ヤマハファインテック List of Products and Services

The "UE-02" is Yamaha's ultrasonic inspection machine that detects defects in heat seals for food packaging with high precision. The false detection rate is only 1 in 10,000. The superior principle of the ultrasonic inspection method is not affected by the color or material of the pouch, making it possible to identify defects that were previously difficult to detect. Additionally, we have developed a unique judgment algorithm and intelligent learning function to suppress over-detection. This enables production stabilization and reduction of loss costs, unique to ultrasonic technology. 【Features】 ■ Accuracy ■ Stability ■ Reliability *For more details, please refer to the PDF materials or feel free to contact us.

• Other measuring instruments

For those struggling with labor cost reduction in the inspection process of electrode and battery tab defects, as well as handling complaints: ■ Yamaha's ultrasonic technology automates inspection processes that have traditionally been conducted through visual inspection and tensile testing. ■ With overwhelming detection capability, it detects welding defects that are often missed during visual inspections. The ultrasonic sensor directly detects delamination of welding parts that are not visible from the outside, eliminating the possibility of human error. By simply integrating it into existing equipment, 100% inspection becomes possible, ensuring peace of mind from a quality assurance perspective. ■ Benefits: - Direct detection of delamination through ultrasonic penetration - Quality assurance through 100% inspection - Reduced risk of defective products flowing out ■ Sample testing and online demonstrations are also available, so if you are considering automating welding defect inspections or replacing other methods, please feel free to contact us.

• Non-destructive testing
• Measurement and Inspection
• Batteries and Capacitors

For those struggling with quality defects caused by gaps and bubbles inside materials: ■ Yamaha's ultrasonic technology automates inspection processes that have traditionally been done visually or manually! ■ With overwhelming detection capabilities, it can identify internal gaps and bubbles that are often missed during visual inspections. The ultrasonic sensors directly detect air layers inside the material that are not visible from the outside, eliminating human error. By simply integrating it into existing equipment, quantitative inspections become possible, ensuring peace of mind from a quality assurance perspective. ■ Benefits: - Direct detection of delamination through ultrasonic transmission - Quality assurance through automated sampling inspections - Reduced risk of defective products leaking out ■ Sample tests and online demos are available, so if you're considering automating internal defect inspections or replacing other methods, please feel free to contact us.

• Non-destructive testing
• Measurement and Inspection
• Batteries and Capacitors

For those struggling with labor cost reduction in seal defect inspection processes and handling complaints: ■ Yamaha's ultrasonic technology automates inspection processes that have traditionally been performed visually or manually. ■ With overwhelming detection capability, it detects heat seal defects that are likely to be missed during visual inspections. The ultrasonic sensor directly detects delamination of seals that are not visible from the outside, eliminating human error. By simply integrating it into existing equipment, it enables 100% inspection, ensuring peace of mind from a quality assurance perspective. ■ Benefits: - Direct detection of delamination through ultrasonic penetration - Quality assurance through 100% inspection - Reduction of defect outflow risk ■ Sample tests and online demos are available, so if you are considering automating heat seal inspections or replacing other methods, please feel free to contact us.

• Non-destructive testing
• Other measuring instruments
• Other analytical equipment

In the electrical inspection process of FPC and Rigid-Flex substrates, as well as semiconductor package substrates, the orthogonality and throughput that influence productivity are crucial. This challenge, which is difficult to achieve with existing jig methods or flying probe methods, has been solved by Yamaha's flying fixture method. The Micro Prober MR series offers a rich lineup, including the standard models MR262/MR612, the MR262E equipped with jigs for 4,000 points vertically, the MR262-A/MR612-A that enables automatic supply and discharge, the compact MR262C, and the MR262-GFR/MR622-GFR that supports Roll to Roll. We also offer online demonstrations, so please feel free to inquire.

• others

For those struggling with labor shortages, labor costs, and working environments in grinding and polishing processes: ■ Yamaha's grinding and polishing robots have been loved by many industries for years, including the automotive parts sector. ■ We offer a robot system specialized in precision finishing processes, which have been difficult to automate until now. ■ By incorporating the know-how cultivated in instrument manufacturing and the skills of skilled workers, we achieve labor reduction in high-precision processes such as grinding and polishing. ■ We replicate the finishing processes that humans perform "intuitively" with our unique control functions and software! ■ We have many achievements both domestically and internationally, starting with automotive parts such as door frames, aluminum wheels, and steering wheels, as well as knives, door levers, helmets, and artificial joints. Sample tests and online demos are also available, so if you are considering automating your grinding and polishing processes or replacing other methods, please feel free to contact us.

• others

For those struggling with the efficiency and labor reduction of leak testing and dealing with complaints: ■ Yamaha's leak testers have been loved for many years in the automotive parts industry and the drum can industry. ■ They utilize a trace gas method that can detect minute leaks with 100 to 1000 times the accuracy compared to water immersion or air differential pressure methods. This high reliability and precision allow for quick leak testing, making it ideal for mass production environments. The gas sensor directly detects gas leaking from pinholes, unaffected by external environmental factors. Yamaha's system enhances area productivity through compact design and allows for easy rearrangement. ■ There are many achievements both domestically and internationally, starting with automotive parts such as aluminum wheels, fuel tanks, and car compressors, as well as drum cans, lithium-ion battery cans, and fire extinguishers. Sample tests and online demos are available, so if you are considering automating leak testing or replacing other methods, please feel free to contact us.

• Measurement and Inspection
• Non-destructive testing
• Other measuring instruments

■For those struggling with the efficiency and labor reduction of film material shaping processes ■Yamaha's trim puncher has been loved for many years in the printed circuit board and film material industries. ■This is a specialized punching device for film materials that supports a variety of product processing, including trimming of FPC connector parts, shaping of touch panels, and die-cutting of nameplates. It features high-precision punching (±20um) through image alignment, and it is also capable of die-cutting and half-cutting with blade types. ■The high-speed model T501 serves as the standard machine, and there is a rich lineup including automatic work supply and discharge models, roll-to-roll compatible models, large sheet compatible models, and high thrust models. ■Sample testing and online demonstrations are also available, so if you are facing challenges with the automation of shaping, cutting, or trimming, please feel free to contact us.

• others

For those struggling with the efficiency and labor-saving of hole drilling processes ■ Yamaha's film punchers have been loved for many years in the printed circuit board and film material industries. ■ With our unique electric punch head, we have achieved high-speed punching at a rate of up to 0.08 seconds per hole. In addition to high-precision processing (±20μm) through image alignment, we also support NC processing for exposure reference holes and more. ■ The high-speed F602 series is available as a standard model, with a rich lineup including automatic work supply and discharge models, roll-to-roll compatible models, large sheet compatible models, and high-thrust models.

• others

For those struggling with high-frequency characteristic evaluation: ■ Uncertainty about the inherent performance of the substrate Due to variations in contact and changes in cable posture, noise is generated, leading to concerns about whether true performance values are being measured... ■ Time and effort required for characteristic evaluation Evaluating all actual products requires too much labor, but coupon testing or sampling inspections might miss defective products... ■ Anxiety about compliance with industry standards End users are requesting characteristic evaluations of high-speed transmission substrates, but it's unclear what measurement methods are considered standard... These issues can be resolved with the 'MP502', a measurement device adapted for mass production using a vector network analyzer. Please feel free to consult with us.

• Other measuring instruments
• Other analytical equipment
• Measurement and analysis equipment leasing and rental

This is a device that can generate a hydrogen-nitrogen mixed gas simply by injecting purified water. It allows for the safe and cost-effective generation of gas in the factory in compliance with international standards. 1. Cost reduction without the need for gas cylinders There is no longer a need to purchase gas cylinders, which have been a significant burden. As a result, the running costs can be reduced to about one-twentieth of what they were. *Based on using 50NL/min gas 24 hours a day, 365 days a year *Estimation based on gas prices as of February 2020 2. Commitment to safety measures The system is equipped with a dual monitoring system for gas concentration and ambient concentration within the device, as well as an immediate stop function and a safe exhaust function (patent pending), enabling safe and secure automatic operation of the gas generation device. 3. Reduced burden on operators Since gas can be generated simply by replenishing purified water, frequent cylinder changes, which place a heavy burden on operators, are no longer necessary. Users only need to operate the "start" and "stop" buttons, with no complicated settings required.

• Gas leak device
• Hydrogen Production
• Hydrogen storage and supply

Yamaha's ultrasonic seal inspection machine, ULTRASONICA, is a groundbreaking device that can visualize and detect defects inside seals inline. 【Do you have any of these concerns?】 ■ You have multiple operators for seal inspection and cannot move towards automation and labor reduction. ■ You are conducting pressure tests through sampling, but your customers are requesting full inspections. ■ You have introduced inspection equipment, but there are many false positives and overkill, resulting in poor yield. We also offer free sample testing, so please feel free to contact us!

• Non-destructive testing