萱野工業 List of Products and Services

We mainly provide contract manufacturing (ODM/OEM) of automotive LED lighting, as well as contract manufacturing (ODM/OEM) of yellow lights for semiconductor equipment (cutting light emission below 500nm) and LED lighting for refrigerated showcases. We deliver solutions to your company's "challenges." 【Examples of challenges】 ■ Unstable supply ■ No vendors that can handle small lots ■ Products that improve problematic areas are desired ■ Disclosure of reliability test details is requested 【Our proposals】 ■ We will design and develop products tailored to your needs ■ Please consult with us regarding quantities; small lot production is also possible ■ We will develop and design products that improve the problematic areas ■ Test data can be provided 【About the exhibited products】 ■ A compact product that combines a backlight and a back buzzer ■ LED module using ISELED (capable of mounting up to 4096 units with one MCU) ■ A module that combines LED products and software

• LED light source/module

We would like to introduce a case study where we achieved high-difficulty burr-free processing for a fluid control device manufacturer, solving their challenges. They were facing a tough position in price competition with overseas manufacturers due to the time and costs associated with deburring. We provided technical cooperation and explored burr-free processing methods. After several rounds of sample production, we established a processing method. 【Case Overview】 ■Challenges - Despite considering various processing methods, burrs were generated at internal intersections, requiring manual removal. - Time and costs were incurred due to deburring. - They were in a difficult position in price competition with overseas manufacturers. ■Results - Burr-free processing significantly reduced deburring time. - The reduction in deburring time allowed them to gain an advantage in cost competition against competitors. *For more details, please refer to the PDF document or feel free to contact us.

• others

We would like to introduce a case study where we developed LED lighting according to the specifications requested by our customers in the iron and aluminum manufacturing industry, solving their challenges. In the aluminum surface inspection area, using standard white LEDs made it difficult to see surface scratches due to the light washing them out, leading to the use of expensive sodium lamps. We selected LED chips with a color similar to the existing lighting (sodium lamps) and proposed a solution that would match the existing inspection environment. The power consumption is about one-fourth that of the sodium lamps. 【Case Overview】 ■Challenges - Using standard white LEDs made it difficult to see surface scratches due to the light washing them out. - Expensive sodium lamps were being used. ■Results - Power consumption is about one-fourth that of sodium lamps. - The color is similar to sodium lamps, making inspection easier. *For more details, please refer to the PDF document or feel free to contact us.

• Special lighting
• Other lighting fixtures
• Lighting Planning

We have established a burr-free processing technology (new method) for chemical-resistant valves while responding to the high precision requirements of difficult-to-process materials such as engineering plastics, super engineering plastics, and GF/CF high-content materials and molded products. In valve products for semiconductors and medical applications, burrs tend to occur at the junctions of holes, making them difficult to remove due to their occurrence in deep areas. However, through the development of cutting tools and optimization of processing conditions, we have established burr-free processing for the junctions of valve inner diameters. The content is designed to be easily referenced during consideration of implementation. Please feel free to download and take a look. [Contents] ■ Establishment of burr-free processing technology for chemical-resistant valves - Challenges ■ Cutting technology for ultra-hard materials of thermoplastic resins - Challenges - Technology *For more details, please refer to the PDF document or feel free to contact us.

• Processing Technology

A new method has been developed for cutting thermoplastic resins (super engineering plastics) such as PEEK and PPS (GF/CF = 15-40%) without cracks, chips, or burrs! Burrs on precision parts need to be removed manually by thermal processing workers, which requires skill and training, making it difficult to secure personnel. This often impacts the customer's delivery schedule. However, by using the new method, it becomes possible to achieve cost reduction and shorter delivery times! ■ Features - Scratch-free processing of PEEK and PPS (GF/CF = 15-40%) - Prevention of cracks and chips with ultra-hard materials, achieving burr-free processing - Realization of cost reduction and shorter delivery times *For more details, please refer to the PDF document or feel free to contact us.

• Processing Technology

We manufacture FRP pipes (FW pipes) in-house, and by changing the winding angle of the filament, we can meet various strength requirements. With a specific gravity of around 1.94, which is about 1/4 that of SUS at 7.93, our pipes are very lightweight yet high-strength, leading to an expansion of their applications as a "metal alternative." Our FRP pipes (FW pipes) are used in mobile base station antenna covers due to their insulation, lightweight, strength retention, rust resistance, machinability, and high radio wave transmission rate. ■ Features - Very lightweight with a specific gravity of around 1.94, about 1/4 that of SUS at 7.93 - Insulation, lightweight, strength retention, rust resistance, machinability, and high radio wave transmission rate - Expanding applications as a "metal alternative," including use in mobile base station antenna covers *For more details, please refer to the PDF document or feel free to contact us.

• Piping materials (plastic pipes)

This document introduces research on high-precision machining of resin components. It includes the purpose of the research, details on resin cutting machining technology, and photographs of high-precision measuring instruments. The content is designed to be easily referenced during consideration of implementation. Please feel free to download and take a look. 【Contents】 ■ Research on High-Precision Machining of Resin Components ・ Purpose of the Research ・ Details on Resin Cutting Machining Technology ■ High-Precision Measuring Instruments *For more details, please refer to the PDF document or feel free to contact us.

• Other measuring instruments
• Processing Technology

We would like to introduce the high-precision measuring instruments we use. We own Mitutoyo "Form Tracers," Keyence "Image Dimension Measuring Instruments," Leica "Stereo Microscopes," and Mitutoyo "Probe-type Contact 3D Measuring Instruments," among others. Please feel free to contact us if you have any requests. 【Measuring Instruments Owned (Partial)】 ■ Mitutoyo "Form Tracer" ■ Mitutoyo "Probe-type Contact 3D Measuring Instrument" ■ Mitutoyo "Measuring Microscope" ■ Keyence "Image Dimension Measuring Instrument" ■ Keyence "Infrared Non-contact 3D Measuring Instrument" *For more details, please refer to the related links or feel free to contact us.

• Other measuring instruments
• Other analytical equipment

Our company possesses "technology" that can only be found in small and medium-sized enterprises. We have built a network through collaborations with many companies over our 70-year history. We respond to various requests. Please feel free to contact us with your inquiries. 【Inter-company Collaborations】 ■ Overseas manufacturing OEM/ODM ■ FRP machining ■ Material procurement and development ■ Molded products ■ Kayano Industrial Materials Division *For more details, please refer to the related links or feel free to contact us.

• others

Our company manufactures FRP pipes using a method called FW (Filament Winding). By changing the winding angle of the filament, we can meet various strength requirements. Please feel free to contact us if you have any requests. 【Features】 ■ The winding angle of the filament can be adjusted according to the customer's strength requirements. - The "compression and bending strength" varies significantly depending on the "winding angle" of the filament (glass fiber). - The range of winding angles is from 30° to 75°. *For more details, please refer to the related links or feel free to contact us.

• Parts and Materials

Our company actively processes engineering plastics and super engineering plastics. We perform notch and burr-free processing on GF/CF high-content materials and molded products. Please feel free to contact us if you have any requests. 【Features】 ■ Establishment of burr-free processing technology for chemical-resistant valves ■ Ultra-high material cutting technology for thermoplastic resins *For more details, please refer to the related links or feel free to contact us.

• others

The processing of thermosetting resins is our "origin." We specialize in high-hardness materials and high-precision cutting, starting with insulators and large products. Please feel free to contact us if you have any requests. 【Features】 ■ Cutting technology for high-hardness thermosetting resin materials - High-precision processing of high-hardness epoxy resin materials - Establishing processing conditions from equipment and cutting tools ■ Thin plate cutting technology for thermosetting materials - Established a precision of 0.02 in parallelism with 0.4mm thin plate processing of glass epoxy material - Established a vacuum clamping fixation method *For more details, please refer to the related links or feel free to contact us.

• others

We would like to introduce our waterproof and earthquake-resistant "LED lighting for vehicles." Our lineup includes "LED work lights" suitable for interior lights and the lighting of garbage collection vehicle openings, as well as "LED Daylight" and "LED Rear Flasher." Designed to withstand 10G and 20G of seismic force, our products have a dust and water resistance rating of IP65 or higher. Please feel free to contact us for inquiries. 【Features】 ■ Designed for 10G and 20G seismic resistance ■ Dust and water resistance rating of IP65 or higher ■ DC12-24V/DC48V ■ OEM/ODM *For more details, please refer to the PDF document or feel free to contact us.

• Garden lighting/lights (LED/solar)

The "K-M4.8/K-M10/K-M10WH" is a compact and high-intensity waterproof and oil-resistant LED lighting. Its structure prevents electrolysis and has a hardness greater than anodized aluminum, allowing it to be used in harsh environments where water, cutting oil, and chips may scatter. Additionally, by implementing LEDs in a high-density and fine-pitch arrangement, it reduces multi-shadowing and enhances visibility of the workpiece and processing surface. 【Features】 ■ Resistant to cutting oil and chips ■ Suitable for machine tools and deburring machines ■ The housing is made of aluminum die-cast with electroless nickel plating ■ Usable in harsh environments where water, cutting oil, and chips may scatter *For more details, please refer to the PDF document or feel free to contact us.

• Garden lighting/lights (LED/solar)

We would like to introduce our floodlight and mercury lamp alternative, 'ILLUMINA P-58'. It can be installed in standard E26 lamp holders and boasts a high efficiency of 120lm/W. Additionally, it features a waterproof structure for outdoor use and is compatible with E39 standard holders. Please feel free to contact us if you have any inquiries. 【Features】 ■ High efficiency of 120lm/W ■ Waterproof structure for outdoor use ■ No ballast required ■ Equipped with a fall prevention wire *For more details, please refer to the PDF document or feel free to contact us.

• Garden lighting/lights (LED/solar)

We would like to introduce our product, the floodlight and mercury lamp alternative 'ILLUMINA P-52'. It is built-in power supply compatible with E39 standard holders. Additionally, it has a waterproof structure, making it suitable for outdoor use. The lamp efficiency is a high 165lm/W, and it can be installed in standard lamp holders. Please feel free to contact us if you have any inquiries. 【Features】 ■ High efficiency with lamp efficiency of 165lm/W ■ Waterproof structure for outdoor use ■ Compatible with E39 standard holders ■ Built-in power supply *For more details, please refer to the PDF document or feel free to contact us.

• Garden lighting/lights (LED/solar)

We would like to introduce our spotlight lighting and mercury lamp alternative, the 'ILLUMINA H-200/300/500'. It is lightweight due to the use of magnesium, and the power supply is external. Additionally, it boasts a high lamp efficiency of over 130lm/W and is waterproof, making it suitable for outdoor use. Please feel free to contact us if you have any inquiries. 【Features】 ■ High efficiency with lamp efficiency of over 130lm/W ■ Waterproof structure ■ Suitable for outdoor use ■ External power supply *For more details, please refer to the PDF document or feel free to contact us.

• Garden lighting/lights (LED/solar)

We would like to introduce our floodlight and mercury lamp alternative, the 'ILLUMINA H-100/150'. It boasts a high efficiency of 140lm/W. Its waterproof design allows for outdoor use. Additionally, it is available in both external and integrated power supply configurations, and features a lightweight design. Please feel free to contact us if you have any inquiries. 【Features】 ■ Waterproof design for outdoor use ■ Lightweight design ■ Available in both external and integrated power supply configurations *For more details, please refer to the PDF document or feel free to contact us.

• Garden lighting/lights (LED/solar)

The "AC-FCL" is an easy-to-install LED lighting that has a built-in free power supply of AC 100-200V within the device, allowing it to light up simply by connecting the power line. It features a built-in power supply and a waterproof structure while maintaining a very slim design, making it possible to install in various locations. There are brackets on both sides, allowing for easy installation with bolts, zip ties, etc. Additionally, we offer an optional magnet for easy attachment and detachment on metal surfaces. 【Features】 ■ AC100-200V FREE ■ Power consumption: 10W ■ Dust and waterproof rating: IP65 ■ Double insulation structure *For more details, please refer to the PDF document or feel free to contact us.

• Garden lighting/lights (LED/solar)

The "90FCL" features a lens-shaped cover and is an energy-efficient, brighter LED lighting solution. With a beam angle of 90°, it is ideal for work lights on truck beds. It is also suitable for lighting various industrial equipment, refrigerators, display shelves, and more. 【Features】 ■ Beam angle: 90° ■ Waterproof and dustproof rating: IP67 ■ Uses LEDs from Nichia Chemical ■ Cover has a lens shape *For more details, please refer to the PDF document or feel free to contact us.

• Garden lighting/lights (LED/solar)

The "LED Work Light" is a compact and bright LED lighting for vehicles. It is designed to withstand shocks of 10G and 20G, and has a dust and water resistance rating of IP65 or higher. This LED lighting is suitable for work lights and fog lamps on special vehicles. Additionally, we offer "LED Daylight" suitable for special vehicles and "LED Rear Flasher" for tail lights on special vehicles. 【Features】 ■ Dust and water resistance rating IP65 ■ Energy-efficient design ■ Shock resistance 10G/20G ■ Compact design ■ DC12-24V/DC48V ■ OEM/ODM *For more details, please refer to the PDF document or feel free to contact us.

• Garden lighting/lights (LED/solar)

The "K-M4.8W/K-M10W" is a compact and high-intensity waterproof and oil-proof LED lighting. By applying plating to the aluminum housing, we enhance strength while using FKM for the gasket to achieve high durability. It is suitable for machine tools and deburring machines as it can withstand cutting oil and chips. 【Features】 ■ Anti-corrosion measures & increased surface hardness ■ FKM used for the gasket ■ Reduced multi-shadow ■ Easy-to-install symmetrical design ■ Optical design that brightens the interior of machine tools ■ Dustproof and waterproof rating IP67F *For more details, please refer to the PDF document or feel free to contact us.

• Garden lighting/lights (LED/solar)

The "ILLUMINA WF-50/120" is an LED floodlight with a movable light source that can brightly illuminate any desired location. It can be used simply by installing it, setting the angle, and plugging it in. It provides optimal brightness for lighting construction sites, temporary parking lots, and outdoor lighting for early morning agriculture and fisheries. 【Features】 ■ Power FREE ■ Luminous flux 19000lm ■ 5000K (daylight white) ■ Waterproof cord 5M ■ Efficiency 158lm/W ■ Equivalent to 400W mercury lamp or higher ■ Height adjustable (1350–1850mm) *For more details, please refer to the PDF document or feel free to contact us.

• Floodlight

The "ILLUMINA BL-200/300" is a new balloon light that is resistant to breakage and has an operational light source. It can also change angles, providing suitable brightness for lighting at construction sites, temporary parking lots, and outdoor lighting for early morning agriculture and fisheries. 【Features】 ■ Power FREE ■ Waterproof cord 5M ■ Dustproof and waterproof rating IP65 ■ 5000K (daylight white) ■ Height adjustable (1350–1850mm) *For more details, please refer to the PDF materials or feel free to contact us.

• Other lighting fixtures

The "AC-FCL 615L/1155L" is a slim and bright LED lighting that emphasizes quality. It has mounting brackets on both sides, making installation easy. It can be used in various settings such as construction sites, refrigerated showcases, and greenhouses. 【Features】 ■ Built-in power supply / Slim design ■ Easy installation ■ Light distribution angle of 180° ■ Dustproof and waterproof rating IP65 ■ Double insulation structure *For more details, please refer to the PDF materials or feel free to contact us.

• Garden lighting/lights (LED/solar)

We offer the compact and high-brightness LED lighting for machine tools, 'K-M4.8W/K-M10W'. It has a dust and water resistance rating of IP76F, with a color temperature of 5700K. By applying plating to the aluminum housing, we have enhanced its strength, and by using FKM for the gasket, we have achieved high durability. 【Features】 ■ Anti-glare measures & increased surface strength ■ FKM gasket ■ Reduced multi-shadowing ■ Two types available to match the equipment used *For more details, please download the PDF or feel free to contact us.

• Garden lighting/lights (LED/solar)