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  3. フロンティアテクノロジー 福岡本社
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フロンティアテクノロジー 福岡本社

capital300Ten thousand
addressFukuoka/Nogata-shi/4711-3 Kamitonyama
phone0949-26-4411
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last updated:May 12, 2016
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フロンティアテクノロジー List of Products and Services

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CO2 reduction of turbo refrigeration systems in the automotive industry is here.

In the automotive industry, significant efficiency improvements can still be expected in measures against heat exchanger contamination for painting lines and refrigeration equipment.

One of the main parts of a refrigeration unit, the condenser and evaporator, requires regular cleaning due to significant efficiency loss caused by dirt. If cleaned properly, the efficiency returns to normal; however, dirt begins to accumulate again shortly after restarting operation, leading to many cases where the unit operates inefficiently for most of the year. Our ball-type heat exchanger automatic cleaning device, XAC, eliminates waste caused by dirt by continuously cleaning the heat exchanger automatically. For more details, please visit our website. ↓ http://www.frontiertechnology.co.jp/product/index.html

  • Refrigeration units, boilers, cooling towers
  • District heating and cooling/heat source system
  • Heat exchanger

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Ball-type heat exchanger automatic cleaning device "XAC" for factories and chemical plants.

Automatic cleaning of heat exchangers without stopping the production line. Achieving an eco-friendly and highly efficient system.

The ball-type heat exchanger automatic cleaning device "XAC" can automatically clean the inside of the equipment on a daily basis, eliminating the need to stop the production line for extensive cleaning operations. Furthermore, it can prevent dirt accumulation in advance, which is expected to help suppress the increase in energy consumption. Once implemented, no further cleaning is necessary. It reduces maintenance costs and burdens, and is effective in prolonging the lifespan of the heat exchanger. It significantly lowers the risk of accidents caused by dirt in the heat exchanger. 【Features and Benefits】 ■ Automatic cleaning without stopping the production line ■ Removes scale that cannot be eliminated by brush cleaning For more details, please contact us or download the catalog.

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Ball-type heat exchanger automatic cleaning device "XAC" for retail and commercial facilities.

Remove dirt accumulated in the hoses of air conditioning equipment! Significantly reduce electricity consumption.

The ball-type heat exchanger automatic cleaning device "XAC" can remove dirt accumulated inside the tubes of air conditioning equipment, even in large commercial facilities. Many responsible individuals may be troubled by the high electricity costs associated with air conditioning. If you find yourself in a situation where "it’s not cooling as expected, yet the electricity bill has increased compared to before," there is a possibility that dirt has accumulated inside the equipment's tubes. By first performing a chemical cleaning and then introducing "XAC," you can more effectively remove the dirt inside the tubes and also prevent new dirt from adhering. 【Features and Benefits】 ■ Removes dirt accumulated in the tubes of air conditioning equipment ■ Reduces electricity costs for air conditioning systems and refrigeration units For more details, please contact us or download the catalog.

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Ball-type heat exchanger automatic cleaning device "XAC" for manufacturing industry and semiconductor manufacturers.

Can be installed in a small space. Automatic cleaning of the heat exchanger without stopping the production line.

The ball-type heat exchanger automatic cleaning device "XAC" is a system that automatically cleans shell-and-tube heat exchangers. Regular tube cleaning can prevent the adhesion of dirt almost permanently, eliminating the need to stop the production line. Additionally, it improves work efficiency and contributes to reduced fuel consumption. It also mitigates the risk of localized corrosion caused by dirt adhesion, creating an eco-friendly and low-cost manufacturing environment. 【Features】 - Automatically cleans the tubes of shell-and-tube heat exchangers on a regular basis - Prevents dirt adhesion in advance - No need for cleaning with brushes or chemicals - Even in the event of a malfunction, there is no impact on the heat exchanger For more details, please contact us.

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Electrolytic scale removal device "WET"

[Test equipment available for loan] Forcefully removes components in water and reduces scale issues without chemicals!

■Test unit available for loan! "WET" is a device that electrolyzes the cooling water and make-up water of a cooling water circulation system, forcing the precipitation of solid components within the tank (separating and extracting solid components from the liquid) to reduce the concentration of scale components in the cooling water. This allows for the removal of scale components contained in the cooling water and make-up water, enabling a reduction in the amount of water treatment chemicals and make-up water. Being non-chemical, it can maintain clean water quality without burdening the environment. 【Features】 ○ Forcibly separates and solidifies scale components such as calcium, magnesium, and silica contained in the cooling water for removal. ○ The solidified scale should be removed from the tank regularly, approximately every 3 months to 1 year. ○ In some locations, up to 15 kg of scale may be produced in just 2 months. For more details, please contact us.

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Ball Cleaning Ball Circulation Type Heat Exchanger Automatic Cleaning Device 'XAC'

Regular cleaning of heat exchangers is no longer necessary! Adopted by automobile manufacturers and commercial facilities. Energy-saving and maintenance-reducing.

"XAC" is an automatic cleaning device for shell and tube heat exchangers. During the operation of the heat exchanger, a dedicated sponge ball is passed through the tubes and small pipes for physical cleaning, eliminating the need for regular cleaning. When the heat exchanger is always clean, the following benefits can be obtained: ◎ Prevention of efficiency decline due to dirt  → Significant energy savings possible ◎ No need for regular cleaning  → Reduces maintenance costs ◎ Only the replacement of the natural rubber sponge ball is required  → Low running costs & non-chemical Please consider this energy-saving and maintenance-reducing method, which has been adopted by automobile manufacturers and shopping malls. ★ We are giving away ball samples to the first 20 applicants! If you are interested, please contact us through "Inquiry." * For product details, please refer to the PDF document.

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Case study of introducing a condenser for generators

Eco-friendly companies also use self-generated energy. It's a promise for the Earth's environment.

This paper company is effectively utilizing unused energy by using a condensate recovery system that harnesses the cold heat of river water to return the steam, which has turned the turbine for self-generated power, back to water as part of their energy-saving and resource-saving initiatives. Due to environmental considerations regarding the water returned to the river, they cannot use water treatment chemicals, which has led to concerns about the condensate being contaminated and a decrease in power generation efficiency. Therefore, they have introduced XAC for further effective energy utilization.

  • Medicines
  • Prime movers, torque converters, hydraulic equipment, generators
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Case studies on the introduction of turbo refrigeration systems.

As a result of implementation at other factories within the company, significant energy-saving effects have been confirmed in the internal rollout.

The introduction coincided with the upgrade to an inverter-type high-efficiency turbo chiller, resulting in the installation of a new chiller. For energy-saving purposes, more than 10 chillers have already been implemented in all factories, and this installation marks the fourth unit (chiller-based) for XAC. It is an eco-friendly company that does not allow unnecessary energy consumption.

  • Refrigeration units, boilers, cooling towers

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Case study on the introduction of screw refrigerating machines.

Pharmaceutical companies are manufacturers that produce active pharmaceutical ingredients and other products for domestic and international pharmaceutical companies.

The factory has been engaged in various initiatives for energy conservation, but this is the first time they are applying it to XAC's refrigeration units. The company has been one that does not overlook unnecessary energy consumption due to dirt from an eco-friendly perspective. To maximize cost-effectiveness, they have enabled automatic cleaning of three refrigeration units with two ball collection devices and a three-multi system.

  • Refrigeration units, boilers, cooling towers

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Case study of the introduction of two compressors.

This is the first unit of an internal rollout that was introduced at other factories within the group, confirming the cleaning effect.

This automotive parts manufacturer has a project team dedicated to reducing CO2 emissions and is actively promoting energy conservation. As part of this effort, they plan to systematically increase the number of stores that will introduce XAC in the future. A company that supports eco-friendly vehicle production also has eco-friendly factories.

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Ball cleaning (Ball-type heat exchanger automatic cleaning device (XAC))

This is a device that continuously cleans the inside of heat exchanger tubes using sponge balls. How about it for "energy-saving" measures?

By regularly passing a sponge ball through the small tubes of a shell-and-tube heat exchanger, continuous physical cleaning is achieved. The dedicated sponge ball cleans the inside of the heat exchanger tubes physically during operation every day, eliminating the need for regular cleaning. When the heat exchanger is always clean, there are several benefits: ◎ Prevention of efficiency decline due to dirt → Significant energy savings are possible. ◎ No need for regular cleaning → Maintenance costs can be reduced. ◎ Only the replacement of the natural rubber sponge ball is necessary → The running costs are minimal and non-chemical.

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Energy-saving examples for turbo refrigeration systems.

The efficiency of the turbo refrigerator for clean rooms and its peripheral equipment improved by 13.5% to 19.1% after installation.

At Company F, a comprehensive material manufacturer, multiple turbo refrigerators are used in a production line for a clean room, controlled by the number of units (three 390RT units and three 500RT units). For the three 390RT units with high load, ball cleaning (XAC) has been implemented.

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Electrolytic scale removal device

Forcefully remove components in water and reduce scale issues!

This is a device that lowers the concentration of scale components in cooling water by separating and extracting the physical components. As a result, it can remove scale components contained in cooling and makeup water, allowing for a reduction in the amount of water treatment chemicals and makeup water. Being non-chemical, it can maintain clean water quality without burdening the environment.

  • Sanitary fixtures
  • Water Treatment

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Energy-saving examples for absorption chillers.

The gas consumption of the absorption chiller for commercial facilities has been maintained at about 20% lower than during peak times.

It is a large commercial facility that opened in 2002, using gas absorption chillers as the heat source for air conditioning. Although the condenser and absorber were regularly cleaned with brushes every year, the consumption significantly increased each year until 2005. In the spring of 2006, a chemical cleaning was conducted, resulting in a reduction of annual gas consumption by about 20%. In response to this, a ball cleaning system was introduced to prevent efficiency decline due to dirt in the heat exchangers.

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