新栄製作所 List of Products and Services

We would like to introduce a case study of our company logo made from machined brass plate material. The size is 200mm x 100mm. By utilizing the skills of artisans and polishing the brass, a beautiful luster is created. We can accommodate small lots, providing high-quality products even in the prototype stage or for small-scale production. Brass has a beautiful appearance as a metal, with a distinctive yellowish hue. Therefore, it is suitable for decorative applications such as ornaments and architectural tools. 【Features of Brass】 ■ Corrosion resistance ■ Workability ■ Good conductivity ■ Beautiful appearance *For more details, please refer to the related links or feel free to contact us.

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We would like to introduce a case study of "Polycarbonate Cutting Processing - Lens Cut Prototyping" by our company. This is a sample of an amusement lens cut, machined from sheet material and treated for transparency. For details or inquiries regarding products that require the transparency of polycarbonate, please feel free to contact Shin-ei Seisakusho. Our specialized staff will respond carefully. 【Case Overview】 ■ Sample of amusement lens cut ■ Machined from sheet material and treated for transparency ■ Size: 200mm x 80mm x 10mm *For more details, please refer to the related links or feel free to contact us.

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We would like to introduce examples of processing SUS304 by our company. It is a material with very poor thermal conductivity, making it prone to tool breakage due to difficulty in dissipating processing heat. Additionally, distortion of the stainless steel is likely to occur at high temperatures during processing, making it a difficult-to-cut material. If excessive load is applied during processing, the structural composition changes and work hardening occurs, which is also a characteristic of this material. Therefore, the selection of cutting tools and how to manage heat during processing are key points in the machining process. [Reference Materials] ■SUS304 ■SUS304L 　(Austenitic stainless steel) *For more details, please refer to the related links or feel free to contact us.

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We would like to introduce examples of photopolymer production by our company. The "shachihoko" was created by converting a photograph into 3D data and then fabricated. Since we planned to incorporate a movable unit inside, it was produced in two parts that are split at the center. Additionally, the "skull" is a medical mock-up produced as a complete single piece. The interior of the skull is hollow, and the layer pitch is 100μm. 【Shachihoko Case Overview】 ■ Layer Pitch: 100μm ■ Size: 220mm × 100mm × Height 250mm ■ Final Finish: Layer polishing removal, coating material spraying (Our fabricated products: standard finish) *For more details, please refer to the related links or feel free to contact us.

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We would like to introduce examples of plastic machining by our company. We accommodate various plastic materials such as ABS, POM, PC, and PMMA. We select suitable materials according to the application and provide high-quality products. With our 24-hour operational facilities and skilled technicians, we can respond to short delivery times. We also flexibly accommodate sudden requests. 【Features】 ■ Specializing in plastic machining for OA equipment and amusement machines ■ Diverse material compatibility ■ Quick delivery times ■ Consistent service from prototyping to mass production ■ Flexible responses tailored to customer needs *For more details, please refer to the related links or feel free to contact us.

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We would like to introduce a case study of the production of a Japanese sword concept model by our company. We received an inquiry through our company website expressing a desire to have a beloved sword made. Originally, it was produced as a sample for an exhibition, but due to its great popularity, we specially created a dedicated version. The design was transformed into 3D data using 3D-CAD from the photo image, and the parts were separated by material and machined through cutting processing. 【Case Overview】 ■ Suitable for impactful display items, etc. ■ Equipped with a built-in battery, the blade section beautifully illuminates with LED diodes. ■ 3D data was created from the photo image using 3D-CAD. ■ Parts were separated by material and machined through cutting processing. *For more details, please refer to the related links or feel free to contact us.

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We would like to introduce a product sample of a commercially available clear case for iPhone that has been treated with 3D direct printing. It is capable of direct printing on a variety of three-dimensional materials, including engineering plastics such as ABS and polycarbonate, as well as flexible materials like PET and leather products. Depending on the angle and height, printing that wraps around the sides is also possible. 【Case Overview】 ■ Printing Area: Width 508mm × Depth 330mm ■ Thickness: 100mm ■ Print Process Variation: Approximately 2mm *For more details, please refer to the related links or feel free to contact us.

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We would like to introduce an example of our original welcome board. This welcome board is sized 220x170, made of transparent acrylic, featuring our logo and text in the design. The LED colors are blue and green, creating a beautiful light display to enhance special days. It symbolizes our gratitude for the long history we have walked together, appreciating the trust and support we have built up, and we aim for further growth and development in the future. 【Case Overview】 ■ Created for our company’s founding anniversary ■ Size: 220x170 ■ Made of transparent acrylic ■ Features our logo and text in the design ■ LED colors: blue and green *For more details, please refer to the related links or feel free to contact us.

• Lighting

We would like to introduce a case study of our company's "Vacuum Cast Master Model (SLA)". We use SCR-735, which has high stability among photopolymer resins and is suitable as a cast master model. In addition, the surfacer not only fills in fine layer lines and scratches but also helps to reduce curing defects during silicone molding in casting. 【Size】 ■ Maximum build size: X850mm Y650mm Z400mm ■ Layer pitch: 0.1mm to 0.2mm ■ Beam diameter: 0.1mm to 0.3mm *For more details, please refer to the related links or feel free to contact us.

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We would like to introduce our product "Gomenasobase," a foot-operated sliding door opener. When both hands are full and it is cumbersome to put things down to open and close the door, having a door foot opener allows you to operate the sliding door with your foot. Each unit is carefully machined one by one using a high-performance cutting machine, offering strength and quality that cannot be compared to cheap alternatives. 【Product Specifications】 ■ Size: Length (S) 100mm (L) 150mm ■ Width 38mm x Height 35mm ■ Weight (S) 40g (L) 60g per unit ■ Color: Matte black ■ Manufacturing/Shipping: Japan *For more details, please refer to the related links or feel free to contact us.

• Hardware Doors, Handles and Locks

We would like to introduce the "Reverse Engineering Service" offered by Shin-Ei Manufacturing Co., Ltd. By introducing the HEXAGON 3D scanner Absolute Scanner AS1, we can accurately restore products even in the absence of drawings or design data, utilizing high-precision 3D scanning technology and advanced CAD software. If you are having trouble restoring a product, please consider using our service. 【Features】 ■ Reproducing lost designs with advanced technology ■ Introduction of HEXAGON 3D scanner Absolute Scanner AS1 ■ Utilizing high-precision 3D scanning technology and advanced CAD software ■ Compatible with various data formats such as "stl, x_t, iges, step" *For more details, please refer to the related links or feel free to contact us.

• Drawing, tracing, CAD

At Shin-ei Manufacturing Co., Ltd., we produce silicone rubber products without the need for molds. Our company uses resin molds for silicone rubber molding, which helps reduce initial costs compared to mold molding, and we can accommodate short delivery times for small production runs. We have a track record of producing large gaskets exceeding 500mm x 200mm, as well as thin products with a thickness of 0.2mm. Additionally, insert molding and various coloring options are available. 【Materials】 ■ Silicone (silicone rubber) ■ Hardness range: 20° to 70° ■ Standard colors available for specification: milky translucent *For more details, please refer to the related links or feel free to contact us.

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At Shin-Ei Manufacturing Co., Ltd., we conduct thorough checks on all products we manufacture, including final products, using 3D measuring instruments for measurement and inspection. By in-house developing our external inspection system, we eliminate time loss more reliably and achieve product commercialization in a shorter time frame. We conduct process inspections by third parties at each stage to reduce measurement errors caused by individual differences, aiming for a zero defect rate. 【Features】 ■ Measurement and inspection using 3D measuring instruments ■ Achieving quick product commercialization by in-house developing the external inspection system ■ Implementing third-party process inspections at each stage ■ Inspection services for products manufactured outside our company *For more details, please refer to the related links or feel free to contact us.

• Other measuring instruments

At Shin-Ei Manufacturing Co., Ltd., we provide surface treatments that are true to the image. Our skilled artisans deliver finely detailed professional finishes and can accommodate various types of painting. We also offer black and white anodizing, color anodizing, nickel plating, chrome plating, gold and silver plating, and other various plating treatments. In addition to silk screening, we also accept 3D printing that allows direct printing on a variety of three-dimensional materials. 【Services】 ■ Painting ■ Plating and anodizing processing ■ Silk screening and 3D printing ■ Mirror polishing *For more details, please refer to the related links or feel free to contact us.

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"Vacuum casting" is a molding process where a master model is used to create a silicone mold, and resin is poured into the mold in a near-vacuum state to replicate the model. It is suitable for mass production where the budget does not align with metal molds, and since we carry out in-house integrated production from the master model, we can accommodate short delivery times. Coloring, color matching, two-color molding, and insert molding are also possible. Significant cost reductions and shorter delivery times can be achieved compared to mold manufacturing. 【Supported Materials (partial)】 ■ ABS-like ■ PC-like ■ Acrylic-like ■ PP-like ■ Heat-resistant and flame-retardant resins ■ Elastomer (rubber) like (available in various hardness) *For more details, please refer to the related links or feel free to contact us.

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We would like to introduce the "Stereolithography and 3D Printer" services offered by Shin-Ei Manufacturing Co., Ltd. Stereolithography is a system that directly generates three-dimensional models by curing liquid photopolymer resin layer by layer using ultraviolet laser light based on sliced cross-sectional data. The 3D printer uses the FDM method, which extrudes resin that melts with heat through a nozzle, building up layers one at a time. It can use impact-resistant ABS and PLA resins, and it is characterized by the ability to choose materials from a variety of colors. 【Stereolithography Compatible Sizes】 ■X: 650mm Y: 850mm Z: 400mm ■Layer Pitch: 0.1mm to 0.2mm ■Beam Diameter: 0.1mm to 0.3mm *For more details, please refer to the related links or feel free to contact us.

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We would like to introduce the "Simple Molds/Injections Molding" services offered by Shin-Ei Manufacturing Co., Ltd. We respond to the needs of customers who want inexpensive molds due to repeated design changes. This service is suitable for products ranging from 50 to several thousand shots. The limit on the quantity that can be molded varies depending on the material and shape, so please feel free to consult with us. 【Materials Handled (Partial List)】 ■ ABS ■ PC ■ POM ■ PP ■ Nylon ■ Acrylic *For more details, please refer to the related links or feel free to contact us.

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We would like to introduce the "metal processing" services offered by Shin-Ei Manufacturing Co., Ltd. We provide high-precision processing of a wide variety of metal parts, including stainless steel, aluminum, iron, magnesium, copper, and brass. We process various metal materials using general-purpose machines such as NC machining centers, lathes, milling machines, laser cutting, pressing technology, and engraving machines. Please feel free to consult us about high-difficulty precision processing. 【Materials Handled (Partial List)】 ■ Aluminum alloys from 1000 series to 7000 series ■ ADC ■ ZDC ■ General iron materials ■ General SUS materials ■ Brass (yellow brass) *For more details, please refer to the related links or feel free to contact us.

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"Resin processing" is a prototyping method that our company excels at, offering very high-quality processing in terms of both precision and strength. We carefully examine drawings based on 2D and 3D data and always propose appropriate processing methods. Programs are created using CAM and processed on a machining center, while intricate areas and burrs that are difficult for machines to handle are meticulously addressed by hand. 【Services】 ■ Transparency ■ Lens cutting ■ Split production ■ Microprocessing ■ Modification of molded products ■ Screw processing *For more details, please refer to the related links or feel free to contact us.

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We would like to introduce the "DATA Creation Service" offered by Shin-Ei Manufacturing Co., Ltd. From simple rough sketches and modeling from 2D DATA to design engineering, 3D modeling, mold design, reverse engineering, and NC program creation, we provide total support for design and manufacturing assistance related to product development. We can support data formats related to input and output according to your CAD environment and equipment environment. 【Services】 ■ 3D Design Engineering ■ 3D Modeling ■ CG Rendering ■ Prototype Mold Design ■ 3D Scanning ■ CAM (NC Data Creation) *For more details, please refer to the related links or feel free to contact us.

• Drawing, tracing, CAD

Our company specializes in the molding and processing of silicone rubber. We use resin molds for silicone rubber molding, which helps reduce initial costs compared to metal molds, and allows for quick turnaround times for small production runs. Utilizing advanced technology and extensive experience, we have achieved unique ultra-high transparency silicone rubber molding. High-transparency silicone rubber is suitable for customers seeking products with a beautiful appearance and excellent light transmission. 【Features】 ■ We have a track record of producing large gaskets exceeding 500mm x 200mm and thin items with a thickness of 0.2mm. ■ Insert molding and various coloring options are available. ■ Achieves significantly high transparency with a clear and beautiful finish. ■ Maintains the inherent flexibility of silicone rubber while enabling a wide range of molding for various applications. *For more details, please refer to the related links or feel free to contact us.

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