常盤産業 List of Products and Services

We will introduce a case of automating the assembly machine for automotive parts, aiming to reduce manufacturing processes and labor costs by automating the line process. Before implementation, production was carried out by an 8-person team, and the overwhelming number of orders led to a situation where production could not keep up. After implementation, the team of 8 was able to perform the work of 10 people, achieving a stable production system through regular maintenance. 【Case Overview】 ■Challenges - Manufacturing with an 8-person team - Overwhelming orders leading to production not keeping up ■Results - Able to perform the work of 10 people with 8 - Achieved a stable production system through regular maintenance *For more details, please refer to the PDF document or feel free to contact us.

• Other services and technologies

We would like to introduce a case study of the "Washer Inspection Device" used for inspecting fine scratches on black spots that are difficult to distinguish. Before the introduction, all inspections were outsourced, incurring an annual cost of 7 million yen, but after the introduction, the burden of outsourcing costs was completely eliminated. Additionally, it became possible to check for dents on the washers, thin scratches on the washer surfaces, and black spots through the software. 【Case Overview】 ■Challenges - All inspections were outsourced, resulting in an annual cost of 7 million yen. ■Results - The burden of outsourcing costs was completely eliminated. - The cost of introducing the device was approximately 8 million yen. - The initial investment cost was recovered in the second year. *For more details, please refer to the PDF document or feel free to contact us.

• Measurement and Inspection

We would like to introduce a case of automating the line process aimed at reducing labor costs in the manufacturing process of the "Industrial Camera Screw Inspection Device." Before the implementation, defects were checked manually, but after the implementation, we were able to identify issues that were previously unknown to humans, making the points for improvement clear. Additionally, we considered the introduction of a second automated machine and gradually implemented automation according to the budget. 【Case Overview (Partial)】 ■Challenges - Manual inspection of defects - Subjective inspection by humans ■Results - Significantly reduced the defect rate - Contributed to preventing the outflow of defective products *For more details, please refer to the PDF document or feel free to contact us.

• Measurement and Inspection

We would like to introduce a case where automatic parts supply in the "Screw and Small Parts Inspection Device" has achieved 24-hour operation. To accommodate hollow sets and cut bolts that are difficult to transport due to the absence of a head, we developed a robot-based image recognition inspection machine that places screws on a flat pallet for identification. Previously, skilled workers checked each piece individually, but now we can perform checks for hard-to-see defects such as scratches and dents with high accuracy. 【Case Overview】 ■ Challenge: Skilled workers were checking each piece individually. ■ Results - Enabled inspection of screws of various shapes. - High-precision checks for hard-to-see defects such as scratches and dents have become possible. - Achieved 24-hour operation. - Enabled packaging of multiple types of parts at once. *For more details, please refer to the PDF document or feel free to contact us.

• Measurement and Inspection

We would like to introduce a case study on the introduction of a "hose automatic assembly machine" for automation and labor-saving. By implementing "hybrid automation of humans and machines," we achieved a significant reduction in automation costs, which would otherwise require hundreds of millions in expenses if fully automated. Before the introduction, three operators were handling the tasks, but after the implementation, it became possible for one operator to manage the work. 【Case Overview】 ■Challenges - Three operators were handling the tasks ■Results - It became possible for one operator to manage the work - Even with partial automation, labor costs were reduced to one-third *For more details, please refer to the PDF document or feel free to contact us.

• Other services and technologies

We would like to introduce our company's "Automation and Labor-saving" initiatives. We offer "Automation of Production Lines and Manual Processes" that can accommodate everything from transfer lines to standalone process automation, as well as "Laser Cleaning" for rust and metal surface treatment and paint stripping. Please feel free to contact us when you need our services. 【Products We Handle】 ■ Automation of Production Lines and Manual Processes ■ Automation of Appearance and Visual Inspections ■ Automation using Robots ■ Laser Cleaning *For more details, please refer to the PDF materials or feel free to contact us.

• Other services and technologies

We would like to introduce our RPA services. We provide support from business investigation and verification before implementation, to robot creation after implementation, and maintenance. "If we want to automate our business, can RPA really solve it?" "Can our company's operations even be automated with RPA?" For those considering implementation for the first time, our dedicated staff will provide support. 【Implementation Process】 1. Trial and target business hearing 2. Implementation 3. Production and training support 4. Maintenance, management, and operational support *For more details, please refer to the PDF document or feel free to contact us.

• RPA

"BizRobo!" is an RPA tool that allows you to create robots using only mouse operations without any programming. You can try it out with a one-month free trial, and no special equipment is required; it can be used with just one computer. Additionally, it can operate various applications in the background. Please feel free to contact us if you need assistance. 【Features】 ■ Accurate without mistakes ■ Never takes a break ■ Can be scaled up quickly ■ Works fast ■ Doesn't quit ■ Can only do what it has been taught *For more details, please refer to the PDF materials or feel free to contact us.

• RPA

We would like to introduce our "Laser Cleaning Service." By irradiating the area to be cleaned with a laser, plasma is rapidly generated on the irradiated surface, causing the target material to detach from the base material due to the shock and thermal expansion pressure. The operation is simple and can be completed in a short time. We will propose appropriate construction methods and systems tailored to the specific workpiece. 【Features】 ■ Precision - Accurate / Controllable ■ Environmental Impact - Environmentally conscious / Contributing to SDGs *For more details, please refer to the PDF document or feel free to contact us.

• Other services and technologies

We would like to introduce our "automation through robotics." We provide support until you can utilize the equipment to achieve the desired performance. Through close collaboration with various robot manufacturers, we facilitate smooth communication between our customers and the manufacturers. 【Areas of Expertise】 ■ Collaboration with various robot manufacturers ■ Comprehensive support for upstream and downstream equipment ■ Proposals based on our own specifications *For more details, please refer to the PDF document or feel free to contact us.

• Other services and technologies

We would like to introduce our "Automation of Visual Inspection" that we are conducting. We have a wealth of delivery experience with inspection equipment for automotive resin products, industrial camera screw inspection devices, and more. We solve the labor shortage through automation and labor-saving measures. Please feel free to contact us when you need assistance. 【Image Processing Inspection System】 ■ Camera & Lighting Selection ■ NG Detection by AI ■ Original Image Processing Software ■ PC-Based Unique Platform ■ Automated Inspection Linked with Robots ■ Comprehensive Support from Concept to Implementation *For more details, please refer to the PDF materials or feel free to contact us.

• Other services and technologies

We would like to introduce our "Automation of Production Lines and Manual Operations." We cover processes from transportation, assembly, parts supply, to inspection. With years of achievements and experience, we can accommodate various needs. Please feel free to contact us when you require our services. 【Features】 ■ We cater to various needs based on years of achievements and experience. ■ We can automate everything from transfer lines to standalone processes. ■ We propose automated machines suitable for various work shapes. ■ We can accommodate various specifications both domestically and internationally. *For more details, please refer to the PDF materials or feel free to contact us.

• Other services and technologies

We would like to introduce our "Anti-Slip Coating Agent." It maintains its anti-slip effectiveness even when wet, protecting against falls and slip accidents. It is resistant to peeling and also offers anti-corrosion and static electricity effects. It is particularly effective when used on "floors, stairs, corridors, structures, pedestrian bridges, and connecting bridges in factories and warehouses," as well as "ramps in hospitals and nursing facilities." 【Features】 ■ Difficult to peel off due to strong special adhesive ■ Always exhibits strong anti-slip effectiveness ■ High weather resistance (to fuel, seawater, acid rain, heat, and UV rays) ■ Strong durability (can withstand truck traffic) ■ Anti-corrosion effect (covers the surface of metals like steel plates with a robust film) ■ Partial repairs possible through re-coating *For more details, please refer to the PDF document or feel free to contact us.

• Plastering and painting work

We propose "Fume and Oil Mist Countermeasures" as a solution to airborne dust particles in our factory, particularly issues related to oil mist and fume fine dust. Our dust collectors, which pose no fire risk, purify the air within the factory. This will be beneficial for factories equipped with cutting (lathe, NC, MC), grinding machines, and other equipment. 【Features】 ■ Adoption of high-performance dust collectors (highly rated for dust collection power, durability, and reliability) ■ Products based on electric dust collection technology characterized by needle discharge ■ Oil mist dedicated filters that capture mist of approximately 1 micron or larger ■ High durability against high temperature and pressure ■ Strong capture capability for large amounts of oil *For more details, please refer to the PDF materials or feel free to contact us.

• Other services and technologies

We offer "infrared thermal imaging cameras" that enable early detection of individuals with fever while maintaining social distance. We have the high-performance model "R450SS" and the camera head separation model "F50-STD" available. In the event of detecting an abnormal temperature, an alarm will sound quickly. Please feel free to contact us if you are interested. 【Features】 ■ Non-contact screening of body surface temperature while maintaining social distance ■ Quick alarm sound in case of detecting an abnormal temperature ■ Customizable threshold and measurement area ■ Proven track record at international airports nationwide *For more details, please refer to the PDF document or feel free to contact us.

• Security cameras and surveillance systems

The "μ isolator" is a seismic isolation device that achieves seismic protection only for the necessary parts by placing it under equipment that needs to be protected from earthquakes in factories, offices, and other locations. It is suitable for floor seismic isolation of important equipment and for preventing the tipping of racks and fragile items within factories. It can accommodate a very wide range of applications, from machine tools and equipment racks to OA floors and high-end artworks. 【Features】 ■ Easy to install ■ Thin, light, and strong ■ Significant cost reduction ■ No constraints, widely applicable *For more details, please refer to the PDF materials or feel free to contact us.

• Earthquake-proof and vibration-damping equipment

"T-LOCK" is a seismic bracket that can be installed without drilling holes. It can be installed without moving the equipment and is detachable, making it suitable for frequent line changes of the equipment. The shape can be customized. Please feel free to contact us when you need assistance. 【Features】 ■ Can be installed without drilling holes in the floor ■ Can be installed without moving the equipment ■ Compatible with various sizes ■ Detachable *For more details, please refer to the PDF document or feel free to contact us.

• Earthquake-proof and vibration-damping equipment

"T-Mute" is an aluminum sound-absorbing material that reduces the noise of machinery operations within factories, not only eliminating sound leakage outside the factory but also improving the working environment inside the factory. It addresses issues such as "there are complaints from nearby residents, but we cannot identify the noise source" and "we do not want to compromise work efficiency." This product has excellent fire resistance, high-speed airflow resistance, water resistance, corrosion resistance, and vibration resistance, allowing for semi-permanent use. 【Features】 ■ Usable in various indoor and outdoor locations ■ No generation of dust or fibers ■ Lightweight despite being metal ■ Capable of accommodating a wide range of sound frequencies ■ Almost 100% recyclable *For more details, please refer to the PDF document or feel free to contact us.

• Others/Roofing materials (shingles, cement, steel sheets, aluminum)

"T-Protect" is a chiller condenser clogging prevention filter that can maintain airflow even in mist environments. About 70% of chiller failures are due to condenser clogging, which damages cooling components. This product is characterized by its low clogging from dirt. Additionally, it can be reused repeatedly through cleaning. 【Features】 ■ Maintains airflow even in mist environments ■ Perfect fit according to intake size ■ Easy one-touch installation with Velcro ■ Low clogging from dirt *For more details, please refer to the PDF document or feel free to contact us.

• others

We would like to introduce the "Workplace Environment Improvement Products" handled by Tokiwakan Industry Co., Ltd. Starting with the soundproof panel "T-Mute," which has a proven noise reduction of over 20dB, we also offer various products such as the ceramic material (tile recycling) anti-slip "T-Grip" and infection prevention products. You can choose according to your needs. 【Lineup (excerpt)】 ■ Equipment noise soundproof panel T-Mute ■ Earthquake countermeasure gel sheet T-LOCK ■ Fall prevention anti-slip T-Grip ■ Infrared thermal imaging camera (handheld and dome types) ■ Splash prevention board, etc. *For more details, please refer to the PDF materials or feel free to contact us.

• Safety and consumables

The "Multi-Image Processing and Inspection System" is a product equipped with an automatic inspection system that resolves labor shortages through robots and image processing. It adopts new inspection technologies for "halation removal" and "surface irregularity extraction." Images are synthesized using 360°/8-direction lighting and imaging. Additionally, our company offers proposals for automation systems. Customization is also available, so please feel free to contact us. 【Features】 ■ Halation removal: "Scratches and dents" on metal processed parts ■ Surface irregularity extraction: "Chips" on resin parts, connector and housing parts ■ Easy lighting setup: "Scratches" on resin parts, connector and housing parts ■ New inspection technology: Multi-image processing *For more details, please refer to the PDF document or feel free to contact us.

• others

The "High-Speed Appearance Inspection Device" is a parallel link type product that conducts inspections by approaching the targeted position from various angles with a single camera. It has a wide operational range, with a maximum bending angle of 90 degrees and a rotation angle of 360 degrees. It achieves space-saving for the inspection device and can be easily set up with a dedicated console. Our company is capable of handling advanced and complex appearance inspections using COGNEX ViDi (deep learning). We can design and manufacture devices tailored to your product specifications, so please feel free to contact us. 【Features】 ■ Approaches the targeted position from various angles with a single camera ■ Coordinated operation combining XYZ stage and rotation (Rz) stage ■ Positioning accuracy of ±0.05 degrees ■ Space-saving design for the inspection device ■ Easy setup with a dedicated console *For more details, please refer to the PDF document or feel free to contact us.

• others

At Tokiwakogyo Co., Ltd., we propose the "automation" of production lines. We solve the labor shortage through the automation and streamlining of production lines. We offer a wide range of solutions, including production lines, appearance and visual inspections, and automatic inspection systems. We handle systems such as the "Multi-Image Processing and Inspection System" that alleviates labor shortages with robots and image processing, and the "3D Recognition Extraction and Automatic Alignment Device." 【Examples of Streamlining Devices】 ■ 3D Bolt Cylinder Picking System (TP100M) ■ Multi-Image Processing and Inspection System ■ 3D Bolt Cylinder Picking System (SP100D) ■ 3D Recognition Extraction and Automatic Alignment Device ■ Parallel Link Type High-Speed Appearance Image Inspection Device *For more details, please refer to the PDF materials or feel free to contact us.

• Picking System
• Picking robots (shelf transport robots, arm picking robots)

This product is a non-fluorocarbon type cooler for control panels that maintains an appropriate temperature state within the control panel through its unique energy-saving control. The sealed structure prevents the intrusion of oil mist and dust. The external fan uses "metal blades" that are highly resistant to oil, and the fan can be easily removed for hassle-free maintenance. It also comes with a notification function for maintenance timing. 【Features】 ■ The external fan uses "metal blades" that are highly resistant to oil ■ The fan can be easily removed for hassle-free maintenance ■ Easy filter replacement ■ Notification function for maintenance timing ■ Four types of operating modes *For more details, please refer to the PDF document or feel free to contact us.

• Monitoring and Control Equipment

This product is an indoor soundproof partition that can divide rooms and address indoor noise issues. It is easy to set up, made of flame-retardant material, and comes in a wide variety of colors. It can be used to reduce equipment noise, create meeting-friendly workspaces, provide a noise-free office environment, and address neighborhood noise problems. 【Features】 ■ Easy to set up ■ Easy to move ■ Wide variety of colors ■ Flame-retardant material (optional) ■ Basic size: W900×H1,810×D33 *For more details, please refer to the PDF document or feel free to contact us.

• Soundproofing panels
• Soundproofing/Shielding Unit