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野口製作所

addressGunma/Tomioka-shi/1494-3, Shimo-Danjo
phone0274-63-7131
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last updated:Apr 28, 2023
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Easy to Understand Even for Beginners! "Press Processing" - Basic Knowledge Materials -

A professional dedicated to metal pressing will teach you! We will also introduce the commitment of Noguchi Manufacturing!

"Press processing" refers to a plastic processing method that uses a mold made of metal, called a die, to sandwich metal sheet materials such as stainless steel, iron, and aluminum between two halves, thereby transferring and shaping the form of the die. This document provides an easy-to-understand explanation of the history, types, processing flow, and advantages of press processing. Please take a moment to read it. [Contents] ■ What is press processing? ■ History of press processing ■ Types of press processing ■ Flow of press processing ■ Advantages of press processing ■ Disadvantages of press processing ■ Commitment of Noguchi Manufacturing *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study Collection] Pressing and Deep Drawing Processing of Non-Ferrous Metals *Currently Available for Free

Deep drawing, perfected! Specializing in the processing of non-ferrous metals such as stainless steel and aluminum! Leave the challenging thin-walled tapered shapes to us!

This document introduces examples of press and deep drawing processing provided by Noguchi Seisakusho Co., Ltd. It features a variety of processing technologies, including "integrated drawn parts," which achieve integrated processing to improve productivity, reduce processes, and lower costs, as well as "aluminum drawn parts," which showcase smooth and beautiful deep drawing processing without cracks or cuts, even with soft materials like aluminum that are difficult to process. Additionally, we also introduce the applications, materials, and sizes of each product. We encourage you to take a look. [Featured Products (Excerpt)] ■ Parts for converting to rolling processing methods ■ Drawn parts with fixed legs ■ Drawn parts with bulges ■ Deep drawn parts made of stainless steel ■ Thin-walled tapered parts made of stainless steel *For more details, please refer to the PDF document or feel free to contact us.

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Examples of press/deep drawing processing of non-ferrous metals! Flanged rounded shape components.

Achieve an optimal shape for inserting hoses! We propose shapes suitable for your applications! Leave it to us for non-ferrous metals like stainless steel and aluminum!

We would like to introduce the "Flanged Round Shape Parts" from Noguchi Manufacturing. Since the application is for hose joint parts, we have achieved an optimal shape for inserting hoses. Typically, the fracture surface of a flange is imagined to be on the side or bottom, but to create a shape suitable for the application, we rounded the flange section without changing the inner diameter and processed the fracture surface to be on the inside. 【Specifications】 ■Material: SPCE ■Thickness: 0.8mm ■Size: φ15×L30 *For more details, please refer to the PDF document or feel free to contact us.

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Examples of pressing/deep drawing processing of non-ferrous metals! Thin-walled tapered parts made of stainless steel.

Wow! So small! Is this a deep draw? The thin-walled tapered shape has been achieved through fine deep drawing processing technology! You can count on us for non-ferrous metals like stainless steel and aluminum!

We would like to introduce Noguchi Manufacturing's "Thin-Walled Tapered Parts Made of Stainless Steel." These parts are used in the medical industry as components for indwelling needles. The thin-walled tapered shape, which is considered difficult to manufacture using machining methods such as cutting or pipe processing, has been achieved through our fine deep drawing technology. 【Features】 ■ Ultra-fine deep drawing using stainless steel ■ Processing of thin-walled tapered shapes *For more details, please refer to the PDF document or feel free to contact us.

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Non-ferrous metal pressing/deep drawing processing examples! Transition from cutting processing to pressing processing.

It's interesting how the technology ensures uniform thickness in products despite being processed through squeezing, right? A VA proposal through press processing! You can count on us for non-ferrous metals like stainless steel and aluminum.

At Noguchi Manufacturing, we are proposing VA (Value Analysis) through the conversion of machined products to press processing. By utilizing servo press machines, we can adjust the stroke speed in several stages. We have successfully achieved the FCF method (sheet metal cold forging + drawing processing) under optimal conditions by freely controlling the flow of material within the mold. 【Features】 ■ Uniform processing of product thickness ■ All plate thicknesses in the flange and drawing sections are finished uniformly ■ Material: SPCE t2.0mm ■ Significant cost reduction in material and processing costs compared to machined products ■ Used for automotive parts *For more details, please refer to the PDF document or feel free to contact us.

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Examples of pressing/deep drawing processing of non-ferrous metals! Deep-drawn parts made of stainless steel.

Added rib shapes to the side of the constriction parts! Adopted a processing method that increases strength by creating recesses! Leave it to us for non-ferrous metals like stainless steel and aluminum!

We would like to introduce Noguchi Manufacturing's "Deep Drawn Stainless Steel Parts." This product features rib processing aimed at increasing strength and preventing the rotation of mating parts. Rib processing is one method of enhancing strength by creating indentations. When looking to increase strength, one might typically think of thickening the material; however, simply thickening the material can lead to increased weight and larger product size, which are drawbacks. Therefore, we addressed this with rib processing. 【Features】 ■ Implemented rib processing aimed at increasing strength and preventing the rotation of mating parts ■ Rib processing: A method of enhancing strength by creating indentations *For more details, please refer to the PDF document or feel free to contact us.

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Examples of pressing/deep drawing processing of non-ferrous metals! Aluminum drawn parts.

We are also skilled in deep drawing of aluminum materials! We provide smooth and beautiful deep drawing processing without cracks or cuts! You can trust us with non-ferrous metals such as stainless steel and aluminum!

We would like to introduce Noguchi Manufacturing's "Aluminum Stamped Parts." These parts are used in the automotive industry as temperature sensor components for air conditioning. We provide smooth and beautiful deep-drawn processing without cracks or cuts, even with soft materials like aluminum, which are difficult to process. 【Specifications】 ■ Material: A1050 ■ Thickness: 0.3mm ■ Size: φ4×L24.0  * Other sizes are available. * For more details, please refer to the PDF document or feel free to contact us.

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Examples of press/deep drawing processing of non-ferrous metals! Bulged drawn parts.

It is also possible to bulge outward! We are processing the shape to secure the O-ring! Leave it to us for non-ferrous metals like stainless steel and aluminum!

Introducing Noguchi Manufacturing's "Bulged Stamping Parts." This product features a bulge processing (a shape processing that expands outward during the mold process) applied to the middle of the stamping parts. It is used for water temperature sensor components for water heaters and coffee makers, among other applications, and is designed to secure O-rings. 【Features】 ■ Products with bulge processing applied to the middle of stamping parts (shape processing that expands outward during the mold process) ■ Designed for water temperature measurement components, with shapes processed to secure O-rings *For more details, please refer to the PDF document or feel free to contact us.

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Examples of pressing/deep drawing processing of non-ferrous metals! Drawn parts with fixed legs.

Improving the assembly process! Introducing the pressing parts used in everyday appliances! Leave it to us for non-ferrous metals like stainless steel and aluminum!

We would like to introduce Noguchi Manufacturing's "Fixed Foot Pressing Parts." By adding three feet to the two-stage pressing parts, they can be fixed by pressing against the counterpart parts and rotating them, which has led to increased productivity. The three fixed feet have a slightly angled processing shape, allowing for assembly without any play. 【Features】 ■ Three feet added to the two-stage pressing parts ■ Can be fixed by pressing against the counterpart parts and rotating, contributing to increased productivity ■ The three fixed feet have a slightly angled processing shape ■ Assembly without any play is possible *For more details, please refer to the PDF document or feel free to contact us.

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Examples of press/deep drawing processing of non-ferrous metals! Integrated drawn parts.

We propose to integrate two parts into one using our technology to reduce processes! We have achieved cost reduction! You can rely on us for non-ferrous metals such as stainless steel and aluminum!

We would like to introduce Noguchi Manufacturing's "Integrated Stamping Parts." Initially, we processed pipe parts and flange parts individually and produced them through press fitting. However, with our deep drawing technology, we have achieved integrated processing. This has led to improvements in productivity, reduction in processes, and cost savings. 【Features】 ■ The blank diameter of the initial flange part remains almost unchanged, and the stamping process is integrated (added). ■ The material ratio is minimized during processing. ■ Achievements in productivity improvement, process reduction, and cost reduction. *For more details, please refer to the PDF document or feel free to contact us.

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Examples of pressing/deep drawing processing of non-ferrous metals! Parts for converting to rolling processing methods.

VA proposals through pipe processing and bending processing! Achieved cost reduction by increasing productivity! Leave it to us for non-ferrous metals like stainless steel and aluminum!

We would like to introduce Noguchi Manufacturing's "Method Conversion Parts for Bending Processing." By eliminating additional processing during pipe fabrication, we have achieved cost reduction through increased productivity. Although a joint (a tiny gap) is created due to the bending shape, it can be replaced without issue since the intended use is for shafts. 【Features】 - The tip shape is cut first while in a flat plate state, and then a core is inserted in the middle to bend it. * Initially, the tip shape was produced through additional processing at a pipe manufacturing company. - By eliminating additional processing, we have achieved cost reduction through increased productivity. - Although a joint is created due to the bending shape, it can be replaced without issue since the intended use is for shafts. *For more details, please refer to the PDF document or feel free to contact us.

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SUS mesh filter parts

The completion of the unsolvable strainer! There is a good reason for the three-layer design!

We would like to introduce the "SUS Mesh Stamping Parts" from Noguchi Manufacturing. We have achieved three-layer stamping with different materials. Ultra-fine stainless steel wire, which is prone to breaking, can be stamped without lubrication or cleaning. By evenly distributing the force applied during stamping in a circumferential manner, we have created a product that is beautifully woven with precise adjustments and has no peeling, resulting in a unified trainer. 【Features】 ■ Processing by sandwiching a Teflon sheet, which is a different material, between metal mesh (SUS φ0.1 × 100 MESH material) ■ Support for processing using Teflon sheet material with no cleaning required ■ Used for medical components *For more details, please refer to the PDF document or feel free to contact us.

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Parts for the transition from cutting processing to pressing processing.

It's interesting how the technology achieves uniform thickness in products despite being processed by squeezing, right? A value-added proposal through press processing!

At Noguchi Manufacturing, we are proposing VA (Value Analysis) through the conversion of machined parts to press processing. By utilizing servo press machines, we can adjust the stroke speed in several stages. We have successfully achieved the FCF method (cold forging of sheet metal + drawing processing) under optimal conditions by freely controlling the flow of material within the mold. 【Features】 ■ Uniform processing of product thickness ■ All plate thicknesses in the flange and drawing sections are finished uniformly ■ Material: SPCE t2.0mm ■ Significant cost reduction in material and processing costs compared to machined products ■ Used for automotive components *For more details, please refer to the PDF document or feel free to contact us.

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Micro deep drawing pressed parts

Shining initiatives in the medical industry! Establishing ultra-precision deep drawing processing technology to realize the ideal size!

We would like to introduce Noguchi Manufacturing's "Micro Deep Drawing Press Processed Parts." Using micro deep drawing processing technology, we can achieve thin-walled tapered and multi-stage shaped products that are considered difficult to manufacture with machining methods such as cutting and pipe processing. This technology is adopted as advanced technology in the medical industry, enabling micro deep drawing processing with an outer diameter of φ0.4mm and a wall thickness of 0.03mm. 【Features】 ■ Realization of ultra-fine medical parts ■ Micro deep drawing processing with an outer diameter of φ0.4mm and a wall thickness of 0.03mm ■ Ultra-fine deep drawing using stainless steel materials ■ Adopted as advanced technology in the medical industry *For more details, please refer to the PDF document or feel free to contact us.

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