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We would like to introduce a case study of the steel material inversion device 'e-Rev48-300' implemented at Tokushin Steel Co., Ltd. When it comes to inverting heavy objects, there are situations where manual assistance is still required even when using an inversion machine, leading to safety concerns and challenges in production efficiency. Additionally, the height from the floor to the table surface is significant, raising concerns about labor injuries such as arm and back strains during lifting. The steel material inversion device 'e-Rev48-300' eliminates the need for a hydraulic tank due to its compact size and full electrification. It was adopted because it offers advantages such as "easy maintenance," "smart movement," and "simple operation with just one button," allowing for safe operations and increased productivity. 【Case Overview】 ■Challenges - Difficult maintenance due to hydraulic operation - Need for space due to the large size of the machine ■Results Addressing the Challenges - Work time was reduced by 10 to 15 minutes per hour. - Compact design allowed for effective use of space. - Electric operation made maintenance tasks easier. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe company we would like to introduce this time is Maeda Steel Co., Ltd., which specializes in surface finishing and cutting sales of special steel materials and ordinary steel materials. Traditionally, they have been performing the inversion work when processing steel materials either manually or using their own steel inversion machine that was introduced over 20 years ago. Due to the deterioration of machinery over time, issues such as equipment failure, noise during operation, and safety concerns and speed issues during slinging operations arose. While considering replacing the existing inversion machine, they learned about Iwata Koki and, through their attitude of conducting thorough on-site investigations and their design proposal capabilities, they introduced a 'steel inversion machine' that could solve the challenges of "safety," "workability," "speed," and "space-saving." From the on-site workers who always prioritize "safety first," we have received positive feedback that after the introduction of the inversion device, they have achieved "zero accidents." 【Case Overview】 ■ Introduced Product Steel Inversion Device "e-Rev48-100" ■ Challenges - Safety concerns during slinging operations - Issues with work efficiency ■ Results Addressing the Challenges - Ensured safety - Reduced work time - Dramatic improvement in stability *For more details, please refer to the PDF materials or feel free to contact us. We will solve your requests and challenges regarding steel inversion machines!
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Free membership registration"Do you have any of these concerns?" - "My back hurts, and lifting heavy objects is tough..." - "Working while operating a hoist or magnet feels dangerous..." - "It takes time to flip over when using a fixed stand for deburring and chamfering work..." - "It would be convenient to have a waist-height stand for deburring and chamfering work..." Solve these issues with the compact steel material inverter 'e-REV48-300', which achieves shock-free flipping operations through full electrification! By automating a series of flipping operations, it improves the work environment, enhances efficiency, and increases safety and operability, also serving as a workbench for deburring. [Features] - Automates a series of flipping operations, enabling work efficiency - Achieves shock-free flipping operations through full electrification - Reduces maintenance work by being hydraulic-free and environmentally friendly - Realizes space-saving compared to conventional inverters, allowing installation in narrow spaces - Sets the loading platform height to 800mm, making it usable as a workbench for deburring Additionally, our company is committed to assistive devices in general. If you have any concerns regarding assistance or labor-saving, please feel free to contact us. *For more details, please refer to the PDF document!
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Free membership registrationThe "e-REV48-300" is a fully automatic small steel material inverter that achieves a shock-free inversion operation through full electrification. By eliminating hydraulics, it reduces maintenance work while being environmentally friendly. It automates a series of inversion operations, enabling greater work efficiency. 【Maximum Size and Weight of Steel Material】 Size: Width 400 × Length 800 × Thickness 100mm (for thicknesses from 10 to 100mm) Weight: 250kg 【Fully Electric Specification】 Electrification allows for shock-free handover, contributing to stable quality. 【Compact Design】 By positioning the pivot at the center of the table, it does not extend beyond the machine size when the table is level. Additionally, by storing the control panel at the bottom of the machine, it does not take up unnecessary space. 【Inversion Time】 Approximately 24 to 18 seconds (varies with steel thickness from 10 to 100mm) *Time from pressing the start button to being transferred to the loading area. *Inversion time varies depending on the thickness of the steel material. Furthermore, our company is committed to supporting assistive devices in general. If you have any concerns regarding assistance or labor-saving measures, please feel free to contact us. *For more details, please refer to the PDF materials or feel free to inquire.
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Free membership registrationIwata Koki Co., Ltd. Special Machine Division aims to create dedicated machines that finely respond to the individual needs and challenges of each customer, achieving maximum functionality and usability. Sales representatives, engineers from various technical departments, and technical coordinators work closely together to establish a system that quickly and reliably responds to any order. 【Business Content】 ■ Sales Department ■ Manufacturing Department ・ Design ・ Processing ・ Assembly ・ Quality Assurance *For more details, please refer to the related links or feel free to contact us.
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Free membership registrationAt Iwata Koki, we handle the "double-sided milling machine," which allows for significant reductions in processing time. The feed system features hardened angular slide guides for smooth guidance. It is designed to handle the load and vibrations associated with heavy milling. Additionally, we offer a "drilling (suspension hole) machine" that enables full automation of screw hole processing and a "chamfering machine" that eliminates the need for positioning work. 【Features】 - Eliminates the need for workpiece flipping, allowing for significant reductions in processing time. - Enables heavy cutting, achieving space savings and preventing chip scattering. - Easy to integrate with other machines in a production line. - The automatic flipping device raises the workpiece to a vertical position for loading into the fixture. - The hydraulic cylinder clamps the workpiece. *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registration"Ai-Glies" is a system that precisely controls "air conditioning equipment," which accounts for a significant portion of power consumption, to reduce CO2 emissions and lower electricity costs. By introducing this product, it is possible to utilize existing equipment to work towards corporate decarbonization and cost reduction. It automatically performs fine-tuned adjustments in eight stages while maintaining a comfortable indoor environment through discomfort index-linked control. 【Features】 ■ Reduction of basic fees through peak cutting ■ Reduction of usage fees through precise control ■ Significant reduction in construction costs with wireless specifications ■ Visualization of data through the cloud *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationThe "e-REV48-300" is a compact steel material inverter that achieves low-impact inversion operations through full electrification. By eliminating hydraulics, it is environmentally friendly and reduces maintenance work. It automates a series of inversion operations, enabling greater work efficiency. Additionally, the overall size of the device is 1220×1200mm, achieving space-saving compared to conventional inverters, allowing installation even in narrow spaces. 【Features】 ■ Automates a series of inversion operations, enabling greater work efficiency ■ Achieves low-impact inversion operations through full electrification ■ Environmentally friendly and reduces maintenance work by eliminating hydraulics ■ Space-saving compared to conventional inverters, allowing installation in narrow spaces ■ The loading platform height is set at 800mm, allowing it to be used as a workbench for deburring Furthermore, our company is committed to the production of jib cranes and general auxiliary devices. If you have any concerns regarding assistance or labor-saving solutions, please feel free to contact us. *We have started publishing case studies of inverter installations at "Maeda Steel" and "Toshin Steel." For more details, please refer to the PDF materials or feel free to contact us.
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