三友工業 List of Products and Services

The rubber injection molding machine "STI-1.6-200VJ III" is equipped with new features that achieve both energy savings and increased production capacity. The Just-in-Time function reduces unnecessary power consumption during the heating period, while the Smart Setting function assists with cumbersome condition settings. The drive recorder contributes to identifying the causes of malfunctions by recording the operating devices during abnormal occurrences. 【Features】 ■ Review of insulation mechanisms and improved thermal efficiency ■ Elimination of standby power with the incorporation of Just-in-Time ■ Thorough elimination of rubber leakage to reduce waste rubber ■ Reduction of one cycle by 5 seconds by eliminating unnecessary time between operations ■ Quick startup with the Smart Setting function *For more details, please download the PDF or feel free to contact us.

• others

We will conduct a field load test on the installed power generation equipment. The power generation equipment is required to undergo regular load testing during statutory inspections. Our load testing equipment is mobile and can accommodate up to 400 KVA (1/3 load capacity). We can also provide technical proposals as a generator manufacturer.

• Other power generation

We provide maintenance and servicing for various power generation equipment. Unlike general inspection companies, we offer proposals as a power generation equipment manufacturer and have received positive feedback. We also support equipment from other manufacturers besides our own. Additionally, we can handle everything from product proposals to replacement construction for equipment updates. Furthermore, we assist with various government applications and design cooperation. We also conduct load testing services.

• maintenance

The "Mold Rapid Preheating Device" rapidly raises the temperature of molds using high-frequency induction heating, reducing the waiting time for temperature increase. A mold measuring 500mm x 400mm x 200mm was used to conduct a temperature rise test. After 3 minutes, the mold temperature reached 70°C, and after 17 minutes, it reached 180°C. The machine size is 760mm in width, 1400mm in depth, and 2330mm in height, with a total weight of 300kg. Please feel free to contact us if you have any inquiries. 【Specifications (Partial)】 ■ Mold heating rate: 166°C/kg/second ■ Applicable mold dimensions - Thickness: 100mm to 400mm - Width: 350mm to 450mm ■ Mold material: Steel ■ Power supply: Three-phase 200V 50/60Hz *For more details, please refer to the related links or feel free to contact us.

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The "Stock Blender" evenly kneads the mixed materials and automates the kneading process. We offer models corresponding to mixing rolls with face lengths of 42 inches, 48 inches, 60 inches, 66 inches, 72 inches, and 84 inches. When placing an order, the specifications of the corresponding mixing roll will be required. 【Features】 ■ Evenly kneads the mixed materials and automates the kneading process ■ Models available for each face length of the mixing rolls *For more details, please refer to the related links or feel free to contact us.

• others

We would like to introduce our "Liquid Silicone Dedicated Injection Molding Machine." The clamping force is 1472 kN (150 tons) and the daylight is 900 mm. The platen size is 710 mm × 680 mm, and the ejector force is 26.8 kN (2.7 tons). Please feel free to contact us when you need assistance. 【Specifications (partial)】 ■ Clamping force: 1472 kN (150 tons) ■ Daylight: 900 mm ■ Clamping stroke: 650 mm ■ Platen size: 710 mm × 680 mm *For more details, please refer to the related links or feel free to contact us.

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The "Inline Rubber Injection Molding Machine" achieves high-precision molding through small-volume injection. The heating plate heater (Metacon interchangeable) has 1.2kW × 6 units for both the upper heating plate (upper mold) and the lower heating plate (lower mold). The machine size is 1100mm in width, 2600mm in depth, and 3329.5mm in height, with a rubber supply height of 2278.5mm. 【Specifications (partial)】 ■ Clamping force: 1961kN (200 tons) ■ Daylight: 600mm ■ Clamping stroke: 400mm ■ Heating plate size: 600mm × 600mm ■ Heating plate heater (Metacon interchangeable) - Upper heating plate (upper mold) and lower heating plate (lower mold): 1.2kW × 6 units *For more details, please refer to the related links or feel free to contact us.

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The "Rotary Rubber Injection Molding Machine" produces the ideal production process. It contributes to small-scale mass production and quality control per product. It allows for large-scale production and easy automation with upstream and downstream equipment (such as adhesive processing machines, trimming machines, and appearance inspection systems). 【Features】 ■ Capable of producing the ideal production process ■ Capable of mass production ■ Easy automation with upstream and downstream equipment (such as adhesive processing machines, trimming machines, and appearance inspection systems) *For more details, please refer to the related links or feel free to contact us.

• others

The "Large Rubber Injection Molding Machine" is a product that can accommodate up to 2500T. The injection volume ranges from 6500 to 25000 cm3. It has received immense trust from tire manufacturers. Please feel free to contact us when you need assistance. 【Specifications】 ■ Clamping Force: 800 to 2500 tons ■ Injection Volume: 6500 to 25000 cm3 *For more details, please refer to the related links or feel free to contact us.

• others

The "Horizontal Rubber Injection Molding Machine" is a product suitable for unmanned production. We offer a wide range of models from 40T to 150T. With a clamping force of "63 tons," the injection volume is 630cm3, and for "100 tons," it is 1000cm3. 【Specifications (partial)】 <Clamping force 63 tons> ■ Daylight: 550mm ■ Clamping stroke: 400mm ■ Hot plate size: Width 400mm × Depth 400mm ■ Ejector force: 8.8 tons *For more details, please refer to the related links or feel free to contact us.

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This product is a new type of vacuum rubber injection molding machine brought to you by Sanyu Industry, utilizing the technology developed over many years in rubber injection molding machines. ■ Four Amazing Features 1. A new check valve allows for smoother rubber flow, reducing charge time by 20% and achieving stable quality. 2. A new plunger reduces rubber leakage by 20% compared to conventional machines. 3. By enhancing functionality while lowering equipment height, we have improved ease of operation. 4. Standard equipment of an inverter motor and the use of heat-reflective paint achieve energy savings, saving approximately 282,000 yen/year (according to our calculations) on electricity costs. *There are many other features included, so please feel free to contact us if you are interested.

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The "STI-4.0-400VJ" is a rubber injection molding machine that adopts the dive block method. The rubber supply height is 2015mm, and the working height achieves an astonishing 860mm. The machine size is 1700mm in width, 3982mm in depth, and 4795mm in height, with an injection pressure of 156.9MPa. 【Specifications (partial)】 ■ Clamping force: 4000kN (408 tons) ■ Daylight: 1000mm ■ Clamping stroke: 830mm ■ Heating plate size: 630mm × 800mm *For more details, please refer to the related links or feel free to contact us.

• others

The "STI-1.6-250VJ" is a rubber injection molding machine with a clamping force of 2452 kN (250 tons). It features an internal ejector for high cycle operation, and the daylight is 600 mm. Additionally, the ejectors (upper and lower) have a force of 49 kN (5 tons), and the injection volume is 1600 cm³. 【Specifications (partial)】 ■ Clamping force: 2452 kN (250 tons) ■ Daylight: 600 mm ■ Clamping stroke: 500 mm ■ Heat plate size: 650 mm × 650 mm *For more details, please refer to the related links or feel free to contact us.

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The "STI-1.6-200VJ II" is a new standard model rubber injection molding machine that balances functionality and low cost. It is equipped with AI injection control. The platen size is 600mm x 600mm. Additionally, the clamping force is 1961kN (200 tons) and the clamping stroke is 400mm. 【Specifications (partial)】 ■ Clamping force: 1961kN (200 tons) ■ Daylight: 600mm ■ Clamping stroke: 400mm ■ Platen size: 600mm x 600mm *For more details, please refer to the PDF document or feel free to contact us.

• others

The "STI-1.0-100VJ II" is a new rubber injection molding machine equipped with AI injection control. The clamping force is 981 kN (100 tons), and the daylight is 550 mm. Additionally, the machine dimensions are 1000 mm in width, 2400 mm in depth, and 3493 mm in height, with a rubber supply height of 1565 mm. 【Specifications (partial)】 ■ Clamping force: 981 kN (100 tons) ■ Daylight: 550 mm ■ Clamping stroke: 400 mm ■ Heating plate size: 500 mm × 500 mm *For more details, please refer to the PDF document or feel free to contact us.

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The "Cute Power SGDS Series" is a small self-generating power generator that uses gas as fuel, allowing for stable fuel supply. It has low running costs, can operate continuously, and installation costs can also be reduced. Unlike AC generators that operate at a constant rotational speed, it adjusts the rotational speed according to the increase or decrease in load current, significantly improving fuel efficiency. By adopting domestically produced gas engines and highly reliable components, this product achieves a long lifespan. 【Features】 ■ DC generator using gas as fuel ■ Simple system configuration ■ Space-saving and lightweight structure ■ Low vibration and low noise design ■ Low displacement ■ Capable of continuous operation *For more details, please refer to the PDF document or feel free to contact us.

• Power generation equipment

In recent years, various companies have been working on BCP measures. In Japan, where natural disasters such as earthquakes and heavy rains are frequent, it is uncertain when unexpected power outages or factory shutdowns may occur. The "Cute Power Series" is an all-in-one emergency generator that includes all the necessary equipment for power outage measures, such as automatic start panels and power transfer switches, all packaged together. It has passed seismic tests equivalent to the Great East Japan Earthquake (shindo 7 level), making it less likely for the generator itself to fail due to earthquakes. Some products in the series can operate continuously for up to 72 hours, making them suitable for BCP measures. Currently, we are offering basic materials on BCP measures. 【Features】 ■ Compact design with a large-capacity fuel tank ■ Salt damage specifications with electrostatic painting ■ Quiet low-noise model ■ All-in-one structure ■ Automatic maintenance operation for peace of mind ■ Passed seismic tests equivalent to the Great East Japan Earthquake *For more details, please refer to the PDF materials or feel free to contact us.

• Power generation equipment

The "Cute Power SEGS Series" is a compact generator with an "all-in-one structure" that includes all necessary equipment for power outage measures, such as an automatic start panel and power switchgear, all packaged together. It is designed to withstand salt damage, making it suitable for installation in salt-affected areas due to its electrostatic painting. It has passed seismic tests equivalent to the scale of the Great East Japan Earthquake (Shindo 7), making it less likely for the main power generation unit to fail due to earthquakes. Some products in the series can operate continuously for up to 72 hours, and we can guide you to the generator that best meets your needs. Currently, we are offering foundational materials for BCP measures. 【Features】 ■ Compact design with a large-capacity fuel tank ■ Salt damage specification with electrostatic painting ■ Quiet low-noise model ■ All-in-one structure ■ Automatic maintenance operation for peace of mind ■ Passed seismic tests equivalent to the Great East Japan Earthquake *For more details, please refer to the PDF materials or feel free to contact us.

• Power generation equipment

This catalog features our "Cute Power Series," which complies with fire safety regulations. We introduce a rich lineup, starting with the "SQP Series," which can be installed in salt damage areas due to its salt damage specifications with electrostatic painting, as well as the "SQPF Series" for generators with a voltage of 400V and single-phase three-wire systems, and the "SCF Series," which has minimal voltage fluctuations. Detailed information on the characteristics and specifications of each product is also included. We encourage you to read it. [Contents (excerpt)] ■ Features ■ Standard Specifications ■ Explanation of Model Types ■ Specifications by Model ■ Dimensions, Weight, and Appearance Specifications Table *For more details, please refer to the PDF document or feel free to contact us.

• Power generation equipment

The "Ultra Low Noise Power Generation Device 50dB Specification (Model: SEGS1100SP-K)" is a product that has achieved excellent soundproofing performance based on our long-standing experience in soundproofing technology. Thanks to its lightweight and compact design, on-site assembly and installation work can be easily carried out. It operates at a low noise level of 50dB at a distance of 1 meter from the equipment body. It has also been introduced at a certain broadcasting station's transmission facility, so please feel free to consult us when needed. 【Features】 ■ Excellent soundproofing performance ■ Lightweight and compact design ■ Easy on-site assembly and installation ■ Power restoration within 10 seconds from a power outage *For more details, please refer to the related links or feel free to contact us.

• Power generation equipment

The "Disaster Prevention Emergency Power Generation Device SQP Series" is a product that complies with laws and standards related to power generation equipment. It comes standard with a salt-resistant electrostatic coating, so no special processing is required for installation in salt-damaged areas. Additionally, it is equipped with a single-phase (100/110V) output terminal block with a capacity of up to 2KW as standard. Please feel free to consult us when you need assistance. 【Features】 ■ Compliant with the Fire Service Act ■ Standard salt-resistant coating ■ 30% cost advantage ■ Standard equipped with HSE type battery ■ Standard single-phase output *For more details, please refer to the related links or feel free to contact us.

• Power generation equipment

The second-generation AI was limited in its applications because it required support from engineers, but the third-generation AI has become a high-performance AI that can be used without engineer support and is spreading across various fields. "RisingStar-AI compact" is an AI image inspection device equipped with the new third-generation AI. Thanks to AI that is close to human perception, it enables automation by replacing visual inspections and is suitable for simple inspections and error-proofing measures. 【Features】 ■ Achieves full-scale AI inspection at one-third of the market price ■ Equipped with third-generation AI ■ Enables automation by replacing visual inspections with AI close to human perception ■ Well-suited for simple inspections and error-proofing measures ■ Sold not only in the automotive industry but also in the food and daily goods industries *For more details, please refer to the PDF document or feel free to contact us.

• Measurement and Inspection

The "Cute Power SGDS0100" is a gas DC generator designed for self-consumption of solar power generation systems and BCP supplementation. As a DC generator, it can be directly connected to a PV PCS, making system configuration simple. It features a space-saving, lightweight structure, low vibration, and low noise design, with minimal displacement and fewer installation constraints. Unlike AC generators that operate at a constant rotational speed, this generator adjusts its rotational speed according to the increase or decrease in load current, allowing for significant improvements in fuel efficiency. 【Features】 - Uses gas as fuel, enabling stable fuel supply - Can be directly connected to PV PCS, simplifying system configuration - Space-saving, lightweight structure with low vibration and low noise design - Low running costs, capable of continuous operation, and minimal installation costs - Long lifespan due to the use of domestically produced gas engines and highly reliable components *For more details, please refer to the PDF materials or feel free to contact us.

• Other power generation

Sanyou Industrial Co., Ltd. has prioritized "integrated machinery and electronics" as its foremost challenge since its establishment. In a wide range of fields such as rubber injection molding machines, factory automation, environmental conservation equipment, energy business, and aerospace equipment industry, we have consistently introduced advanced technologies and cutting-edge equipment, leading innovation and offering high-performance products to the market, earning a reputation for our high technical capabilities. Furthermore, we are committed to thoroughly enhancing productivity and reducing costs, striving to create products and a company that further satisfy our customers with the full force of the entire organization. [Business Overview] [Molding Machine Business] - Manufacturing and sales of STI rubber injection molding machines and automation and rubber-related machinery - Leading the field of rubber molding machine technology with flexible development capabilities - Achieving both product quality and production rationalization with unique Sanyou technology - Producing essential rubber products not only for vehicles but also for various other products - STI rubber injection molding machines pursuing reliability, stability, and productivity For more details, please contact us or download the catalog.

• Processing Technology

The small power generation device "Cute Power Series" has obtained the "Recommended Disaster Prevention Products" certification from the General Incorporated Association for Disaster Prevention and Safety. The General Incorporated Association for Disaster Prevention and Safety is an organization that is part of the Cabinet Office's Disaster Prevention Division and the Disaster Prevention Promotion Council. Its mission is to prevent accidents and disasters, and it engages in various measures related to disaster safety aimed at "protecting precious lives from disasters," while promoting disaster awareness based on the principles of "self-help, mutual aid, and public assistance." In the 12th "Recommended Disaster Prevention Products" review conducted by this association, the "Cute Power Series SEGS model (diesel generator) and SGGS model (LP gas generator)" were certified as recommended products based on evaluation criteria for necessity, safety, usability, earthquake resistance, and functionality during disasters, following a rigorous review process.

• Prime movers, torque converters, hydraulic equipment, generators

The "Cute Power SEGS 115" is a compact emergency power generator equipped with an inverter, classified as one of the smallest in the industry. It features a structure that is less likely to fail due to earthquakes, and there is no need to submit installation notifications to government offices, safety regulations notifications, or appoint a chief engineer. It comes standard with salt-resistant electrostatic painting. Designed for ultra-low noise operation at below 75dB, it is safe for continuous operation in residential areas and at night, and it is equipped with an automatic start device and a power switch as standard. Currently, we are offering foundational materials for BCP measures. [Features] - Equipped with a 20L tank, allowing for continuous operation for up to 1 day (25 hours) - Space-saving design - Earthquake-resistant - Easy to handle - Salt-resistant coating *For more details, please refer to the PDF materials or feel free to contact us.

• Other power generation

Reduce the noise inside and outside your factory, while allowing a refreshing breeze to flow in and out. "Touryanse" is a revolutionary factory window that significantly contributes to improving the noise and ventilation environment inside the factory, while reducing air conditioning costs during the summer. For example, when you feel "it's hot, but I don't want to waste electricity on the air conditioning" or "I want to open the window and let in some air, but I'm concerned about the noise," our product is recommended as it allows air to pass through while blocking almost all sound. 【Features】 - It is expected that the noise environment outside the factory will be equivalent to that when the window is closed. - It ensures ventilation, allowing for natural air exchange within the factory. - Its insulation properties help reduce indoor temperature rise in the summer and, when used in conjunction with windows in the winter, prevent warmth from escaping outside. *For more details, please refer to the PDF document or feel free to contact us.

• Privacy louvers and louver shutters