株式会社東京機械製作所／株式会社KKS List of Products and Services

Our company handles a "chain conveyor" that drives two parallel chains to transport goods. It is suitable for transporting heavy items and pallets, and by collaborating with AGVs and pallet magazines, it enables automation in production sites. Additionally, by connecting multiple units, it is possible to transport over long distances. By linking with our AGV "V1000H-B," pallet handovers can be done without human intervention. 【Standard Specifications (Excerpt)】 ■ Model: KCC-1000 ■ Length (mm): 1400 ■ Minimum machine height (mm): 350 ■ Chain width (mm): 1043 ■ Chain material: Oil-free chain *For more details, please download the PDF or feel free to contact us.

• Conveyor

"Ichibō Datsujin" is an autonomous cleaning robot that allows for easy cleaning with simple operations via a tablet device. By selecting cleaning patterns, it can flexibly adapt to any environment. It is also possible to check cleaning history and current cleaning status. Additionally, it features a cartridge-type battery, enabling continuous operation. All maintenance and consumables will be handled by our company. 【Features】 ■ Equipped with automatic map creation function using a laser scanner ■ New algorithm for automatically creating optimal cleaning routes within designated areas ■ Specify cleaning areas with simple operations *For more details, please download the PDF or feel free to contact us.

• Building Cleaning Equipment

T-CUTTER is a device that automatically adjusts the cutting position of roll-shaped materials such as paper, cloth, and film in equipment equipped with an inline cutting machine. By automatically controlling the cutting position from the start to the end of operation, it enables quicker alignment compared to manual adjustments. Additionally, it automatically follows the production speed of the equipment, achieving complete hands-free automatic adjustment. 【Features】 　● Performance compatible with high-speed equipment 　● User-friendly operability 　● High maintainability 　● Automatic control functions that contribute to labor-saving and skill-less operations *For more details, please refer to the catalog or feel free to contact us.

• others

The automatic color matching control device TRC-6000 is a device that automatically controls color matching for color printing on paper, fabric, film, and other materials. It can automatically follow not only constant speeds but also acceleration and deceleration. The camera box is designed to be easily removable, making maintenance straightforward. It automatically controls the process from the start to the end of printing, contributing to labor-saving and workforce reduction. 【Features】 ● Stable automatic color matching even in high-speed printing ● User-friendly operability ● High maintainability ● Contributes to labor-saving and workforce reduction through automatic control *For more details, please refer to the catalog or feel free to contact us.

• others

The Spray Dumping System TSD-6000 is a device that applies fine mist of water or chemical solutions to materials such as paper, fabric, and film. It is capable of high-frequency spraying up to 28 times per second, and usage conditions can be set at the nozzle level. The nozzles attached to the spray bar can be easily detached and attached with one touch, making it easy to maintain. 【Features】 　● Performance compatible with high-speed equipment 　● User-friendly operability 　● High maintainability 　● Various functions that contribute to labor-saving are standard equipped 　● Monitoring of the usage and return amounts of water and chemical solutions is possible *For more details, please refer to the catalog or feel free to contact us.

• others

The paper surface monitoring device INSPECTOR series is designed to detect scratches and dirt on materials such as paper, fabric, and film. With an RGB three-color light source, it reliably detects scratches, dirt, and density abnormalities that occur during operation. The operator console features an intuitive screen layout, allowing most operations to be performed without a manual. In addition to standard sizes, we also accommodate customizations to suit your specific usage needs. 【Features】 ● Performance compatible with high-speed equipment ● User-friendly operability ● High maintainability ● Various automatic functions that contribute to labor saving ● A wide range of defect detection items ● Detection history statistics function *For more details, please refer to the catalog or feel free to contact us.

• others

This is a transport robot that can tow and transport carts that unmanned transport vehicles (AGVs) cannot access. It features a battery exchange system, allowing for quick recovery even when the battery runs out. 【Exhibiting at the International Logistics Comprehensive Exhibition 2024】 【Features】 ■ High performance with a compact body ■ Small maneuvering radius, space-saving ■ Capable of transporting carts that unmanned transport vehicles cannot access ■ Automatic attachment and detachment of towing equipment, requiring no manual labor ■ Multiple guidance methods to choose from For more details, please refer to the PDF document or feel free to contact us.

• Other elevators and transport systems

This is an unmanned transport vehicle equipped with a collaborative robot, capable of carrying a maximum load of 30 kg at the wrist, making it one of the best in the industry. It easily handles heavy labor that humans cannot sustain, supporting the safe operation of manufacturing lines. The collaborative robot allows for safe work in the same space as humans, enabling a large working range. 【Scheduled to exhibit at the International Logistics Comprehensive Exhibition 2024】 【Features】 ■ The unmanned transport vehicle is integrated with a collaborative robot ■ Maximum load capacity of 30 kg at the wrist, one of the largest in the industry (equipped with FANUC's CRX-25iA) ■ Coordination work with multiple robots is possible ■ Customized hand parts available for specific tasks ■ Adoption of collaborative robots eliminates the need for safety fences For more details, please download the PDF or feel free to contact us.

• Material handling systems and equipment

The rugged AGV (Automated Guided Vehicle) 'V2000' is an automatic transport device that can easily handle 15mm step heights and 6% slopes. It has a load capacity of 2000kg, enabling the automation and labor-saving of heavy cargo transport. Furthermore, it can be used outdoors even in the rain, making inter-building transport possible. Its ability to navigate slopes and steps expands the range of transport routes. 【Features】 - Capable of overcoming water slopes and grating - Three types of guidance: magnetic induction, laser induction, and hybrid induction - Compact design allows for use in narrow spaces - Can be integrated with sheet shutters and elevators - Equipped with a lithium-ion battery for non-contact fast charging - Made in Japan Customization is also possible to meet customer requirements! *Please refer to the accompanying materials. Feel free to contact us with any inquiries.

• Automatic transport robot

Introducing an AGV (Automated Guided Vehicle) that is strong in adverse conditions such as rain, uneven surfaces, and inclines. This AGV is suitable for pallet transport and can also handle outdoor transportation. Specifically, it can operate on a 6% incline, over grating, and with a 15mm height difference. It is a standard type KKS/TKS, but customization is available to meet the specific needs of customers. 【Features】 - Supports multiple guidance methods - Maximum load capacity of 1 ton - Built-in high-speed non-contact charging device - Can be used in various locations due to its ability to handle 6% inclines, 15mm height differences, and slopes 【Customization Examples】 - Roller conveyor-equipped AGV: Ideal for transporting between manufacturing lines or storing in product racks. - Shutter-equipped AGV: Protects products from wind, rain, and direct sunlight, making it perfect for outdoor transport. - Forklift-type AGV: Can directly pick up pallets or carts placed on the floor. - Robot hand-equipped AGV: Equipped with a collaborative robot, capable of picking and supplying workpieces. *For more details, please refer to the PDF document or feel free to contact us.

• Material handling systems and equipment

Our company provides a comprehensive response for AGV operation management systems and robot system integration (SI). Utilizing the technical expertise developed through our newspaper delivery system, we propose customized automation tailored to our customers' needs. In addition, we assist in automating numerous processes through collaboration with surrounding equipment, helping to automate simple tasks and transportation operations. Please feel free to contact us if you have any requests. 【Features】 ■ Comprehensive response for AGV operation management systems and robot SI ■ Pre-validation using simulation software ■ Technical expertise developed through the newspaper delivery system ■ Support from system proposal to maintenance ■ A reliable support system proven by our track record in the newspaper delivery system *For more details, please refer to the PDF materials or feel free to contact us.

• Automatic transport robot

At KKS, we propose automation of robots as a "Robot System Integrator" to realize a future where people are closer to machines and coexist with them. We offer cost advantages by reducing competition with other companies through our integrated approach to AGV operation management systems and robot SI. With pre-validation using simulation software and the technical expertise cultivated through our newspaper shipping system, we customize automation solutions tailored to our customers' needs. We provide support from system proposals to maintenance, focusing on developing personnel who can handle total solutions. Additionally, by entering into maintenance contracts, we can respond quickly to any unforeseen troubles. *For more details, please refer to the PDF materials or feel free to contact us.*

• Automatic transport robot

The "CR Series" is a 4-axis Cartesian robot that contributes to automation in the workplace. Its simple and highly rigid structure enables high-speed picking operations. There is no risk of labor accidents due to the absence of complex controls. By changing the stroke, it allows for long-distance transport and can achieve complete automation when combined with stacking and unstacking devices and AGVs. 【Features】 ■ High-speed picking operations are possible due to the simple and highly rigid structure ■ No risk of labor accidents due to the absence of complex controls ■ Picking is performed by detecting the position and tilt of the workpiece using a vision camera system ■ Long-distance transport is possible by changing the stroke ■ Complete automation can be achieved by combining with stacking and unstacking devices and AGVs *For more details, please refer to the PDF document or feel free to contact us.

• Picking System

The "V350M-F" is a fork-type AGV that can transport tasks that were previously done manually or with a forklift automatically and without human intervention. It can operate on sloped water drainage areas at factory entrances and grating sections, even in rainy weather. We have a solid track record and experience in delivering AGVs to newspaper companies, product transportation within factories, food companies, and chemical plants. 【Features】 ■ Automatic transportation of hand-pushed carts and flat pallets ■ Built-in high-speed non-contact charging device ■ Equipped with long-lasting lithium-ion batteries, no regular replacement needed ■ Can operate on sloped water drainage areas at factory entrances and grating sections, even in rainy weather *For more details, please refer to the PDF document or feel free to contact us.

• Automated guided vehicles (AGV, RGV)

The V800-JST is a shutter-equipped AGV that protects products from rain and direct sunlight, ensuring quality preservation. It is a model suitable for outdoor use in rainy weather. Unloading and the opening and closing of the shutter are fully automated, and it can also be integrated with conveyors. This leads to improved production efficiency. 【Features】 - Model suitable for outdoor use in rainy weather - Protects products from rain and direct sunlight, contributing to quality preservation - Fully automated unloading and shutter operation - Can be integrated with conveyors *For more details, please refer to the PDF document or feel free to contact us.

• Automated guided vehicles (AGV, RGV)

The "PM-100" is a pallet magazine that can store multiple stacked pallets. It prevents labor accidents caused by pallet collapse. Our "AGV-V1000" can directly load and unload pallets. It is suitable for outdoor installation and can be customized. 【Features】 ■ Stores multiple stacked pallets ■ Prevents labor accidents caused by pallet collapse ■ Suitable for outdoor installation ■ Customizable *For more details, please refer to the PDF document or feel free to contact us.

• Shelves and racks

The "CS-800N" is a counter stacker that demonstrates excellent performance in shipping systems. The new mechanism's large bundle pressing device presses the bundles for each batch, aligning the paper edges with the side guide's vibration and the back jogger of the temporary receiving section. Additionally, it can process small bundles of three or more sheets at high-speed printing. It also supports 48-page multi-sheet newspapers. 【Features】 ■ Improved packaging for thin sheets ■ Compatible with high-speed printing ■ Enhanced counting capability *For more details, please refer to the PDF materials or feel free to contact us.

• others

The "APT-600" is an excellent label printing attachment device that combines innovative design with cost-effectiveness and operability. The machine height has been reduced by 150mm, making it easy to clean the print head. The large touch panel can be oriented freely and features an easy-to-use display with various functions. 【Features】 ■ No waste paper generated other than the pasted output ■ Machine height reduced by 150mm ■ Easy cleaning of the print head ■ Operation panel: Large TFT color touch panel *For more details, please refer to the PDF document or feel free to contact us.

• others

The "AGV-type 300" is a compact and lightweight automatic paper roll transport system using magnetic induction technology, which does not compromise the traditional automatic paper roll attachment function. It reduces damage to the floor and is battery-friendly and economical due to its energy-saving effects. It features a safe design equipped with safety bumpers and obstacle sensors all around. Additionally, it adopts an easy-to-use control panel with manual operation and monitoring functions. 【Features】 ■ Reduces damage to the floor ■ Battery-friendly and economical due to energy-saving effects ■ Safe design equipped with safety bumpers and obstacle sensors ■ Allows for flexible course layout with magnetic tape induction method ■ Contributes to shortening construction schedules and automating paper feeding with minimal units *For more details, please refer to the PDF document or feel free to contact us.

• Material handling systems and equipment

"AGS" is an automatic guided vehicle that supports multiple guidance methods. We propose the most suitable method from cost-effective magnetic guidance, laser guidance that does not require guiding tape, and a hybrid control method that leverages the advantages of both, tailored to your needs. We also support options such as non-contact charging devices, lifters, and conveyors. 【Features】 ■ Supports multiple guidance methods ■ Capable of handling heavy loads even in a compact size ■ Flexibility tailored to your needs ■ In operation at newspaper companies nationwide for 20 years *For more details, please refer to the PDF materials or feel free to contact us.

• Material handling systems and equipment

The "A-FS200W" is a labeling small bundle creation device that automatically performs a series of tasks from creating fractional bundles to attaching labels and packaging. It accurately and quickly creates fractional bundles from a single unit. Label information is read from an SD card or connected online to a higher-level labeling system. 【Features】 - Automatically performs a series of tasks from creating fractional bundles to attaching labels and packaging - Accurately and quickly creates fractional bundles from a single unit - No pre-printing of labels by hand is required - Further automation and labor-saving can be achieved by incorporating a folding device or cardboard supply device, and a packaging binding machine into the downstream line *For more details, please refer to the PDF materials or feel free to contact us.

• others

The "AGS800" is a roll paper transport device that can be easily updated from traditional hand-pushed trolleys, motorized dollies (electric trolleys), and floor conveyors. It contributes to the factory automation (FA) of the feeding department in existing printing factory renovations and new factories when combined with the ARL (automatic roll paper attachment machine). In response to roll paper requests from the rotary press (such as paste signals) or manual requests from the call operation panel, it transports roll paper according to a pre-planned dispatch schedule. 【Features】 ■ Smaller than the conventional AGS ■ Highly stable system ■ High-performance display panel despite its compact size ■ Easy maintenance ■ Harnessing of internal wiring reduces wiring errors during manufacturing, improving reliability *For more details, please refer to the PDF materials or feel free to contact us.

• Material handling systems and equipment