木田鉄工所 List of Products and Services

We provide a world-class inspection device equipped with the "Appearance Inspection Device/System anessys series," including inspection software, lighting, and conveying systems. 【Fundamental Technologies: Design and Development】 ■ LED Lighting ■ Software and Circuit Design using FPGA (Verilog-HDL) ■ USB and LAN Communication Control ■ Thermal Design ■ Analog and Digital Circuit Design, Printed Circuit Board Design ■ Mechanical Design ■ Design of Automated Machines ■ Optical Design for Lighting and Lens Systems ■ Control using ARM Microcontrollers ■ Software Development for Windows, Linux, and DOS ■ Automated Conveyors

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Standard equipped with a 16k line sensor camera. The uniquely designed complete dome lighting suppresses shadow generation by diffusing white LEDs from all directions. Stable inspections can be performed with minimal image variation, even on highly glossy materials, foils, and holograms. Multiple master images can be registered. For example, by registering images of all hinges, it can accommodate different hinge types. It automatically recognizes feature points such as hinge numbers and switches to the corresponding master for inspection. By using DXF or PDF, operations such as setting troublesome areas or conditions are simplified, and high-precision settings are automatically performed, including both inside and outside the contour. Four types of judgment criteria are provided: density, red color, bleeding, and multiple points. Additionally, it automatically sorts single colors, gradients, text, plain backgrounds, and lines, enabling detailed and accurate inspections. Inspection filters and processing tailored to features such as line emphasis, color emphasis, and fading are performed in the background, further improving inspection performance. Evaluation judgments can be made using individual values calculated in the HSV color space, Lab, and ΔE. Optional features include character recognition and verification, barcode validation, and length measurement. *For more details, please refer to the PDF document or feel free to contact us.

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The "New Auto Pile" is a fully automatic system for high stacking and aligning of printing paper. The operator simply pushes the paper and presses a button. After that, the high-performance sensor-based automatic control system takes over, performing the high stacking and aligning of printing paper fully automatically. Additionally, it can perform stacking and aligning while inspecting printed materials, and can also carry out sorting tasks using ribbons simultaneously. This significantly improves the operations within the factory, achieving high safety and a comfortable working environment. 【Features】 ■ One-touch operation ■ Work management via sensors ■ Greatly enhances work efficiency ■ Usable for various applications in the printing industry *For more details, please refer to the catalog or feel free to contact us.

• Loading Machine

The "Mini Piler" is a high-pile paper aligning machine for printing paper. It quickly and efficiently handles high stacking and alignment of printing paper, making it a versatile new machine for a wide range of applications. Despite its compact size, it boasts high operational precision and speed, achieving three key benefits: labor savings, space savings, and low investment. 【Features】 ■ Compact design ■ Enhanced safety for operators and the machine itself ■ Easy operation suitable for both men and women ■ Settings adaptable to the skill level of the operator ■ Low cost *For more details, please refer to the catalog or feel free to contact us.

• Loading Machine

The "Delivery Car" is an unmanned transport vehicle designed for printing factory lines. It allows for easy operation to distribute large quantities of printing paper to multiple printing lines and is built with a battery system that supports the advanced information technology of the factory. We construct the most suitable transport system for each factory, achieving cost reduction, labor saving, and efficiency. 【Features】 ■ Cost-effective drive using a collection rail ■ Functionality tailored for printing factories ■ Safety that extends the zero-accident record ■ Custom-made specifications ■ Selection of the most efficient size *For more details, please refer to the catalog or feel free to contact us.

• Lifting and transport system

The inspection device is designed to compact the body by selectively incorporating necessary functions from a full-specification blank inspection transport device. It significantly reduces the required installation space and work area while maintaining conventional inspection accuracy. The top feeder employs a tornado feeding system, achieving stable shot counts. It is compatible with small lot product inspections. 【Features】 ■ Compact body design ■ Significant reduction in required installation space and work area ■ Stable shot counts ■ Compatible with small lot product inspections ■ Maintains conventional inspection accuracy *For more details, please refer to the catalog or feel free to contact us.

• Transport machinery

The inspection device is equipped with a processing stage in the feeding section and inspection department, enhancing the added value of blanks by incorporating features such as injection nozzles. It allows for additional processing for each blank, such as braille processing and label application, and employs a tornado feeding system for the top feeder, achieving stable shot counts. We respond to various needs with a wide range of options. 【Features】 ■ The discharge side can transport the set number of sheets with an automatic stacking system. ■ The dispensing method can be selected. ■ Additional processing for each blank, such as braille processing and label application. ■ Stable shot counts. ■ A variety of options. *For more details, please refer to the catalog or feel free to contact us.

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• Other elevators and transport systems

"TOPPY" is a best-selling mobile inverter from the Italian company Toppy s.r.l. It serves dual purposes as both an inverter and a hand lift, capable of easily inverting paper sizes from 500×700 to 700×1,000 mm, with a weight capacity of up to 1,000 kg. No installation work is required. It is battery-operated, with a built-in charger. 【Features】 ■ Mobile ■ Dual-purpose inverter and hand lift ■ No installation required ■ Built-in battery charger *For more details, please refer to the catalog or feel free to contact us.

• Other store equipment and supplies

"Eco-mist" is a top-tier fluid humidifier. Its compact shape and universal design allow it to be installed in various locations such as floors, walls, and ceilings, enabling spraying in all directions. It does not require a compressor or similar equipment; it only needs a water source and an AC100V power supply to emit ultra-fine mist. In summer, it provides cooling effects indoors and outdoors, while in winter, it helps prevent static electricity through humidification, offering dust suppression effects throughout the year. 【Features】 - Humidification of fine particles using only a water source and AC100V power supply - No compressor required - Compact design for space-saving - Installation direction is flexible *For more details, please refer to the catalog or feel free to contact us.

• Air conditioning equipment

"WAMP Cutter" is a cutter that allows anyone to easily and comfortably cut WAMP, which was previously labor-intensive. It features a design that ensures even those without experience can quickly cut WAMP, with a fast cutting action. The cutting time for one side is approximately one minute for a height of 1,400mm. You can choose between 1 unit and 2 units for the cutting unit, and changing paper types only requires adjusting the gap between the units. The blade shape is designed to maintain sharp cutting performance for an extended period. 【Features】 ■ Maintains sharp cutting performance for a long time ■ Safe design that allows even inexperienced users to quickly cut WAMP ■ Changing setups only requires adjusting the gap between units ■ Choose between 1 unit and 2 units *For more details, please refer to the catalog or feel free to contact us.

• Other store equipment and supplies

The "Spine Paster" automates the process of applying adhesive to the spines of educational materials, which has traditionally been done manually. It processes the entire series of steps from gluing to drying to separating all at once. The operator simply needs to load the workpiece at the input section. The workpiece is discharged from the output section after going through the gluing, drying, and separating processes while rotating. 【Features】 - Automation of the work process - Processing of the entire series of steps at once - The operator only needs to load the workpiece *For more details, please refer to the catalog or feel free to contact us.

• Other store equipment and supplies

The "Carton Encaser" is a packing assist device that is great news for those troubled by "spending too much time and manpower on boxing, which hinders production efficiency" in production lines centered around sack machines. You can start using it from the very day it is installed. Additionally, it enables safe and smooth operation without reducing the production speed of the sack machine, even for beginners. By simply changing the table height and tray, it allows for easy variety changes. 【Features】 ■ Simple operation with just a foot switch ■ Easy variety changes ■ Safe and smooth for beginners ■ Increased work efficiency *For more details, please refer to the catalog or feel free to contact us.

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• Other store equipment and supplies