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新英産業

addressOsaka/Higashiosaka-shi/Kusune 1-7-31
phone06-6745-3501
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last updated:May 17, 2019
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新英産業 List of Products and Services

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[Consultation Cases & Construction Cases] For those troubled by sponge and cushioning materials!

We handle a wide variety of materials according to our customers' requests. We publish case studies of consultations and construction projects we have resolved.

Our company handles original products developed in-house as well as those sourced both domestically and internationally. We mold them into shapes and hardness according to our customers' requests. With our technical capabilities that cannot be replicated by other companies, we provide detailed support. If you have concerns about sponges or cushioning materials, please feel free to consult us. 【Do you have any of these concerns regarding sponges or cushioning materials?】 ■ Exposed stainless steel piping that no contractor will take on, no matter who you consult. ■ Traditional devices lack waterproofing, making them unusable during post-operative showering, which poses significant risks. ■ Facilities for severely disabled individuals are very dark and sterile, leading to feelings of gloom and depression. ■ In gymnastics clubs, the equipment is extremely expensive, resulting in inadequate safety measures. Leave it to us! *For more details, please download our catalog or feel free to consult us.

  • Rubber sheet

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Cushion material surface coating "Dip Coating" *Original developed material!

If it's a single bubble, you can directly apply a flexible skin. For connected bubbles, it's a new material that can be processed with a dip by attaching Airlex!

This is an original product from Shin-Ei Industry, developed with unique materials to bring the idea of "it would be nice to have" into shape, sourced both domestically and internationally. We handle a wide variety of materials that are not available elsewhere, tailored to our customers' requests. "Dip coating" is a cushioning material surface paint made possible through a contract with the American company FlexaServe. For standalone bubbles, a flexible surface can be applied directly. For interconnected bubbles, it is possible to apply Dip processing by adhering Airlex. 【Features】 - High elasticity (stretch rate of 300%) - Can be washed thoroughly with alcohol disinfectants and detergents - High safety (passes food hygiene tests) - Abrasion resistance 【Examples of Use】 - Nursing and caregiving products - Sports and leisure goods - Childcare and educational products, miscellaneous goods, etc. *For more details, please contact us or refer to the PDF.

  • Anti-vibration rubber

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A buoyant cushioning material with a stretch rate of 300%.

Soft PVC high foamed sponge used for sports and leisure goods, nursing and caregiving products, etc. *Passed food hygiene tests and has high safety.

This is an original product developed by Shin Ei Sangyo, utilizing uniquely developed materials and those sourced both domestically and internationally, to bring to life the idea of "it would be nice if there were." We handle a wide variety of materials that are not available elsewhere, tailored to our customers' requests. "Airlex" is a soft PVC high-foamed sponge that we have an exclusive contract with the Swiss company Airlex. It has good compatibility with dip paints and is used in items such as float key holders and shampoo pillows for beauty salons. In addition to this, we offer a diverse range of materials according to our customers' needs. If you have any concerns regarding sponges or cushioning materials, please feel free to contact us. 【Features】 - High elasticity (stretch rate of 300%) - Can be washed thoroughly with alcohol disinfectants or detergents - High safety (cleared food hygiene tests) - Abrasion resistance *For more details, please refer to the PDF materials or feel free to contact us. *If you would like a sample, please inquire through the contact form. *Please note that sample products may differ from product images. Thank you for your understanding.

  • Anti-vibration rubber

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Material processing technology "Glue Coating Processing"

Technology for applying adhesive processing to flat products such as polyethylene foam and urethane foam.

"Adhesive Coating" is a technology for applying adhesive to flat products such as polyethylene foam and urethane foam. There is also adhesive processing that incorporates high-strength washi paper. Our company has been handling sponge and cushioning materials like urethane and polyethylene for half a century. We have developed reliable technology based on trust and proven results. With a rich product lineup and our processing technology, we meet our customers' needs. [Features] ■ Adhesive processing for flat products ■ Support for high-strength washi paper adhesive processing *For more details, please refer to the PDF document or feel free to contact us.

  • Urethane foam
  • Safety and consumables
  • others

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Material processing technology "Hot Press Molding Processing"

A processing method that involves machining polyethylene foam and molding it into any shape within a heated mold.

"Heat Press Molding" is a processing method that involves thermosetting polyethylene foam and shaping it into any desired form within a heated mold. Heat pressing urethane foam with a high-temperature mold is a similar processing method. Our company has been handling sponges and cushioning materials such as urethane and polyethylene for half a century. We have developed reliable technology through trust and proven results. With a rich product lineup and our processing technology, we respond to our customers' needs. [Features] ■ A processing method that thermosets polyethylene foam and shapes it into any desired form within a heated mold. *For more details, please refer to the PDF document or feel free to contact us.

  • Urethane foam
  • Safety and consumables
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Material processing technology "Thomson processing"

A versatile processing method that can also handle polyethylene, rubber, urethane, soft PVC, and more!

"Thomson processing" is a method of machining where blades are bent into any shape and pressed against cushioning material to punch out the desired shape. This versatile processing method can be applied not only to polyethylene but also to rubber, urethane, soft PVC, and more. Our company has been handling sponges and cushioning materials such as urethane and polyethylene for half a century. We have cultivated reliable technology through trust and achievements. With a rich product lineup and our processing technology, we respond to our customers' needs. [Features] - Blades are bent into any shape and pressed against cushioning material to punch out the desired shape. - Processing is possible for rubber, urethane, soft PVC, and more. *For more details, please refer to the PDF document or feel free to contact us.

  • Urethane foam
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Bead foam (Mirablock, P block, expanded polystyrene, etc.)

Strong against shock, cracking, solvents, etc., suitable for applications requiring durability!

"Bead foam (Mirablock, P-block, expanded polystyrene, etc.)" is a product that undergoes secondary foaming by applying steam to beads within a mold. Expanded polystyrene is weak against impacts but is inexpensive. Mirablock and P-block are strong against impacts, breakage, solvents, etc., and are used in applications that require durability. [Features] - Secondary foaming of beads by applying steam within the mold - Strong against impacts, breakage, solvents, etc. *For more details, please refer to the PDF document or feel free to contact us.

  • Urethane foam
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EVA foam

Blend ethylene vinyl alcohol with polyethylene! It has elasticity and minimal permanent compression deformation.

"EVA foam" is a product that combines polyethylene with ethylene vinyl acetate to provide elasticity. Compared to polyethylene foam, it has less permanent compression deformation, making it suitable for use in joint mats, insoles, and playground equipment that undergo repeated compression. 【Features】 ■ Blends polyethylene with ethylene vinyl acetate ■ Has elasticity ■ Less permanent compression deformation compared to polyethylene foam *For more details, please refer to the PDF document or feel free to contact us.

  • Urethane foam
  • others
  • Playground equipment

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Bubble wrap (air cap, bubble wrap, etc.)

It is possible to change the thickness of the film and the size of the airbag particles according to the application!

"Bubble cushioning material (air cap, bubble wrap, etc.)" is a product that provides cushioning with numerous small air bags, despite being non-foamed. The thickness of the film and the size of the air bags can be adjusted according to the application. It is mainly used for cushioning envelopes, packaging materials for furniture, and machinery. 【Features】 ■ Non-foamed ■ Provides cushioning with numerous small air bags ■ Thickness of the film and size of the air bags can be changed according to the application *For more details, please refer to the PDF materials or feel free to contact us.

  • Urethane foam
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Non-bridge extruded products (Miramat, Lightron board, etc.)

Affordable and recyclable due to no bridging! For cushioning material and packaging for precision electronic devices!

"Non-crosslinked extruded products (Miramat, Laitron board, etc.)" are inexpensive and recyclable products due to their non-crosslinked nature. Long lengths can be produced for veneers and thin materials up to about 60mm, and they are used in various cushioning materials, packaging for precision electronic devices, buoyancy materials, sports goods, and miscellaneous items. [Features] - Inexpensive and recyclable due to non-crosslinking - Long lengths can be produced for veneers and thin materials up to about 60mm *For more details, please refer to the PDF document or feel free to contact us.

  • Urethane foam
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Electronic cross-linked products (PEF, Softlon, etc.)

Long items can be produced with the extrusion sheet, making it suitable for use as insulation material for factory roofs!

Electronic cross-linked products (such as PEF and Softlon) are products in which ethylene chains are linked using electrons to improve heat resistance and physical strength, similar to chemical cross-linking. Since long items can be produced as extruded sheets, they are used in applications such as insulation materials for factory roofs, tape substrates, packing and gaskets, and civil engineering joint materials. [Features] - Ethylene chains are linked using electrons - Long items can be produced as extruded sheets *For more details, please refer to the PDF document or feel free to contact us.

  • Urethane foam
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Original development material "Low-Rebound Gel Pack (in development)"

Original development materials expected to be used in the medical and nursing care fields.

The "Low-Resilience Gel Pack" is a material currently under development to achieve better pressure distribution than conventional low-resilience urethane and ad hoc gel. It is expected to be used in the medical and caregiving fields, such as in pressure sore prevention cushions and shock-absorbing pads. 【Features】 ■ Currently under development to achieve better pressure distribution than conventional low-resilience urethane and ad hoc gel ■ Expected applications in the medical and caregiving fields *For more details, please refer to the PDF document or feel free to contact us.

  • Urethane foam
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Chemical crosslinking products (Sanpelca, PE Light, Opsel, etc.)

Chemically bond the ethylene chains of polyethylene foam to improve mechanical properties!

"Chemical cross-linked products (Sanpelca, PE Lite, Opcel, etc.)" chemically bond the ethylene chains of polyethylene foam, enhancing mechanical properties such as heat resistance and tear strength. They are used in interior materials for stationery and tools, as well as in kickboards and toys for young children. 【Features】 ■ Improved mechanical properties such as heat resistance and tear strength ■ Used in interior materials for stationery and tools, kickboards, and toys for young children *For more details, please refer to the PDF document or feel free to contact us.

  • Urethane foam
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Original development material "Gel-type epidermis"

A diverse lineup of materials! A surface that does not interfere with the softness of Ad Hoc Gel.

The "gel skin" is a surface that does not interfere with the softness of the ad hoc gel. It is molded into a bowl shape to allow for gel injection. It can be used for applications such as neck cushions in beauty salons. In addition, we handle a wide variety of materials according to customer requests. If you have concerns about sponges or cushioning materials, please feel free to contact us. 【Features】 ■ Molded into a bowl shape to allow for gel injection ■ Does not interfere with the softness of the ad hoc gel *For more details, please refer to the PDF document or feel free to contact us.

  • Urethane foam
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Original development material "Seismic Gel"

Stick it under furniture and appliances to prevent tipping during an earthquake! Urethane-based gel.

"Seismic Gel" is a gel that has increased hardness and adhesive strength compared to ad hoc gel. It is a polyurethane-based gel that can be attached under furniture and electrical appliances to prevent them from tipping over during an earthquake. In addition to this, we handle a wide variety of materials according to our customers' requests. If you have concerns about sponges or cushioning materials, please feel free to contact us. [Features] ■ Polyurethane-based ■ Gel with increased hardness and adhesive strength compared to ad hoc gel *For more details, please refer to the PDF document or feel free to contact us.

  • Urethane foam
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Original development material "Ad Hoc Gel"

Ultra-soft material that could not be achieved with conventional rubber! Polyurethane gel with unique cushioning properties.

"Ad Hoc Gel" is a polyurethane-based gel developed with the softness of human fat as a reference. It is an ultra-soft material that was not possible with conventional rubber, and its unique cushioning properties are well-received. It can be used for applications such as wheelchair cushions, work chair cushions, and prosthetic and orthotic cushions. [Features] - Polyurethane-based gel - Developed with the softness of human fat as a reference - Ultra-soft - Unique cushioning properties *For more details, please refer to the PDF document or feel free to contact us.

  • Urethane foam
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Material processing technology "Thermosetting Dip"

Reliable technology cultivated through trust and achievements! We meet your needs with a wide range of products and processing techniques.

"Thermosetting Dip" is a processing method in which a preheated mold is immersed in a PVC paste sol, causing the sol around the mold to cure and form. It excels in aging resistance, oil resistance, electrical insulation resistance, chemical resistance, and heat resistance. Our company has been handling sponge and cushioning materials such as urethane and polyethylene for half a century. We have developed reliable technology through trust and proven results. With a rich product lineup and our processing technology, we respond to our customers' needs. [Features] - Cures and forms the sol around the mold - Excellent aging resistance and oil resistance - Excellent electrical insulation resistance, chemical resistance, and heat resistance *For more details, please refer to the PDF document or feel free to contact us.

  • Safety and consumables
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Material processing technology "Vacuum Forming"

Reliable technology cultivated through trust and achievements! We meet your needs with a rich product lineup and processing technology.

"Vacuum forming" is a molding method that softens sheet-like resin by applying heat and creates the desired shape by suctioning and adhering it to a mold. Our company has been handling sponge and cushioning materials such as urethane and polyethylene for half a century. We have cultivated reliable technology through trust and achievements. With a rich product lineup and processing technology, we respond to our customers' needs. [Features] ■ Softens sheet-like resin by applying heat ■ Creates the desired shape by suctioning and adhering to a mold ■ Materials: PVC sheets, PE sheets, and others *For more details, please refer to the PDF document or feel free to contact us.

  • Safety and consumables
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Rubber and others: "Silicone Rubber"

Introduction of safe silicone rubber used in medical-related devices and food-related equipment.

"Silicone rubber" excels in heat resistance, cold resistance, ozone resistance, and electrical properties (insulation). Due to its physiological safety, it is widely used in medical devices, food-related equipment, electronic devices, and in places where heat resistance is required. [Features] - Heat resistance, cold resistance, ozone resistance - Excellent electrical properties (insulation) - Physiologically safe - Widely used in places requiring heat resistance *For more details, please refer to the PDF document or feel free to contact us.

  • others

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Rubber and others: "NBR Rubber"

Introduction to the most widely used oil-resistant synthetic rubber.

"NBR rubber" is a copolymer of butadiene and acrylonitrile, and it is the most widely used synthetic rubber with oil resistance. This product comes in a wide variety, and its characteristics are determined by the acrylonitrile content (bonded AN content). A higher bonded AN content increases oil resistance, while a lower content (with more butadiene) enhances cold resistance. [Features] - Copolymer of butadiene and acrylonitrile - Wide variety - Higher bonded AN content increases oil resistance, while lower content decreases cold resistance *For more details, please refer to the PDF materials or feel free to contact us.

  • others

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Rubber Sponge "Silicone Sponge"

The durable temperature range is from -60°C to +200°C! Silicone sponge that withstands high-pressure steam.

"Silicone sponge" is a rubber sponge with a siloxane bond structure, primarily used for heat resistance. In addition, it has excellent cold resistance, ozone resistance, and electrical insulation properties, but it has the drawback of low physical strength. Dimethyl silicone rubber has weak resistance to steam, but methyl vinyl silicone rubber can withstand high-pressure steam, making it widely used in heat-resistant rubber products. 【Features】 - Cold resistance, ozone resistance - Excellent electrical insulation - Low physical strength - Mainly used for heat resistance - Usable temperature range is from -60°C to +200°C *For more details, please refer to the PDF document or feel free to contact us.

  • others

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Rubber Sponge "EPDM Sponge"

Rubber sponge with excellent electrical insulation properties, used in general industrial rubber products.

"EPDM sponge" is a copolymer of ethylene and propylene or ethylene and propylene with a third component, with the former referred to as EPM and the latter as EPDM. Both are referred to as EPR. This rubber sponge is excellent in ozone resistance, chemical resistance, heat resistance, and electrical insulation, making it suitable for general industrial rubber products and electrical insulation. However, it has the drawbacks of a slow vulcanization rate and poor oil resistance. [Features] - Copolymer of ethylene, propylene, and a third component - Ozone resistance, chemical resistance, heat resistance - Excellent electrical insulation - Slow vulcanization rate and poor oil resistance - Used for general industrial rubber products and electrical insulation *For more details, please refer to the PDF document or feel free to contact us.

  • others

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Rubber Sponge "CR Sponge"

Rubber sponge used for general industrial rubber products that require oil resistance and weather resistance.

"CR Sponge" is a synthetic rubber commonly known as neoprene, which is a chloroprene polymer. It has moderate oil resistance, heat resistance, and flame retardancy, and it exhibits good weather and ozone resistance, along with favorable general physical properties, making it widely used in general industrial rubber products that require oil and weather resistance. [Features] - Chloroprene polymer - Moderate oil resistance, heat resistance, and flame retardancy - Good weather and ozone resistance - Widely used in general industrial rubber products *For more details, please refer to the PDF document or feel free to contact us.

  • Anti-vibration rubber
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Rubber Sponge "NR Sponge"

A rubber sponge that excels in tensile strength and workability, suitable for products requiring high strength.

"NR Sponge" is a rubber sponge that excels in elasticity, abrasion resistance, cold resistance, tensile strength, and processability. It has characteristics such as low dynamic heat generation, but it also has drawbacks, including poor heat resistance, oil resistance, weather resistance, and ozone resistance. In addition to general industrial products, it is particularly used in products that require high abrasion resistance and strength, vibration-damping rubber, and large tires. 【Features】 - Elasticity, abrasion resistance, cold resistance - Excellent tensile strength and processability - Low dynamic heat generation - Used in general industrial products, vibration-damping rubber, large tires, etc. *For more details, please refer to the PDF document or feel free to contact us.

  • Anti-vibration rubber
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Material processing technology "Profile Processing"

Utilized for mattresses and kitchen sponges! Technology for cutting urethane into shapes with uneven surfaces.

"Profile processing" is a method of cutting urethane foam while sandwiching it with rollers that have uneven surfaces. It is used in products such as mattresses and kitchen sponges. Our company has been handling sponge and cushioning materials like urethane and polyethylene for half a century. We have developed reliable technology through trust and proven results. With a wide range of products and our processing technology, we meet our customers' needs. [Features] - Cutting while sandwiching with rollers that have uneven surfaces - Used in products such as mattresses and kitchen sponges - Material: Urethane foam *For more details, please refer to the PDF document or feel free to contact us.

  • Urethane foam
  • Safety and consumables
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Two-dimensional processing technology for materials

It is also possible to cut characters in a single stroke! Two-dimensional processing that skillfully manipulates special blades.

"2D processing" is a processing method that skillfully manipulates special blades. By reading CAD data and using high-speed blades that can adjust angles, materials are cut into free shapes in a single stroke. Our company has been handling sponge and cushioning materials such as urethane and polyethylene for half a century. We have developed reliable technology through trust and proven results. With a rich product lineup and our processing technology, we meet our customers' needs. [Features] ■ Skillfully manipulate special blades ■ Cut materials into free shapes ■ Material: Urethane foam *For more details, please refer to the PDF document or feel free to contact us.

  • Urethane foam
  • Safety and consumables
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Material processing technology "CF Cut"

Introduction to processing technology for creating three-dimensional surfaces with inexpensive molds.

"CF Cut" is a processing method that involves pressing urethane foam against a mold to cut it. There are limitations on the shapes that can be processed, but it is possible to create three-dimensional curved surfaces with inexpensive molds. Our company has been handling sponges and cushioning materials such as urethane and polyethylene for half a century. We have developed reliable technology based on trust and proven results. With a wide range of products and our processing technology, we meet our customers' needs. [Features] ■ Limitations on processing shapes ■ Capable of producing three-dimensional curved surfaces with inexpensive molds ■ Material: Urethane foam *For more details, please refer to the PDF document or feel free to contact us.

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Urethane foam "Chip Urethane"

Recycle urethane scraps! High-density chip urethane that is less likely to bottom out.

"Chip urethane" is made by crushing leftover urethane and binding it with adhesive. As a recycled product, there is some variation in quality, but it has a high density and is less likely to bottom out, making it suitable for use in furniture and mats. 【Features】 ■ Recycled product ■ High density and less likely to bottom out ■ Used in furniture and mats *For more details, please refer to the PDF document or feel free to contact us.

  • Urethane foam

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Integral Skin Foam (Skinless Foam)

Forming a skin on the surface! Skinless urethane suitable for car handles and chair armrests, etc.

"Integral skin foam (skinless foam)" is a type of molded urethane. During molding, a skin is formed on the surface, allowing for the elimination of post-processing such as sewing. It is used in car steering wheels and chair armrests. 【Features】 ■ A type of molded urethane ■ Forms a skin on the surface during molding ■ Eliminates post-processing such as sewing ■ Used in car steering wheels and chair armrests *For more details, please refer to the PDF document or feel free to contact us.

  • Urethane foam

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Molded Urethane Foam

High design quality and durability! Polyurethane foam suitable for car seats and more.

"Molded polyurethane foam" is a type of polyurethane formed by injecting raw materials into a mold. Due to its high design quality and durability, it is used in car seats and commercial chairs, among other applications. [Features] - Formed by injecting raw materials into a mold - High design quality and durability - Used in car seats and commercial chairs, etc. *For more details, please refer to the PDF document or feel free to contact us.

  • Urethane foam

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Low-resilience urethane foam / High-resilience urethane foam

Low-resilience and high-resilience urethane foam suitable for bedding such as pillows and mattresses.

"Low-resilience urethane foam / High-resilience urethane foam" is a material handled by Shin-Ei Sangyo, a comprehensive manufacturer of urethane, sponge, and cushioning materials. "Low-resilience" is a soft urethane foam that has been enhanced with a special formulation to add functions such as shock absorption and body pressure distribution. It gradually returns to its original shape when pressure is applied. "High-resilience" is a special foam that, while being high-density, has low hardness and less bottoming-out sensation compared to regular urethane foam. It is suitable for mattresses and similar applications due to its stability. 【Features (Low-resilience)】 ■ Adds functions such as shock absorption and body pressure distribution ■ Gradually returns to its original shape when pressure is applied ■ Used for pillows, wheelchair cushions, etc. *For more details, please refer to the PDF materials or feel free to contact us.

  • Urethane foam

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Soft polyurethane foam (ether type)

High cushioning! Ether-based polyurethane foam suitable for furniture and clothing.

The "Soft Polyurethane Foam (Ether Type)" is a polyurethane foam handled by Shin-Ei Sangyo Co., Ltd., a comprehensive manufacturer of polyurethane, sponge, and cushioning materials. The ether type has high cushioning properties and excels in water resistance, moisture resistance, and chemical resistance, making it suitable for a wide range of applications due to its good processability. Main applications include furniture, clothing, and packaging materials. 【Features】 ■ Ether type ■ High cushioning properties ■ Excellent water resistance, moisture resistance, and chemical resistance ■ Used in furniture, clothing, packaging materials, etc. *For more details, please refer to the PDF document or feel free to contact us.

  • Urethane foam

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