大協産業 List of Products and Services

Our company is a coordinator for solving challenges in manufacturing and logistics sites. We constantly think about what our customers need and what a user-friendly system entails, and we propose suitable plans. This document introduces numerous case studies conducted by Daikyo Industry. Do you have any concerns such as "I want to shorten the time for transporting goods," "I want to automatically transport items from the first floor to the second floor," or "I want a dedicated device to be created"? Leveraging our 50 years of experience, we will respond to any requests from our customers. [Contents] ■ Mineral water factory ■ Food factory ■ Chawanmushi (savory egg custard) manufacturing factory ■ Mozuku seaweed processing factory ■ Ice cream factory *For more details, please refer to the PDF document or feel free to contact us.

• Material handling systems and equipment
• Refrigeration units, boilers, cooling towers
• others

【Case Study】 Company Name: Certain Daily Goods Logistics Center 【Challenges】 With the construction of a new logistics center, we were consulted about the installation of a large-scale conveyor system. ↓ <Consultation> *Details of the solution are explained in the catalog! ↓ 【Effects】 Introduction of conveyors for inbound and outbound shipments. Items (cardboard boxes, plastic containers, etc.) were conveyed smoothly, enabling efficient loading and unloading with trucks. *For more details, please refer to the PDF document or feel free to contact us.

• Process Control System
• others

【Case Study】 Company Name: Certain Food Factory 【Challenge】 We want to flatten the products so that labels can be applied! - Sometimes the contents of the bags become uneven, making it difficult to attach labels. ↓ <Consultation> *Details of the solution are explained in the catalog! ↓ 【Effect】 The shape of the products after coming out of the filling machine was uneven or bumpy, which affected the accuracy of label application. Therefore, we devised a way to flatten the products using a press conveyor (leveling conveyor) before passing them through the automatic label applicator, allowing for clean label application. - The label application surface became flat, enabling clean application. *For more details, please refer to the PDF document or feel free to contact us.

• Process Control System
• others

【Case Study】 Company Name: A Certain Generator Manufacturing Plant 【Challenge】 We want to expand the work area by increasing the range of harmful substance suction! Until now, harmful substances generated when bonding steel plates and components were being suctioned using a hooded local exhaust system. However, due to the narrow suction range, the work area was inevitably limited. ↓ <Consultation> *Details of the solution are explained in the catalog! ↓ 【Effect】 We introduced a flexible arm that is rotatable and movable, with a wide suction range. This has expanded the workspace. *For more details, please refer to the PDF document or feel free to contact us.

• Process Control System
• others

【Case Study】 Company Name: Certain Warehouse 【Challenges】 We want to improve the efficiency and safety of the conveyor belt! - The safety fence is damaged and poses a danger. - The equipment is 40 years old, so safety measures like sensors are inadequate. - Overall, the equipment is aging, and many complaints about the loud and unpleasant machine noise have been received. - The machinery is open, making it very dangerous. - There is a possibility of objects or people falling from the second floor to the first floor. ↓ <Consultation> *Details of the solution will be explained in the catalog! ↓ 【Effects】 This warehouse had equipment that was over 40 years old, with many damaged areas, and overall aging and inadequate safety measures like sensors. Additionally, due to the loud machine noise, a comprehensive review was necessary, leading to a complete replacement of the equipment. After the improvements, various safety measures were implemented, focusing on accident prevention in the design. The latest vertical conveyor system is quiet, alleviating stress. *For more details, please refer to the PDF document or feel free to contact us.

• Process Control System
• others

【Case Study】 Company Name: Tire Factory 【Challenges】 They consulted us because they wanted to improve the efficiency and safety of the conveyor belt system! ↓ <Consultation> *Details of the solution are explained in the catalog! ↓ 【Effects】 With the establishment of a new warehouse, we installed an inclined belt conveyor for tire storage from the 1st floor to the 2nd floor and a roller chute for shipping from the 2nd floor to the 1st floor. Additionally, we improved the system by adding a lower cover, which is not typically included, to prevent fingers and hair from getting caught in the belt. Furthermore, to minimize noise, we installed low-noise rollers on the roller chute. *For more details, please refer to the PDF document or feel free to contact us.

• Process Control System
• others

【Case Study】 Client: A certain transportation company 【Challenges】 Previously, humans directly intervened with the freight elevator, placing pallets (cargo) inside the lifter and raising or lowering the pallets between the 1st and 2nd floors. ↓ <Consultation> *Details of the solution will be explained in the catalog! ↓ 【Effects】 To ensure safer operations, the goal of the construction is to install roller conveyors (powered) at the entrance and inside the lifter, thereby eliminating human intervention with the lifter. ■ Improved Operating Method 1: Place the pallet on the roller conveyor 2: Secure with a safety chain 3: Press the "Load" button 4: When the conveyor stops, press "2" 5: Confirm that the pallet has arrived at the 2nd floor 6: Press the "Unload" button 7: Confirm that the pallet has come out 8: Remove the safety chain and take out the pallet 9: Always secure the safety chain after removal *For more details, please refer to the PDF document or feel free to contact us.

• Process Control System
• others

【Case Study】 Client: Food Processing Plant 【Challenge】 After being vacuum packed, the ham needs to be accurately sorted one by one on a newly installed conveyor and placed onto a metal detector weight checker. We were consulted regarding this matter. Before installation, the ham that came out of the deep draw packaging machine was manually placed into the metal detector weight checker. ↓ <Consultation> *Details of the solution are explained in the catalog! ↓ 【Solution】 - Install two conveyors and adjust the speed at which the ham passes through - Implement measures to ensure that the ham is placed one by one onto the metal detector weight checker *For more details, please refer to the PDF document or feel free to contact us.

• Process Control System
• others

【Case Study】 Client: Tomato Sorting Factory 【Challenges】 They consulted us about wanting to install a conveyor line for sorting, supplying, and packaging tomatoes! ↓ <Consultation> *Details of the solution are explained in the catalog! ↓ 【Results】 (1) A line from a vertical conveyor that lifts tomatoes in containers shipped from farmers from the first floor to the second floor (2) A line for boxing tomatoes flowing from the sorting machine (3) Printing and packaging line (4) A line for lowering products from the second floor to the first floor for shipping and inventory *For more details, please refer to the PDF document or feel free to contact us.

• Process Control System
• others

【Case Study】 Client: Ice Cream Factory 【Challenge】 An ice cream factory requested to print the expiration date on ice cream cups in a way that conveys a sense of luxury, different from their usual products. They wanted the printing not on the typical locations such as the top or sides of the cup, but on the bottom instead. The main theme of this project was how to print on the bottom of products moving on a conveyor belt. ↓ <Consultation> *Details of the solution are explained in the catalog! ↓ 【After Improvement】 - Printing on the bottom surface by installing a dual conveyor - Guiding the printer nozzle to the available space to enable printing on the bottom surface *For more details, please refer to the PDF document or feel free to contact us.

• Process Control System
• others

【Case Study】 Client: New Construction Household Goods Wholesale Center 【Challenges】 Currently, there are two wholesale center locations, but to improve operational efficiency and reduce costs, they are considering a new center that consolidates the functions of both locations. They requested assistance with planning and construction related to the establishment of the new center, as well as the removal of the old center. ↓ <Planning> *Details of the solution will be explained in the catalog ↓ 【Key Proposal Points】 From the basic design of the new center, which emphasizes efficient operations, to equipment selection and the removal of the old center, we will take on the role of producer for the relocation project as a comprehensive contractor. *For more details, please refer to the PDF document or feel free to contact us.

• Process Control System
• others