ベステラ List of Products and Services

Rapid decision-making leads to the swift implementation of measures and maintenance by utilizing immediate measurement results. This enhances the flexibility and responsiveness of the business, increasing its competitiveness in the market. Companies can adapt to changing market environments and develop strategies that stay one step ahead.

• Analysis and prediction system

Reducing the burden on workers signifies a significant advancement in the management of safety and health. This service minimizes the risks to workers by eliminating the need for dangerous work at heights and complex, time-consuming measurement tasks. It ensures the safety of workers, promotes improvements in the work environment, and contributes to compliance with health and safety regulations for companies. Businesses can also enjoy indirect economic benefits, such as reducing the risk of workplace accidents and lowering insurance costs. *For more details, please refer to the PDF document or feel free to contact us.*

• Analysis and prediction system

The benefits of cost reduction are significant. An efficient maintenance plan based on highly accurate measurement data reduces the economic burden in the long term. In this way, not only does it reduce direct repair and replacement costs, but it also cuts related peripheral costs, greatly enhancing the economic benefits for client companies. *For more details, please refer to the PDF document or feel free to contact us.*

• Analysis and prediction system

Reducing accident rates effectively lowers the risk of accidents and failures of machines and equipment through continuous and precise monitoring and analysis. This leads to improvements in safety statistics over the long term and enhances the overall safety of the workplace. In this way, continuous measurement of overhead cranes significantly reduces the risks of accidents and failures, creating a safe working environment. This is an effective method for ensuring worker safety and reducing the long-term operational costs of the organization. *For more details, please refer to the PDF document or feel free to contact us.*

• Analysis and prediction system

Strengthening quality management is a crucial element for improving the quality of products and services. The high-precision measurement capabilities provided by "Shin-Rail" enable the measurement of rail distortions, dimensional analysis of rail joints, and condition checks of the rails. This significantly enhances the quality management process, improving product reliability and customer satisfaction. Strengthening quality management not only increases product reliability but also reinforces a company's market competitiveness, serving as an important factor for sustainable business growth. *For more details, please refer to the PDF document or feel free to contact us.*

• Analysis and prediction system

The improvement of safety primarily lies in significantly reducing the safety risks for workers by eliminating the need for measurements and inspection work at heights. This fundamentally enhances the quality of safety management within business processes. It contributes not only to direct risk reduction but also to the improvement of the overall safety culture in the work environment and the enhancement of sustainable working conditions. These improvements lead to increased productivity across the organization and result in long-term economic benefits.

• Analysis and prediction system

The optimization of maintenance through the "Diagnostic Rail Measurement Service" is a process that utilizes highly accurate data, allowing customers to efficiently plan and execute maintenance for cranes and rail systems. This significantly reduces the occurrence of unexpected failures and unplanned downtime, leading to expected reductions in overall operational costs and improvements in efficiency. Maintenance optimization is not just about repairing failures; it is a strategic approach that enables customers to maximize the efficiency and lifespan of their equipment. This results in improved safety, cost reductions, and enhanced production efficiency, enabling competitive business operations. *For more details, please refer to the PDF document or feel free to contact us.*

• Analysis and prediction system

【Automation and Digitalization of Operations】 "Shin Rail" fundamentally transforms measurement tasks, significantly improving efficiency and accuracy. This technology automates the measurement process, which traditionally relied on manual work, enabling digital data collection and analysis. With automation and digitalization, critical data is provided quickly, allowing for immediate decision-making. This enhances business agility and enables rapid responses to market fluctuations. As a result, the implementation of "Shin Rail Measurement Services" contributes to streamlining business processes and reducing overall operational costs. Furthermore, with advancements in technology, automation and digitalization become key for companies to maintain competitiveness and adapt to technological innovations. *For more details, please refer to the PDF document or feel free to contact us.*

• Analysis and prediction system

The "Diagnostic Rail" service uses high-resolution cameras to visually assess the condition of crane rails. This process allows for a detailed inspection of the rail's surface and structure, accurately identifying issues such as joints, deterioration, cracks, wear, and abrasions. 【Significance of Image Verification】 1. Visualization of Condition By visually detailing the physical condition of the rails, it reveals problems that cannot be understood through mere numerical data. 2. Early Detection It is possible to detect fine cracks and early signs of wear at an initial stage. This allows for addressing small issues before they develop into major problems. 3. Maintenance Planning Through regular image monitoring, necessary maintenance tasks can be planned systematically, avoiding inefficient emergency responses. *For more details, please refer to the PDF document or feel free to contact us.*

• Analysis and prediction system

Measuring the height difference between the left and right sides accurately identifies whether one rail is higher or lower than the other. This allows for verification that the rails are installed according to design and that there are no potential deformations or subsidence over time. **Effects of Height Difference** 1. **Crane Balance** If the heights of the rails are not equal, the crane becomes unbalanced, leading to an unequal distribution of the load. This can result in excessive stress on the mechanical components of the crane and, in the worst case, the risk of derailment. 2. **Safety of Load Movement** A height difference in the rails can create safety issues when transporting loads with the crane. This risk becomes even more significant when handling heavy loads or hazardous materials. 3. **Rail Wear** Uneven rails can cause excessive wear in specific areas, potentially leading to increased maintenance costs and crane failures. *For more details, please refer to the PDF document or feel free to contact us.*

• Analysis and prediction system

Measuring the gradient involves precisely evaluating the changes in gradient along the rail. This measurement aims for uniformity in the crane's track and is conducted to support the stable operation of the crane. **Importance of Gradient Measurement** 1. **Stability of Operation** For a crane to operate stably on the rails, it is ideal for the gradient of the rails to be uniform. An uneven gradient can cause the crane to tilt or the load to shift, potentially hindering safe operation. 2. **Reduction of Mechanical Stress** By aiming for a uniform gradient and maintaining it within specified limits, structural stress on the crane can be minimized, leading to reduced maintenance costs. 3. **High-Precision Measurement** With high-precision measurements of the "diagnostic rail," the gradient of the rail can be accurately identified, allowing for the early detection of potential issues related to crane operation. *For more details, please refer to the PDF document or feel free to contact us.*

• Analysis and prediction system

**Why is the analysis of undulations important?** It is possible to accurately capture the minute undulations that occur on crane rails. Undulations indicate that the straightness of the rails is not being maintained, which can lead to a lack of smooth movement for the crane and directly affect its stability. 1. **Stable operation of the crane** When the crane moves along the rails, undulations can destabilize the contact between the crane's wheels and the rails, potentially causing vibrations and shocks. This can make it difficult to ensure safety during the transportation of loads and precise positioning. 2. **Load on machinery** Undulations on the rails can impose extra stress on the crane's wheels and drive system, leading to premature wear and potential failures. 3. **Identification of long-term issues** Regular analysis of undulations allows for tracking the deformation trends of the rails, enabling early detection of potential problems and timely corrections or replacements. *For more details, please refer to the PDF document or feel free to contact us.*

• Analysis and prediction system

Measuring the span between the left and right is an important process to ensure that the width of the crane rails is maintained accurately. The spacing of the crane rails is essential for the safe and efficient operation of the crane. In the design of buildings and factories, this span is planned precisely so that the crane can safely move the designed load. By ensuring the exact width in between, we achieve the safety and efficiency that customers demand. This extends the lifespan of the crane system, reduces operating costs, and ultimately supports the sustainability of the business. *For more details, please refer to the PDF document or feel free to contact us.*

• Analysis and prediction system

The "Shin Rail" is a self-driving robot that enables automatic measurement of ceiling crane rails. Traditionally, measurements of crane rails were performed by workers climbing to high places and conducting visual inspections or manual work. Now, these measurements can be carried out more efficiently and accurately through remote operation. This robot combines surveying equipment and camera imaging to automatically measure the shape, slope, and dimensions of the rails, obtaining detailed data. Furthermore, it can transmit measurement results in real-time via Wi-Fi, which is expected to improve work efficiency. The introduction of this technology is progressing mainly in power plants and steel mills, with enhanced safety and reduced work time being significant benefits. Additionally, its compact size allows it to operate in confined work environments. 【High-Precision Data】 - Precise measurement of spans - Detailed analysis of undulations - Measurement of slopes - Verification of height differences on both sides - Image verification data 【Impact on Operations】 - Automation and digitization - Optimization of maintenance - Improved safety - Strengthened quality control 【Maximized Effects】 - Reduction of accident rates - Improvement in cost efficiency - Reduction of worker burden - Rapid decision-making

• Analysis and prediction system

Our company conducts demolition work using patented methods that cater to a wide range of industries and plant types, including steelmaking, power generation, gas, and petrochemicals. We dismantle various ultra-large facilities in steel mills, from blast furnaces over 100 meters tall to casting and rolling equipment, and have received numerous awards for our high level of technology and safety. 【Construction Examples】 ■ Blast Furnace Demolition Work ■ Square Steel Tower Chimney - Two-Axis Toppling Method ■ Reclaimer Demolition Work *For more details, please feel free to contact us.

• Dismantling and moving

"Apple☆Star" is a cutting robot that runs along walls using magnetic wheels. The parts that are cut like peeling an apple align neatly on the ground, following the natural energy of gravity while forming a spiral. Additionally, compared to manual cutting, safety is significantly improved. For the dismantling of large spherical gas holders, we recommend our patented "Apple Peeling Method," which achieves "faster, cheaper, and safer" results. 【Features】 ■ Adhesion force of over 600 kgf per wheel ■ Does not require running rails ■ Speed control available ■ Operates on three wheels, capable of turning in place ■ Stable continuous cutting *For more details, please refer to the PDF document or feel free to contact us.

• Dismantling and moving

In our 3D measurement business, we acquire point cloud data through 3D laser measurement for various applications, including plants, bridges, buildings, cultural properties, and earthquake or fire sites, and visualize it on a PC. Based on the acquired data, we can create models and drawings, allowing for verification of objects without the need to visit the site. This makes it easy to understand the current situation and can be used not only for demolition but also for engineering purposes such as renovations and simulations for replacements. 【Features】 ■ Layout simulation ■ Measurement of distortion, bending, and twisting ■ Before/After shape comparison ■ Walkthrough videos ■ 2D drawing creation *For more details, please refer to the PDF materials or feel free to contact us.

• Analysis and prediction system

We would like to introduce a case study involving measurements taken with a 3D laser scanner. To carry out reinforcement work on the columns of a steel mill building, we received a request from a client who wanted to analyze the gap dimensions between the columns and the ceiling trusses without stopping the operating overhead crane, in order to consider the installation of temporary scaffolding. By utilizing 3D laser measurements, we were able to conduct safe and accurate measurements and analyses without completely stopping the operating machinery, which helped confirm the current clearances and facilitated the installation of temporary scaffolding. 【Benefits】 ■ Safe and efficient acquisition of three-dimensional data ■ Can be used as evidence for explanations to clients ■ Simulation videos allow for shared understanding among relevant parties *For more details, please refer to the PDF document or feel free to contact us.

• Measurement and analysis equipment leasing and rental

We would like to introduce a case where we focused on 3D laser scanning the planned locations for safety fences throughout the entire factory and obtained point cloud data. The client's request was to safely and accurately grasp the current situation on a desktop, supporting the decision-making of the client and facilitating information sharing with construction stakeholders. By utilizing the point cloud data measured this time, it has become possible to share intuitive images that cannot be conveyed through work instructions or construction plans for the replacement and installation simulation of safety fences. 【Benefits】 ■ Ability to understand the situation of a vast area ■ Accurately grasping interfering parts in advance, reducing installation issues and rework ■ Sharing images among construction stakeholders *For more details, please refer to the PDF document or feel free to contact us.

• Measurement and analysis equipment leasing and rental

We would like to introduce a case where piping drawings were created, including site layout, support frames, and towers. Due to the lack of existing drawings for the maintenance and preservation of piping within a large plant, there was a request to create current piping drawings based on 3D laser measurement data. Using point cloud data obtained from 3D laser measurements of the piping within the large plant, we were able to create a 3D model and produce current piping drawings. 【Benefits】 ■ Floor plans, cross-sectional views, and isometric drawings can be created based on measurement data. ■ Drawings of the current state, which did not exist before, can be utilized by relevant parties. ■ Current 3D CAD data can be used for design considerations. *For more details, please refer to the PDF document or feel free to contact us.

• Measurement and analysis equipment leasing and rental

We would like to introduce a case where a high-altitude work vehicle was used to perform 3D laser measurements of a piping rack, one level at a time. The client requested to understand the connections on the piping rack, which is approximately 5 to 9 meters high, to facilitate the consideration of a new piping installation line. By using a 3D laser scanner to target high-altitude and densely packed piping, we were able to capture the entire current situation in point cloud data, allowing us to develop a detailed plan for the new piping installation. 【Benefits】 ■ Ability to grasp the entire current situation from a high altitude ■ Avoid unnecessary ascents and contact with piping, enhancing safety ■ Accurately identify interfering areas in advance *For more details, please refer to the PDF document or feel free to contact us.

• Measurement and analysis equipment leasing and rental

We would like to introduce a case of 3D laser measurement conducted on a building scheduled for demolition. Due to the partial demolition of this project, it was challenging to consider the demolition plan, and the existing drawings were outdated. Therefore, utilizing point cloud data to understand the current state of columns and ceiling components for the consideration of the demolition plan and the installation of protective walls was a key issue. By using point cloud data to obtain dimensions and quantities of columns and ceiling components on a desktop, it became possible to conduct considerations for the demolition plan and the installation of protective walls in a virtual environment. 【Case Overview】 ■ Issues - Understanding the current state of columns and ceiling components for the consideration of the demolition plan and the installation of protective walls. ■ Results - It became possible to conduct considerations for the demolition plan and the installation of protective walls in a virtual environment. - It became possible to utilize this data for volume calculations of landfill areas. *For more details, please refer to the PDF document or feel free to contact us.

• Measurement and analysis equipment leasing and rental

We would like to introduce a case of 3D laser measurement conducted on a building rooftop. We needed materials to plan the construction for the renovation of piping equipment and the replacement of the water tank on the building rooftop. By measuring with a 3D laser scanner on the building rooftop, we were able to confirm the arrangement of piping and steel materials on the desk. [Case Overview] ■Challenges - Materials were needed to plan the construction for the renovation of piping equipment and the replacement of the water tank on the building rooftop. ■Results - The arrangement of piping and steel materials could be confirmed on the desk. - It became possible to identify interference areas in advance. *For more details, please refer to the PDF document or feel free to contact us.

• Measurement and analysis equipment leasing and rental

We would like to introduce a case where 3D point cloud data of the safety measures target area within the factory was obtained using a 3D laser scanner. The client wished to utilize the acquired 3D point cloud data, which accurately represents the current situation through 3D laser measurement, for design considerations and installation construction simulations. By combining the 3D point cloud data of the safety measures target area within the factory with the 3D CAD data of the safety fence, it became possible to conduct design considerations and installation construction simulations on a desktop PC. 【Benefits】 ■ Understanding the current situation of a vast area ■ Reducing installation issues and rework ■ Accurately identifying interfering parts in advance *For more details, please refer to the PDF materials or feel free to contact us.

• Measurement and analysis equipment leasing and rental

We would like to introduce a case study of a proof-of-concept experiment for three-dimensional construction surveys conducted before the start of construction, in order to accommodate various purposes using 3D laser measurement. After creating terrain data using point cloud data obtained from 3D laser measurement, we integrated CAD data of buildings and facilities to utilize it for various applications. This demonstrates significant benefits throughout the entire lifecycle of urban planning, buildings, and facilities. 【Case Overview】 ■Implementation Details - Conducted a proof-of-concept experiment for three-dimensional construction surveys before the start of construction. ■Results - Demonstrated significant benefits throughout the entire lifecycle of urban planning, buildings, and facilities. *For more details, please refer to the PDF document or feel free to contact us.

• Measurement and analysis equipment leasing and rental

We would like to introduce a case where point cloud data, which is a digital representation of the current state, was obtained using a 3D laser scanner at the site planned for building construction, including power lines, utility poles, and other nearby structures. The client expressed a desire to utilize the point cloud data, which represents the current state, to consider design options and shorten the construction planning period without having to visit the site multiple times. In this instance, we successfully shortened the construction planning period by utilizing the point cloud data, which is the digital data of the current state of the building construction site obtained through 3D laser measurement. 【Case Overview】 ■Challenges - Desire to consider design options and shorten the construction planning period ■Results - It became possible to simulate the movement routes of heavy machinery, understand their operational range, and manage heavy machinery from a desktop PC. - A more efficient and safety-conscious construction plan was realized. *For more details, please refer to the PDF document or feel free to contact us.

• Measurement and analysis equipment leasing and rental

What I will explain this time is about 3D CAD modeling based on point cloud data. I believe that creating a 3D CAD model of an existing object is typically done from sketches or drawings on-site, but it is also possible to create it based on point clouds. Here, I will introduce the benefits and examples of 3D CAD modeling from point clouds. *For more detailed information, you can view it through the related links. For more details, please refer to the PDF materials or feel free to contact us.*

• Drawing, tracing, CAD

We have briefly introduced it on our website and blog articles, but this time we will explain what a "3D laser scanner" is, what it can do, and details about its mechanism and accuracy. It may be content that seems obvious now, but we will delve a little deeper than before. *You can view the detailed content of the blog through the related links. For more information, please refer to the PDF materials or feel free to contact us.*

• Scanner

In the previous installment, "Advantages of 3D Laser Measurement - Part 1," we discussed our company's 3D laser measurement services. We highlighted the benefits of 3D laser measurement, such as "the ability to conduct efficient current condition measurements in a short time" and "once measured, there is no need to revisit the site." In this "Part 2," we will delve deeper into the advantages introduced in "Part 1." *For more detailed content of the blog, please refer to the related links. For more information, please check the PDF materials or feel free to contact us.*

• Measurement and analysis equipment leasing and rental

In this blog, we explain the advantages of 3D laser measurement and the differences in data. In previous blogs, we discussed the characteristics and mechanisms of 3D laser scanners. This time, I would like to specifically explain the usefulness and benefits of 3D laser measurement in more detail. *You can view the detailed content of the blog through the related links. For more information, please refer to the PDF materials or feel free to contact us.*

• Measurement and analysis equipment leasing and rental

The "3D Laser Measurement" service we offer allows for the three-dimensional data capture of the current state without touching the measurement target by emitting a laser. When you hear the word "laser," what do you imagine? You might easily envision something like a laser pointer used in lectures or high-powered laser beams that appear in sci-fi movies. In this article, I will explain what a laser actually is and why it is used for measurement. *For more detailed information, you can view the related links. For further details, please refer to the PDF materials or feel free to contact us.*

• Measurement and analysis equipment leasing and rental

A 3D laser scanner obtains positional coordinates by emitting laser light and receiving the reflected laser light from objects, allowing for the measurement of three-dimensional shapes. One weakness of 3D laser scanners is related to the "reflected light" used to acquire data. Both "light" and "laser" can experience phenomena such as reflection and refraction. Even though it may seem high-tech, not everything can be measured as intended. Here, we will introduce some typical challenges that laser scanners face. *For more detailed information, please refer to the related links. For further details, please check the PDF materials or feel free to contact us.*

• Measurement and analysis equipment leasing and rental

In recent years, "point cloud data" has been gradually gaining popularity in the construction industry and plants. We often receive inquiries such as, "Why has it started to spread?" "Aren't photos prettier?" and "What can you even do with this?" It's true that it may be an unfamiliar term and difficult to visualize. Here, we will explain the questions related to "point cloud data." *For more detailed information, you can view the related links. For more details, please refer to the PDF materials or feel free to contact us.*

• Measurement and analysis equipment leasing and rental