected by changes in ambient temperature. It is electrically isolated from the detection circuit. Additionally, the built-in amplifier can provide a high-level, low-impedance output in accordance with industrial standards. 【Features】 ■ High precision and high reproducibility ■ Prevents polarity mistakes during wiring with METRIX independent polarity terminals IPT ■ Eliminates ski slope effects to prevent high-frequency noise from being misrepresented as low-frequency *For more details, please refer to the PDF document or feel free to contact us.

• Parts and Materials

The "PRO" series has almost the same functionality, differing only in the shape of the housing and the size of the connections for the vibration switches. It includes three models: "PRO440," "PRO450," and "PRO6000." They can be installed on or near equipment in general industrial plant explosion-proof areas or under environmental conditions. 【Features】 ■ Designed to be mounted in a position that is easy to see and operate ■ Equipped with dust-proof, moisture-proof, and rust-proof features ■ Compatible with signals from converters for vibration, shock, temperature, water level, and flow rate ■ Vibration switches support upper limit alarm settings *For more details, please refer to the PDF materials or feel free to contact us.

• Parts and Materials

The "MX8031" is an extension cable that can be used with or without protective sheathing, the "VIBELOCK" connector, and a three-axis cable. It is compatible with all "MX8031" φ5 and φ8 series, as well as BN Corporation's "3300" and "3300XL" (φ5, φ8). All of our products are assigned the certified part number "10000," and this "10000" number is displayed on the product label along with "MX8031." 【Product Specifications】 ■ Operating Temperature - Probe: -51 to +177℃ - Extension Cable: -51 to +177℃ - Converter: -40 to +85℃ ■ Relative Humidity: 95% without condensation ■ Pressure Rating: 80 bar (φ8 probe) ■ Weight - Probe: 298g - Extension Cable: 33g/m ■ Patent: Digital Performance Curve Technology (USA Patent: "7768258") *For more details, please refer to the PDF document or feel free to contact us.

• Parts and Materials

The "MX8030" is a product composed of an 8mm diameter probe equipped with a VIBELOCK connector and a 3-axis cable. It adapts to all standard connection screw diameters and shapes required by API670. It supports a full range of 2mm and is designed to provide measurement performance compliant with API670 when used with the MX8031 and MX2033. 【Features】 ■ Consists of an 8mm probe with a VIBELOCK connector and a 3-axis cable ■ Adapts to all standard connection screw diameters and shapes required by API670 ■ Designed to provide measurement performance compliant with API670 ■ Fully compatible with BN's "3300" and "3300XL" 8mm probes *For more details, please refer to the PDF materials or feel free to contact us.

• Other measuring instruments
• Parts and Materials

The "DPS" is a product equipped with performance that fully complies with API670 standards for eddy current proximity measurement systems and the flexibility of digital settings. Depending on the required output format, it consists of two converters, "MX2033" and "MX2034," along with corresponding probes and extension cables. This system allows for construction based not only on conditions such as the probe tip diameter, manufacturer, extension cable length, target material, and linear range, which are set in advance on-site, but also takes into account conditions that fluctuate in the field. 【Features】 ■ Performance of eddy current proximity measurement system compliant with API670 ■ A system capable of construction considering fluctuating conditions in the field ■ Built-in functions with vibration resistance, compatible with electronic and mechanical relays ■ Alarm settings and activation delays can be programmed independently ■ Remote control allows for switching path changes and reset operations *For more details, please refer to the PDF materials or feel free to contact us.

• Other measuring instruments

The "HI-903" is a compact, battery-operated, self-contained vibration reference instrument. Calibration of individual sensors, switches, data collectors, and their states and accuracy, as well as recording operations, can be verified with a single unit. By using ICP or voltage test sensor inputs, it is possible to directly connect general accelerometers and velocity transducers to confirm output operations. 【Features】 ■ On-site verification of vibration sensors, proximity sensors, and other related vibration monitoring devices ■ Easy to carry and capable of measuring on-site with laboratory-level accuracy at any time ■ Supports a wide frequency range (7Hz to 10kHz) ■ Calibration data can be recorded in internal memory and output to USB flash memory ■ Issuing calibration certificates in Excel format is also easy ■ After delivery, simply turn on the power to start operation immediately *For more details, please refer to the PDF document or feel free to contact us.

• Other measuring instruments

The "AM3030" is a three-color bar meter display equipped with a numerical indicator. It can change to one color or three colors during alarm conditions or when switching zones. By integrating excitation, display, and METRIX-made vibration transmitters, it is packaged into one compact unit. 【Features】 ■ Composed of a clear 1/8 DIN package for the excitation of the transmitter and four programmable set values. ■ By integrating excitation, display, and METRIX-made vibration transmitters, it is composed into one compact package. ■ Capable of retransmitting analog signals and serial signals. ■ Supports DC 4-20mA signal input. ■ It is also possible to set the green, yellow, and red LED bar graph. *For more details, please refer to the PDF document or feel free to contact us.

• Other measuring instruments

The "5550" is a basic and economical mechanical vibration switch that features a concise and highly reliable over-center snap action (mass and spring mechanism). The 5550G, which has a housing suitable for use in high explosion-proof areas (IIC), is also part of the lineup. It is possible to add an optional remote reset and restart function. Additionally, an adjustable screw for setting point adjustment can also be retrofitted. 【Features】 ■ Equipped with a concise and highly reliable over-center snap action ■ Automatically shuts down the device or triggers an alarm in case of excessive vibration ■ An optional gold-plated plate is available to accommodate highly corrosive environments *For more details, please refer to the PDF document or feel free to contact us.

• others

The "5500" is a compact and easy-to-use vibration meter for measuring vibrations. This intrinsically safe explosion-proof vibration meter is ideal for measuring the vibrations of operating equipment. It can also be used as a criterion for changing the operating conditions of the equipment based on the measurement results. Additionally, this simple vibration meter supports units other than SI units. 【Features】 ■ Accurate piezoelectric acceleration sensor ■ Quick vibration readings ■ Hold function for readings ■ Extended battery life with automatic power-off ■ Includes alkaline 9V battery ■ Usable in intrinsically safe explosion-proof environments *For more details, please refer to the PDF document or feel free to contact us.

• Vibration and Sound Level Meter

The "5498JB" is a terminal box that is very effective for connecting proximity sensors. Wiring can be easily done through the four NPT threaded lead-out ports, each with a diameter of 19mm. To prevent water ingress from the other three lead-out ports that are not used, threaded plugs are also provided. 【Features】 ■ Very effective for connecting proximity sensors ■ Easy wiring through the four NPT threaded lead-out ports, each with a diameter of 19mm ■ Allows connection of extension cables and probes within the terminal box *For more details, please refer to the PDF document or feel free to contact us.

• others

The "5485C" is a speed sensor designed to be continuously used at high temperatures of up to 375°C as a movable coil speed converter. You can choose between a "built-in coated cable" or a "removable 2-pin MIL connector coated cable." It has a structure that can withstand measurement environments with significant vibrations or cross vibrations, such as those found in gas turbines. 【Features】 ■ Shock and vibration handling is superior to that of accelerometers ■ Operating temperature can reach up to 375°C ■ Self-generating power, no external power supply required ■ Stainless steel housing ■ Eliminates air resistance that causes friction *For more details, please refer to the PDF document or feel free to contact us.

• Other measuring instruments

The "5477B" is a vibration switch equipped with reliability as a two-wire connection and solid-state device. By separating the initial start-up and monitoring delays, it prevents unnecessary control. It features an all-weather, explosion-proof aluminum housing with a removable vibration electronic module built inside. 【Features】 ■ Speed measurement compatible with acceleration ■ Single contact ■ Separation of start-up and monitoring trip delays ■ Adjustable external contact ■ LCD display available (optional) *For more details, please refer to the PDF document or feel free to contact us.

• Other measuring instruments

Minimize Down Time • Short Lead Times, Often < 5 Days Reduce Inventory • Field Configurability Reduced Installation Cost • Flexible System Lengths Optimize Instrument Maintenance • Accuracy & Repeatability Minimize Cost of Systems • Use Existing Probes & Cables

• Vibration and Sound Level Meter

In the "Hardy Shaker," you can check the operation status of the earthquake sensor and transmitter installed by the customer, as well as the accuracy of the measurement results. Just as pressure and flow meters in facilities require annual checks, earthquake sensors and transmitters do as well. This system allows you to control the checks of earthquake sensors and transmitters within your management scope and budget. Please feel free to contact us if you have any requests. 【Lineup】 ■HI-903 (with inspection data storage function) ■HI-913 (without inspection data storage function) *For details, please contact us.

• Other measuring instruments
• Measurement and Analysis Equipment
• Other analytical equipment

The SW5484E is a seismic vibration measurement device used to measure structural vibrations in bearing housings, piping, machinery housings, and mechanical support structures. It is particularly suitable for machines equipped with rolling-element bearings. Please feel free to contact us if you have any inquiries. 【Configuration & Settings】 ■ Safety Integrity Level (SIL) rating ■ 4-20 mA signal ■ Unprocessed signal option available ■ Waterproof (IP68) ■ Approval for use in hazardous areas, etc. *For more details, please download the PDF or feel free to contact us.

• Vibration and Sound Level Meter
• Structural Survey

The "DIGITAL PROXIMITY SYSTEM" is a digital proximity system that combines the performance of a fully API670 compatible eddy current proximity measurement system with the flexibility of digital configuration. The package consists of a probe, extension cable, driver, or transmitter. It is configured to operate with probes and cables from various manufacturers through a single package that can be configured on-site, eliminating the need for dozens of different drivers and transmitters. Please feel free to contact us if you have any inquiries. 【Features】 ■ Short delivery time: less than 5 days ■ Compatible with diverse configurations ■ Flexible system length ■ Accuracy & repeatability ■ Compatible with existing probes & cables *For more details, please download the PDF or feel free to contact us.

• others