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日本継手 東京営業部

addressTokyo/Taito-ku/3rd Floor, JFE Kuramae Building, 2-17-4 Kuramae,
phone03-5823-1651
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last updated:Oct 16, 2023
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Spheroidal graphite cast iron (FCD) thin-walled lightweight, no heat treatment, high strength.

We will achieve weight reduction by doubling the strength from the conventional FCD450-500!

Our company can manufacture everything from general strength to high-strength cast iron in a cast state, and we propose lightweight and thin-walled solutions using ductile cast iron (FCD). Ductile cast iron in a cast state (without heat treatment) allows for stable and large-scale production of FCD800 and FCD900. We achieve stable and cost-effective FCD800 and 900 through our unique chemical composition and know-how. If you are facing issues with cast iron, please feel free to contact us. 【Mechanical Properties of H-FCD1000】 ■ Tensile Strength: Over 1000 MPa ■ Elongation: Over 2% ■ 0.2% Yield Strength: Over 720 MPa ■ Hardness (HBW): 320 to 390 *For more details, please refer to the PDF document or feel free to contact us.

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Spheroidal graphite cast iron FCD1000 FCD1200

Contributing to your VE and VA! We can provide consistent support not only with materials but also with heat treatment.

Our company is capable of producing a wide range of spheroidal graphite cast iron (FCD) with a product weight of up to approximately 80 kg. We manufacture a variety of materials including FCD450, FCD700, FCD800, FCD900, FCD1000, and FCAD1200, among others. We can provide consistent support not only for the materials but also for heat treatment. We contribute to our customers' VE and VA. Please feel free to contact us regarding spheroidal graphite cast iron (FCD). 【Features】 ■ Capable of producing a wide range of spheroidal graphite cast iron (FCD) with a product weight of up to approximately 80 kg ■ Manufacturing a variety of materials ■ Consistent support available for both materials and heat treatment ■ Contributing to our customers' VE and VA *For more details, please refer to the PDF document or feel free to contact us.

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FCD cast iron manufacturer casting

We can manufacture from approximately 1kg to 80kg! Contributing to improving our customers' procurement efficiency and reducing costs.

Our company is a foundry (cast iron and casting) manufacturer with a history of 85 years. We possess a wealth of know-how supported by a robust technical system, and we can handle everything from materials to processing and surface treatment in a comprehensive manner. In accordance with our customers' requests, we utilize a wide network of partner companies and group companies centered around our own factory to provide suitable products. Please feel free to contact us regarding surface treatments and processing other than materials. 【Features】 ■ Product weight: Capable of manufacturing from approximately 1kg to 80kg ■ Utilizing a wide network to provide suitable products ■ Possessing various know-how supported by a robust technical system ■ Capable of handling everything from materials to processing and surface treatment in a comprehensive manner ■ Contributing to the improvement of our customers' procurement efficiency and cost reduction *For more details, please refer to the PDF document or feel free to contact us.

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Ductile cast iron processing heat treatment

We have a proven track record in automotive parts, industrial machinery parts, railway parts, exterior parts, and more!

Our company offers comprehensive heat treatment services, including annealing, hardening, tempering, austempering (ADI), and nitriding. We can also handle precision machining at our own facilities and partner factories. With the introduction of 3D printing, we have established a prototyping system that allows for quick, cost-effective, and small-lot orders. If you have any issues with cast iron, please feel free to contact us. 【Features】 ■ Areas of expertise: automotive parts, industrial machinery parts, railway components, exterior parts, etc. ■ Machining - Precision machining available at our own facilities and partner factories - Comprehensive heat treatment services ■ Surface treatment: plating, electrodeposition coating, powder coating, etc. *For more details, please refer to the PDF document or feel free to contact us.

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Spheroidal graphite cast iron (FCD) cost reduction forged alternative special materials

Ideal as an alternative material for forged products! It features high-strength spheroidal graphite cast iron, with outstanding fatigue strength in the black skin area.

How about reducing costs by switching from existing forged products to our special material spheroidal graphite cast iron (FCD)? The "H-FCD Series" offers greater design flexibility compared to forged products, allowing for reduced processing time and total cost. The special material enhances strength without the need for heat treatment, eliminating distortion and the need for grinding. Please feel free to contact us. 【Reasons to Choose the H-FCD Series】 ■ Suitable as an alternative material to forged products ■ Greater design flexibility and reduced processing time compared to forged products, enabling total cost reduction ■ Special material enhances strength without heat treatment, eliminating distortion and the need for grinding *For more details, please refer to the PDF document or feel free to contact us.

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Casting, prototyping, mass production, processing, heat treatment (quenching, tempering, annealing, ADI, nitriding)

Satisfies the strength of FCD800 in cast state! We will solve your company's problems with various advantages.

Our company provides consistent support from the initial stages to the final processes across a wide range of grades, including the conventional FCD450 and extending to FCD1200. Additionally, leveraging our casting know-how, we have developed the new technology H-FCD to meet the needs of various fields, solving your concerns with a variety of benefits. Please feel free to contact us regarding anything from casting products to processing, heat treatment, surface treatment, and more. 【Benefits of H-FCD】 - Satisfies the strength of FCD800 in as-cast condition (cost advantage) - Capable of forming complex shapes in one go (cost advantage) - Allows for the formation of complex structures compared to forging (high strength and lightweight) - Enables extremely small drilling and other processing (excellent machinability) - Further increases in strength are possible through heat treatment (high strength) *For more details, please refer to the PDF materials or feel free to contact us.

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Gear, toothed wheel, sprocket, cast iron FCD

Why not use our unalloyed spheroidal graphite cast iron for sprockets and gears?

Our company has the technology to manufacture FCD800 and FCD900 using as-cast (without heat treatment) methods. We propose materials and shapes that can lead to various VE and VA suggestions, such as material switching from steel (forged products). Since manufacturing is possible in as-cast form, there are no concerns about distortion or expansion due to heat treatment. Please feel free to consult us regarding as-cast high-strength cast iron. 【Features】 ■ Satisfies the strength of FCD800 in as-cast condition (cost advantage) ■ Complex shapes can be formed in one go (cost advantage) ■ Capable of forming complex structures compared to forging (high strength and weight reduction) ■ Capable of extremely small hole processing (excellent machinability) ■ Further strengthening is possible through quenching treatment (thin and lightweight) *For more details, please refer to the PDF materials or feel free to contact us.

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Caliper brake lightweight cast iron (FCD)

With cutting-edge equipment and excellent technical skills, we can provide consistent support from shape design to prototyping and mass production!

Our company has the technology to manufacture FCD800 and FCD900 using as-cast (without heat treatment) processes. Since we can manufacture using as-cast methods, we contribute to total cost reduction through lightweighting, shortened delivery times, and improved machinability for complex-shaped parts such as brake components. Please feel free to consult us regarding as-cast (high-strength cast iron). 【Features】 ■ Established technology to produce high-strength cast iron without adding rare metals ■ Utilizes the excellent properties of ductile cast iron, improving machinability without heat treatment ■ Proposes materials and shapes that lead to various VE and VA suggestions, such as material switching from steel ■ Contributes to total cost reduction through lightweighting, shortened delivery times, and improved machinability ■ Introduction of 3D printing allows for small-lot, short-delivery prototype production *For more details, please refer to the PDF document or feel free to contact us.

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Caliper brake high-strength cast iron (FCD) as-cast (unmachined)

Manufacturing is possible with casting! Contributes to total cost reduction through weight reduction, shortened delivery times, and improved workability.

Our company has the technology to manufacture FCD800 and FCD900 as cast (as-cast) without heat treatment. We have established a technology to produce high-strength cast iron (FCD800, 900) without adding rare metals. By utilizing the excellent properties of ductile cast iron (spheroidal graphite cast iron), we propose materials and shapes that lead to various VE and VA suggestions, such as no heat treatment, improved machinability, and material switching from steel (forged products). 【Features】 - Established technology to produce high-strength cast iron without adding rare metals - Utilizes the excellent properties of ductile cast iron, enabling no heat treatment and improved machinability - Proposes materials and shapes that connect to various VE and VA suggestions, including material switching from steel - Contributes to total cost reduction through weight reduction, shorter delivery times, and improved machinability - Introduction of 3D printers allows for small-lot, short-term prototyping *For more details, please refer to the PDF document or feel free to contact us.

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FCD1200 QT Gear

This cast iron can also be processed with threading and small hole tapping even at high hardness around HB430!

The "FCD1200 QT Gear" is manufactured by adding heat treatment (QT) to FCD800. It has high strength, with outstanding fatigue strength in the black skin area. It excels in wear resistance and achieves excellent surface roughness in the cutting process. While austempered ductile iron (ADI) with a hardness of HB320 is already difficult to machine, this cast iron can be processed even at high hardness around HB430, allowing for gear cutting and small hole tapping. 【Features】 - High strength with outstanding fatigue strength in the black skin area - High yield ratio of 90% (yield strength = over 1080 MPa) - No grinding process required (no heat treatment after cutting) - Excellent wear resistance - Superior damping ability (reduced operating noise compared to steel) *For more details, please refer to the PDF document or feel free to contact us.

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Casting (As-Cast) Foundry Ductile Cast Iron (FCD)

In the case of wear patterns, if the hardness is the same, it exhibits far superior wear resistance compared to steel!

Our company is capable of stable mass production (casting) of high-strength ductile cast iron through a special casting technique known as as-cast. Cast iron is said to have superior wear resistance compared to steel, which is due to the graphite contained in the cast iron acting as a lubricant. In cases where this graphite functions positively in terms of wear patterns, it exhibits far superior wear resistance than steel when hardness is the same. Please feel free to contact us regarding ductile cast iron (FCD). 【Features】 ■ High strength with outstanding fatigue strength in the black skin area ■ Suppresses water brittleness ■ Excellent thermal conductivity and heat treatment properties ■ Superior damping ability (reduces operating noise compared to steel) ■ Grinding process is unnecessary (no heat treatment after cutting) *For more details, please refer to the PDF document or feel free to contact us.

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Cost reduction by eliminating post-processing: Introduction of JFE's special high-strength cast iron fittings.

Contributes to weight reduction, shortened delivery times, and reduced processing costs with special cast iron that does not require heat treatment.

In the case of spheroidal graphite cast iron materials equivalent to FCD800 and FCD900, it is generally common to apply heat treatment to FCD450 material for quality stabilization and finish it to FCD800 and FCD900. Our H-FCD has achieved stable mass production of FCD800 and FCD900 without heat treatment through unique chemical composition management and manufacturing know-how.

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JFE Polybutene Pipe Comprehensive Catalog

Features of easy-to-install and economical polybutene pipes, along with various dimensions, are included!

This catalog features "polybutene pipes" handled by JFE fittings. In addition to expanding demand for water supply piping materials, performance evaluations have been conducted in accordance with Fire Prevention Notification No. 33, and they are also applicable for sprinkler piping in fire protection systems. Other products such as "H-type fittings" and "J One Quick 2" are also introduced. [Contents] ■ Polybutene pipes ■ H-type fittings ■ E-type fittings ■ J One Quick 2 (JOQ2) ■ Accessory materials ■ Piping design ■ Prohibited items and precautions *For more details, please refer to the PDF document or feel free to contact us.

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Gas piping fittings piping system catalog

A wide variety of gas piping fittings, such as pipe nipples and RS unions, are featured!

This catalog features "gas piping fittings" handled by JFE. It introduces piping models for reinforced concrete and steel frame houses, as well as piping models for single-family homes and flexible piping construction method models. Please make use of it. 【Contents (excerpt)】 ■ Piping models for reinforced concrete and steel frame houses ■ Piping models for single-family homes ■ Gas piping fittings ■ Flexible piping construction method models ■ Materials for flexible piping ■ Variety and dimension table *For more details, please refer to the PDF document or feel free to contact us.

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Pipe Nipple General Catalog

A wide range of products to meet various customer needs is available!

This catalog features the threaded steel pipe fittings "Pipe Nipples" handled by JFE. With a rich lineup, they are suitable for various fluids such as water, hot water, gas, and chemicals. Thanks to excellent processing technology, precise construction is possible. 【Featured Products (Excerpt)】 ■ Threaded steel pipe fittings ■ Resin-coated pipe fittings (threaded steel pipe fittings) ■ Rigid PVC lined steel pipes for water supply ■ Polyethylene powder lined steel pipes for water supply ■ Rigid PVC lined steel pipes for water supply, both inside and outside *For more details, please refer to the PDF document or feel free to contact us.

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Prefabricated piping system

We have developed a system that incorporates grooved joints to reduce on-site welding to almost zero!

The "Prefabricated Piping System" allows for easy and rapid assembly of piping components in the order specified in the piping construction drawings. Furthermore, it contributes significantly to labor-saving in piping work and shortening of construction periods, responding to the demands of the times, especially in building construction projects. 【Metal Pipe Prefabrication】 <Advantages of Prefabricated Piping> ■ Shortens construction periods with timely delivery according to construction process management ■ Reduces on-site processing, addressing labor shortages in the construction industry ■ Ensures uniformity and improvement in construction quality ■ Reduces material waste and labor costs, leading to cost savings ■ Improves the work environment and ensures safety by decreasing transportation work, noise, and waste generation *For more details, please refer to the PDF materials or feel free to contact us.

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K-PLV joint

Achieving unified anti-corrosion piping! Threaded anti-corrosion fittings developed for fire protection pipes.

This product is a threaded external corrosion-resistant joint for fire extinguishing pipes. A unified corrosion protection system can be established for areas with challenges such as bends, branches, and steps, which were difficult to address with conventional corrosion-resistant tape wrapping. The joint used is a zinc-coated ductile cast iron pipe joint with the Yubiwa mark. 【Features】 ■ The outer surface of the joint is coated with polyvinyl chloride resin, allowing for excellent corrosion-resistant piping when joined with externally coated steel pipes for fire protection. ■ By using a specially shaped sleeve and rubber ring (caulking tape is also acceptable), the joint between the pipe and the threaded connection is shielded from external corrosive environments. ■ Excellent corrosion resistance is achieved. *For more details, please refer to the PDF materials or feel free to contact us.

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High-strength spheroidal graphite cast iron "H-FCD(R)800"

A material that has a strong character while achieving flexible development!

The "H-FCD(R)800" is a cast high-strength ductile cast iron that can be used for transmission structural components such as shift forks and gears for railway vehicles. Compared to regular castings, it has less fatigue strength reduction in the black skin area, and it offers better machinability compared to heat-treated FCD800 material. Please feel free to contact us if you have any inquiries. 【Features】 ■ Stable mass production is possible without heat treatment ■ The spherical graphite is closer to a true circle compared to other materials ■ Improvement and refinement of the area ratio of the base structure, pearlite, enhances mechanical properties *For more details, please download the PDF or contact us.

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