みたか工業 List of Products and Services

At Mitaka Industries, we accept everything from prototype to mass production of pressed parts in one go. We will introduce examples of processing steps from various sealing parts and more. <Processing Examples (Photos)> ■ Processing Steps: Single Operation, 5 Steps ■ Material: SUS304 ■ Product Features: Pitch ±0.1mm ■ Subsequent Process: Barrel Polishing ■ Application: Production Equipment Parts Because we can guarantee an accuracy of 1/100mm with our press molds, we can confidently propose solutions to our customers. Please feel free to contact us with your requests. 【Our Strengths】 ■ Proposals from Prototype to Mass Production ■ Cost Reduction through Process Conversion *For more details, please refer to the PDF document or feel free to contact us.

• Parts and Materials

At Mitaka Industries, we accept everything from prototype to mass production of press parts in one package. We will introduce examples of processing steps from various sealing parts and more. <Processing Examples (Photos)> ■ Processing Step: [Prototype] Deep Drawing ■ Material: SPCC ■ Product Features: Outer Diameter Roundness 0.20mm ■ Subsequent Process: Turning ■ Application: Oil Seal Core In addition to the examples introduced, we also have cases with plate thicknesses of 1.6mm and 0.8mm, so please take a look from the related links. 【Our Strengths】 ■ Proposals from Prototype to Mass Production ■ Cost Reduction through Process Conversion *For more details, please refer to the PDF materials or feel free to contact us.

• Parts and Materials

At Mitaka Industries, we accept everything from prototype to mass production of press parts in one go. We will introduce examples of processing steps from various sealing parts and more. <Processing Examples (Photos)> ■ Processing Steps: [Prototype] Single Operation, 2 Steps ■ Material: SPCC ■ Product Features: Outer Diameter Roundness 0.05mm ■ Subsequent Process: Turning ■ Industries Served: Automotive We also have examples of processing steps using materials such as SPFC440, SUS304, and SGMCC. 【Our Strengths】 ■ Proposals from Prototype to Mass Production ■ Cost Reduction through Process Conversion *For more details, please refer to the PDF document or feel free to contact us.

• Parts and Materials

At Mitaka Industries, we accept everything from prototype to mass production of press parts in one package. We will introduce examples of processing steps from various sealing parts and others. <Processing Examples (Photos)> ■ Processing Step: [Prototype] Single-step 1 process ■ Material: SUS430 ■ Product Features: Inner diameter roundness 0.03mm ■ Subsequent Process: Turning ■ Industry: Automotive Additionally, we have many other examples of the same processing steps, so please take a look from the related links. 【Our Strengths】 ■ Proposals from prototype to mass production ■ Cost reduction through process conversion *For more details, please refer to the PDF materials or feel free to contact us.

• Parts and Materials

At Mitaka Industries, we accept orders for press parts from prototype to mass production all at once. We will introduce examples of processing steps from various sealing parts and more. <Processing Example (Photo)> ■ Processing Steps: Single Operation, 3 Steps ■ Material: SUS304 ■ Product Features: Outer Diameter Roundness 0.05mm ■ Subsequent Process: Turning ■ Application: Oil Seal Core Additionally, you can view the processing steps for products used in electronic control throttle bodies (ETV) via the related links. [Our Strengths] ■ Proposals from Prototype to Mass Production ■ Cost Reduction through Process Conversion *For more details, please refer to the PDF document or feel free to contact us.

• Parts and Materials

"Although I have drawn the plans, I don't know if it's technically feasible," "I'm worried about meeting the deadline," "What should I do to produce more efficiently than now?" Please ask a manufacturing specialist directly about any manufacturing-related concerns. Our company considers what we can do in manufacturing and makes proposals. We accept everything from casual questions to serious inquiries. There are proposals that can only be made by "Mitaka Kogyo," which has the technology to produce with precision up to 1/100mm. We will respond within three business days. [Resolving concerns like these] ■ I have drawn the plans, but I don't know if it's technically feasible. ■ I'm worried about meeting the deadline. ■ What should I do to produce more efficiently than now? *For more details, please refer to the PDF document or feel free to contact us.

• Processing Technology
• Other services and technologies

We would like to introduce the equipment owned by Mitaka Kogyo Co., Ltd. Our company selects from transfer/robot/stamping/tandem presses according to specifications. With the servo transfer press (Aida N2 2000), deep drawing and high-precision processing are possible. Additionally, by introducing new press auxiliary equipment such as the Aida-made leveler "LFA-L3-2E," we are constantly aiming to improve productivity. Furthermore, we are actively introducing machine tools and measuring instruments. 【Owned Equipment: Press Machines (Partial)】 ■ Servo Transfer Press ■ Servo Press ■ Solid Frame Press ■ Power Press ■ High-Speed Press, etc. Total of 33 units *For more details, please refer to the PDF document or feel free to contact us.

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Mitaka Industries is involved in many industrial products such as automobiles, motorcycles, outboard motors, industrial machinery, and construction machinery. We produce metal press products for automotive optional parts, components for air-locking hubs, as well as stainless steel products like throttle bodies, and a wide range of industrial parts from small to large. We have a track record of press processing with product thicknesses ranging from 0.3mm to 6.0mm. We will continue to challenge ourselves in press processing across various fields. 【Product Examples】 ■ Optional parts for automobiles ■ Vacuum pumps for automobiles ■ 4WD/2WD switching units ■ Products for motorcycles ■ Products for outboard motors ■ Products for industrial machinery *For more details, please refer to the PDF materials or feel free to contact us.

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Mitaka Industries is involved in many industrial products such as automobiles, motorcycles, outboard motors, industrial machinery, and construction machinery. In addition to stainless steel products like throttle bodies, we produce a wide range of industrial parts from small to large sizes. We have a track record of press processing for product plate thicknesses ranging from 0.3mm to 6.0mm. We will continue to challenge ourselves in press processing across a wide range of fields. 【Examples of Products for Outboard Motors (Partial)】 ■ Processing Process: Single-stage 1 process ・Material: SUS304 ・Plate Thickness: 2.5mm ■ Processing Process: Single-stage 3 processes × 2 products ・Material: SUS304 ・Plate Thickness: 1.0 / 2.5mm *For more details, please refer to the PDF document or feel free to contact us.

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Mitaka Industries is involved in many industrial products for automobiles and motorcycles. We produce metal press products for automotive optional parts, components such as "covers" for vacuum pumps that supply negative pressure to brake boosters, and components like electronic control throttle bodies (EVT). We have a track record of press processing with product sheet thicknesses ranging from 0.3mm to 6.0mm. We will continue to challenge ourselves in a wide range of fields in press processing. 【Examples of metal components for armrests (partial)】 ■ Processing steps: Single-stage 2 processes, 3 processes ・Material: SPHC ・Sheet thickness: 2.9mm ■ Processing steps: Single-stage 3 processes ・Material: SPHC ・Sheet thickness: 2.3mm *For more details, please refer to the PDF document or feel free to contact us.

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An auto tensioner is a device that properly maintains the tension of the timing belt that drives the camshaft from the engine's crankshaft and the auxiliary belt that drives the accessories. Our company produces the components of the auto tensioner, specifically the "pulley," and we can also combine individual pulleys and perform processing to press-fit an outer ring into the inner diameter. We have examples of parts manufactured with various processing methods, materials, plate thicknesses, and sizes. For more details on these examples, please refer to the related links. 【Examples of Individual Pulleys (Partial)】 ■ Processing Method: Transfer, Robot 10 Processes ・Material: SPCE ・Plate Thickness: 2.3mm ■ Processing Method: Transfer 7 Processes ・Material: SPCC ・Plate Thickness: 1.6mm *For more details, please refer to the PDF materials or feel free to contact us.

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Our company performs press processing of auto tensioner parts for timing belts. An auto tensioner is a device that properly maintains the tension of the timing belt, which drives the camshaft from the engine's crankshaft, and the auxiliary belt that drives the auxiliary components. We have experience in manufacturing "brackets" and "covers" with various processing methods, materials, plate thicknesses, and sizes. For details on these cases, please refer to the related links. 【Bracket Case Examples (Partial)】 ■ Processing Method: Compound, Robot 4 Processes ・Material: SPHC ・Plate Thickness: 4.0mm ■ Processing Method: Compound, Robot 5 Processes ・Material: SPHC ・Plate Thickness: 3.2mm *For more details, please refer to the PDF materials or feel free to contact us.

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Mitaka Industries produces oil seals and dust seal cores for a wide range of fields, primarily in the automotive sector, as well as industrial machinery, construction machinery, and railway vehicles. The dimensional accuracy of the seal cores is mostly in the range of 1/100mm, allowing us to supply low-cost, high-precision products tailored to our customers' usage and quality requirements. We have various examples of products with different processing methods, materials, plate thicknesses, and sizes. For more details on these examples, please refer to the related links. 【Examples of Seal Cores for Automotive Use (Partial)】 ■ Processing Method: Transfer, 7 processes ・Material: SUS430LX ・Plate Thickness: 1.0mm ■ Processing Method: Robot, 5 processes ・Material: SUS304, SUS430 ・Plate Thickness: 0.6mm *For more details, please refer to the PDF materials or feel free to contact us.

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The production of prototypes requires a balance of "delivery time," "accuracy," "cost," and "quality." Our company will propose methods and processes suitable for our customers while considering each of these balances. Additionally, please feel free to consult us about mass production not only for the press parts we prototype but also for products prototyped by other companies. In mass production, we will also consider total cost reduction for press products and suggest design changes. 【Mitaka Industry's Prototype Balance】 ■ Accuracy: Achieving press-processed products with an accuracy of 1/100mm from the prototype stage ■ Cost: Responding to prototypes while considering the overall cost from prototyping to mass production ■ Delivery Time: Responding with an in-house integrated system, accommodating short delivery times from one week ■ Quality: Ensuring the accuracy required by customer drawings with reliable technology and high-performance measuring equipment *For more details, please refer to the PDF materials or feel free to contact us.

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Our company has implemented numerous cost reductions through process conversion, such as eliminating machining after press processing and reducing the number of processing steps. For example, we have cases of converting pipe processing products to coil material processing, as well as cases of eliminating cutting and polishing processes through improvements in press molds. Even for products currently in mass production, there may be unexpected ways to reduce costs and improve quality and yield, so please feel free to consult with us. [Case Study: Pipe Processing → Press Processing] ■ Measures Taken - Conversion of pipe processing products to coil material processing - Significant reduction in material costs ■ Effects - Stabilization of quality - Substantial cost reduction in production expenses *For more details, please refer to the PDF document or feel free to contact us.

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Mitaka Industrial Co., Ltd. specializes in the press processing and assembly of metal products. Among these, we excel in product processing that requires precision at the 10μm level, thanks to over 50 years of rich experience and know-how in press work. Additionally, we are committed to daily innovative technology development, aiming to be a company that can provide more advanced technology in response to customer needs. 【Features】 ■ Supporting customers with high-precision, high-quality press processing ■ Quick response from prototype to mass production ■ Prototype press processed products can be accommodated within one week *For more details, please download the PDF or contact us.

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