東金属産業 List of Products and Services

We would like to introduce the equipment we have in our company. We possess a gantry-type five-sided machining center, five-axis machining machines, metal additive manufacturing machines, laser autocollimators, and melting furnaces. We have maintenance-ready equipment for machining, heat treatment, casting, inspection, and more. 【Machining Equipment We Own】 ■ Gantry-type five-sided machining center ■ Horizontal M/C and boring ■ Vertical M/C ■ Lathe ■ Five-axis machining machine ■ Others *For more details, please refer to the PDF document or feel free to contact us.

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Our company conducts "metal additive manufacturing" by combining 3D printing technology with existing techniques. We propose the optimal lightweight design of parts and the enhancement of their functionality by merging the design philosophies of parts from a wide range of fields and topology optimization structural design that we have cultivated up to now. We excel in the production of parts utilizing the material evaluation know-how developed in the casting process and the machining know-how acquired in the machining process. 【Materials handled】 ■AlSi10Mg ■Maraging steel ■SUS316L *For more details, please refer to the PDF document or feel free to contact us.

• Other services and technologies

Our company proposes efficient and labor-saving production line equipment and assembles devices and machinery across a wide range of fields. We handle production equipment, testing machines, machine tools, jigs, conveying equipment, and production efficiency improvement equipment, and we can also respond to equipment conceptual proposals. We excel at leveraging the know-how we have cultivated by accommodating everything from precision instruments to large-scale equipment in our proposals. 【Product Categories (Partial)】 ■Industrial Machinery - Equipment related to LCD panel manufacturing - Equipment related to semiconductor manufacturing ■Efficient and Labor-Saving Production Line Equipment - Positioners - Machining jigs and can assembly jigs *For more details, please refer to the PDF materials or feel free to contact us.

• Other services and technologies

Our company processes cast materials made of iron, stainless steel, aluminum, solid materials, and special alloys. We perform measurements using tools such as on-machine measurement, autocollimators, and three-dimensional measuring devices, providing parts that do not interfere with equipment assembly or specifications. We are capable of consistent part manufacturing through the process of "raw material production ⇒ stress relief annealing, shot blasting, priming ⇒ machining ⇒ finishing ⇒ painting and plating ⇒ assembly." 【Products handled (partial)】 ■ Cast materials ・Aluminum alloy castings ■ Canned materials ・Various types of iron ■ Solid materials ・Various types of stainless steel *For more details, please refer to the PDF document or feel free to contact us.

• Other services and technologies

We perform welding of iron, stainless steel, and aluminum. We can provide a consistent manufacturing process from material procurement to welding and canning, followed by stress relief annealing, shot blasting, priming, machining, finishing, painting, plating, and assembly. In addition to welding and canning structures that require precision, we also specialize in stainless steel welded structures, having a track record of several thousand stainless steel vacuum chambers. 【Product Categories (Partial)】 ■ Frames ・LCD and semiconductor manufacturing equipment ■ Chambers ・Vacuum chambers for deposition equipment (PVD, CVD) ■ Various equipment parts ・LCD and semiconductor manufacturing equipment *For more details, please refer to the PDF materials or feel free to contact us.

• Other services and technologies

Our company conducts sand casting of copper alloys, aluminum alloys, and aluminum special composite materials. We are also engaged in the development of new materials in collaboration with material manufacturers, providing new high-performance materials. With an in-house machining department and assembly department, as well as partnerships with cooperating companies, we can offer a consistent production process from casting to heat treatment, T6 treatment, machining, finishing, painting, plating, and assembly. 【Materials Handled (Partial)】 ■ Copper Alloys ・CAC402 (BC2) ■ Aluminum Alloys ・AC3A ■ Aluminum Special Composite Materials ・Al SiC Composite Material (MMC Material) *For more details, please refer to the PDF document or feel free to contact us.

• Other services and technologies

From the design consideration stage, we will propose components that are more functional. ◆ Weight Reduction By lattice structuring parts other than the functional areas, we achieve a weight reduction of approximately 60%. ◆ Multi-functionality Depending on the design ideas, it is possible to create more functional components without changing the molding time or cost. A sample that incorporates multiple functions such as a manifold and static mixer within a lattice-structured bounding box. *For more details about our business, please download and view our business introduction.

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By freely arranging the piping in optimal locations instead of using conventional straight water pipes, we can enhance the functionality of our products. 【Benefits of Flexible Piping】 ◆ Coolers Increased heat exchange efficiency ◆ Molds Improved cooling efficiency ⇒ Reduced molding cycle time, improved yield, enhanced product quality *For more details about our business, please download and view our business introduction.

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Until now, various attempts have been made in fields where weight reduction is strongly required, such as reducing weight through changes in material and optimization of structure. However, for some objects, changing the material may not meet specifications and could lead to a decline in functionality. Our company will realize weight reduction missions that cannot be achieved through simple material changes by using the topology optimization design software "Inspire" and the know-how cultivated through the production of machine and equipment parts across a wide range of fields. ◆ Achieve optimal weight reduction and high rigidity without the risk of functional decline due to material changes ◆ Utilize 3D printers, which excel at creating complex shapes, to enable free design unconstrained by traditional processing methods ◆ Cost reduction associated with weight reduction is also possible *For more details about our business, please download and view our business introduction.

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The "Metal 3D Printing" proposed by Toh Metal Industry enables weight reduction and high rigidity without changing the material, thanks to topology optimization technology. Through additive manufacturing using metal 3D printers, we achieve complex shapes that were impossible with traditional methods such as machining, enhancing the functionality of parts. From the design consideration stage of incorporating 3D printing methods, we will propose ways to realize the high functionality of parts. 【Features】 ■ Weight reduction through topology optimization technology - Lightweight and high rigidity without changing the material ■ Creation of complex shapes - Achieving complex shapes that were impossible with traditional methods such as machining ■ Internal piping (heat & cool mechanism) structure - Realizing free piping within the structure ■ We are also actively working on accommodating new materials. *For more details, please refer to the catalog or feel free to contact us.

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"MMC material" is a composite material made by combining aluminum alloy with ceramics (SiC). In addition to the characteristics of conventional aluminum alloys, such as lightweight and high thermal conductivity, it also possesses high rigidity, low thermal expansion, and high damping properties, making it highly valued for various applications ranging from liquid crystal and semiconductor manufacturing equipment parts to automotive and machine tool components. [Features] - Lightweight - High thermal conductivity - High rigidity - Low thermal expansion - High damping *For more details, please refer to the catalog or feel free to contact us.

• Other construction services
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Tōgane Metal Industry Co., Ltd. is engaged in five businesses: casting, can manufacturing and welding, machining, assembly, and metal additive manufacturing. We conduct proposal-based sales regarding manufacturing methods, labor-saving, and efficiency, striving to provide better products more quickly. We are also actively working on next-generation construction methods and prototypes. 【Main Production Items】 ■ Labor-saving machinery manufacturing ■ Machine tool parts manufacturing ■ Large precision equipment and components ■ Various large parts processing and precision structures ■ Various structures manufacturing ■ Copper, aluminum alloys, casting, aluminum-ceramics alloy casting ■ Metal 3D printer product manufacturing machinery and machine tools *For more details, please refer to our catalog or feel free to contact us.

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• Other construction services