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The "key switch" is used in control circuits and power circuits of various industrial equipment. This handbook outlines the key points of mechanical and electrical design that contribute to the improvement of safety and reliability using key switches, as provided by Klaus & Naimer, a specialized manufacturer of switches. ■Contents of the Handbook■ 1. Introduction - Purpose and overview of the handbook - Basic concepts and importance of key switches 2. Structure and operating principles of key switches - What is a key switch? - Mechanism of key, key cylinder, and switch operation - Structure of the contact part 3. Key points of safety design for key switches - Measures to improve mechanical reliability - Compliance with dust and water resistance standards - Key extraction position - Management of the risk of damage from reverse insertion of the key - Measures to improve electrical reliability - Forced separation mechanism (direct opening operation mechanism) - Diverse contact materials - How to select key switches 4. Klaus & Naimer key switch products - Key switch product lineup - Introduction of application and implementation examples This handbook is filled with tips for designing safe and reliable equipment that solves "those little problems." Please download and take a look.
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Free membership registrationThe introduction of the disconnection switch and trap key system allows for the implementation of the highest safety level category 4 and performance level e in compliance with ISO safety standards without complex calculations. ■ A must-see for those involved in safety measures and occupational health with the following challenges! - Is there a safety measure that ensures on-site users always take "correct actions"? - Are there safe and simple risk measures that do not require tedious information gathering or complex calculations? If you have such concerns... Consider safety measures that can be easily implemented with the disconnection switch + trap key system. ■ Benefits of the disconnection switch + trap key system Access to hazardous areas is only possible through predetermined procedures, and the key can only be returned to resume power supply when the protective fence/door of the hazardous area is closed, making it more reliable and safe than lockout or tagout. ■ Three points of the disconnection switch + trap key system (1) Easily achieve category 4, PLe (2) Anyone can enter hazardous areas with the assurance that the hazard source is isolated (3) No electrical wiring is needed, making retrofitting easy. Applicable in explosion-proof areas as well.
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Free membership registrationRisk countermeasures for sudden power equipment "delivery troubles" and "equipment failures" ~ Strong against procurement risks! Case studies of power supply devices and control panel design in production sites ~ Supply chain risks are close at hand due to changes in global conditions, rising raw material prices, supply chain disruptions, and fluctuations in supply and demand caused by semiconductor shortages. This handbook explains how the use of "cam switches" in equipment design addressed the significant delivery delays that occurred from 2020 to 2022, effectively resolving delivery issues and minimizing downtime on production lines. The content is also useful as a BCP measure for factory equipment. 【Handbook Contents】 ▼ Current situation and challenges regarding parts procurement - Fluctuations in market conditions and their impact - Issues behind supply chain disruptions and delivery troubles ▼ Specific solutions and case studies to overcome current challenges - How to utilize cam switches in bypass circuit formation - Methods to improve maintenance efficiency - Examples of application to existing and new equipment and their effects - Introduction of other application cases and implementation examples … etc.
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Free membership registrationA book that enables you to select the optimal switches for food machinery and equipment! Includes case studies! Handbook 'Types and Selection of Power Switches for Food Machinery and Equipment' This handbook is compiled in an easy-to-understand manner, making it suitable for beginners, young engineers, sales representatives, and even those not directly involved in the work. Please take this opportunity to download and take a look. ▼ Contents ▼ - Introduction - Environment surrounding the food industry - Domestic and international laws and regulations regarding food machinery and equipment - Types of power switches used in food machinery and equipment - Key points for selecting power switches for food machinery and equipment - Case studies of power switch implementation in food machinery and equipment - Introduction to Klaus and Neimer's power switches - Conclusion ▼ Applications/Track Record ▼ - Metal inspection machines - Weight measurement devices - Food cleaning machines - Filling machines - Bundling machines and sealers - Packaging machines - Labelers - Slicers - Electric grills - Noodle-making machines - Many other achievements
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Free membership registrationHigh Durability "Power Safety Switch with Outlet" This power switch with an outlet allows for safe and efficient power supply to forklifts, movable equipment, electric tools, and more via the outlet. It uses a power safety switch (disconnection switch), making it more robust and durable compared to circuit breakers. ■ Features - Integrated outlet and power switch box - Built-in highly safe disconnection switch - Handle is dustproof and waterproof with IP66 rating - Plug-in installation 2P: 20A, 32A - Plug-in installation 3P: 20A, 32A - Can be locked with a padlock when power is OFF - Sturdy and long-lasting, high durability - Available in two types: indoor specification and outdoor waterproof specification
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Free membership registrationIn recent years, the issue of global warming has increasingly become a problem not only for nations and companies but also at the individual level. Keywords related to environmental issues such as carbon neutrality, renewable energy, SDGs, and ESG investment are seen almost daily. This time, we focus on "DC applications," which are gaining attention with the rise of renewable energy like solar power and lithium-ion batteries. Why is there an increasing demand now? Klaus & Meiner, experts in industrial switches, have compiled a handbook that includes the latest market trends, basic knowledge of DC and AC, application fields, and common challenges in DC power equipment, making it understandable even for beginners. [Contents] - Introduction --- Diversification of power supply and power systems and DC applications --- - Basic knowledge of DC and AC - Application fields of DC power supplies - Common challenges in DC power equipment - Klaus & Meiner DC switches --- Features, lineup, case studies You can also view the product lineup and case studies of "DC switches." If you are facing issues with the specifications, delivery times, or support of your current DC switch products, please take this opportunity to download and read through it!
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Free membership registration"Power outages" can occur at any time due to earthquakes, typhoons, and other factors. Recently, as part of business continuity planning (BCP), we often hear from clients asking about the actual measures taken to prevent power outages in factories. For those who have postponed power outage measures due to reasons such as "cost constraints," we would like to introduce the "Emergency Manual Power Switch" from Klaus & Neimer, a specialist manufacturer of safety switches. This product allows for the switching of power and machinery with just one switch. It is low-cost and does not require complicated wiring checks, making it easy to install. Additionally, since it is manually switched, it is immediately clear whether you are using "normal" or "emergency" power, helping to reduce the occurrence of mistakes. We are currently offering a carefully explained BCP strategy handbook that emphasizes the importance of "securing power." It is perfect for those who are considering power outage measures. Please feel free to download and take a look.
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Free membership registrationA "forward/reverse switch" that allows for easy manual switching of the motor's forward and reverse rotation without rewiring. It is useful in various equipment and devices, but we often hear concerns such as "the switch we have been using has been discontinued" or "it's hard to find the perfect match." In such cases, consider the "forward/reverse switch" from Klaus & Neimer, which specializes in industrial power switches like cam switches. With a wide range of products, including those that can handle high currents, you are sure to find the perfect fit. We are currently offering a handbook that includes the entire lineup and case studies. Please take this opportunity to check it out! [Contents of the Handbook] ● Advantages of motor control using switches ● How to select a motor forward/reverse switch ● Case studies of motor forward/reverse switch implementation, and more.
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Free membership registration■Features - The inverter input and output can be disconnected and safely switched to commercial power using only the handle operation. Easy to replace and maintain! - Equipped with a padlock handle to prevent accidental switching. When a padlock is applied, only the administrator can operate it. - Available in a lineup with a maximum voltage of AC690V and a maximum current of 315A. - Customization is possible with various options such as interlocks, nameplate instructions, installation methods, and boxed versions. - Compliant with JISC8201-3 / International standard IEC60947-3. CE mark compliant.
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Free membership registrationAccidents caused by being caught or entangled account for 27% of labor accidents in the manufacturing industry. Every year, injuries and fatalities occur due to unexpected movements of equipment and facilities or unanticipated restarts. Various measures, including lockout/tagout, have been implemented to prevent such accidents. One of these measures is the "disconnect switch," which ensures that the power supply can be reliably cut off. However, selecting the appropriate product for the site requires correct knowledge. The handbook "Knowledge and Safety Measures for Disconnect Switches" by industrial switch manufacturer Klaus & Naimer covers the necessary knowledge for selecting disconnect switches. The latest edition explains the following content: [Contents] ■ What are lockout and tagout? ■ What is a disconnect switch? ■ Differences from regular switches and breakers ■ How to select a disconnect switch ■ Case studies *Please be sure to check the handbook from the "PDF Download" link below!
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Free membership registration■ Features ・Built-in disconnect switch manufactured by Klaus & Neimer ・Explosion-proof structure Exd II C T6, dust and water resistant IP66 ・Load switching capability, rated current up to 55A ・Compatible with round crimp terminals, terminal structure ・Reliable disconnection guarantee ・Padlock compatible ■ Standard Specifications ・Container material: Aluminum alloy casting ・Bolt material: Stainless steel ・Operating ambient temperature: -20℃ to +55℃ ・Type certification number: CML 19JPN1325X *For more details about the product, please refer to the materials available for download in the "PDF Download" section below.
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Free membership registrationDC disconnect switches with a rated insulation voltage of 690~1000V. They are widely available in various lineups according to current capacity. You can choose between panel mounting and enclosure (box) options. With high waterproof and dustproof ratings of IP66, they can also be used outdoors. There are also proven applications as DC circuit breakers for power conditioners from major domestic manufacturers. Additionally, there are numerous records of use as DC power switches for solar power arrays/modules, junction boxes, and collection panels overseas. Since they comply with IEC standards, there are no concerns about adopting them for overseas products.
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Free membership registration【Functions and Features】 ○ Disconnect switch, isolation switch ○ Compatible with round crimp terminals ○ High waterproof rating (IP66/67) ○ Ground terminal included ○ Padlock handle (red/yellow and black/white options available) ○ Box cannot be opened in the ON position ○ Supports 3-pole to 8-pole configurations ○ Rated operational current up to 315A, series available up to 132kW ○ Compliant with IEC standards ● For more details, please download the catalog or contact us.
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Free membership registration【Functions and Features】 ○ General-purpose rotary cam switch ○ Compatible with round crimp terminals ○ Wide current range from 1mA to 2400A ○ Contact configuration can be freely set ○ Panel engraving text can be specified ○ Various options available, including key handles and padlock handles ○ Compatible with front and rear mounting ○ Complies with IEC standards ● For more details, please download the catalog or contact us.
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Free membership registration○ Disconnect switch, isolation switch ○ High waterproof rating (IP66/67) ○ Padlock handle (available in red/yellow and black/white) ○ Finger-proof terminals (IP22) ○ Supports from 3 poles to 8 poles ○ Optional auxiliary contacts and terminal covers available ○ Compliant with IEC60947-1 standards ● For more details, please download the catalog or contact us.
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Free membership registrationDC disconnect switches with a rated insulation voltage of 690~1000V. They are widely available in various lineups according to current capacity. You can choose between panel mounting and enclosure (box) options. With high waterproof and dustproof ratings of IP66, they can also be used outdoors. There are also proven applications as DC circuit breakers for power conditioners from major domestic manufacturers. Additionally, there are numerous achievements overseas as DC power switches for solar power arrays/modules, junction boxes, and collection panels. They comply with IEC standards, so there are no concerns about their adoption for overseas products.
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Free membership registration■Features ▼ Achieves seamless switching among four states, including UPS testing/replacement and maintenance, with a single switch. ▼ Prevents accidents such as momentary interruptions during maintenance with overlapping contacts of the cam switch. ▼ Offers two types to match installation conditions: panel-mounted type and box type. ▼ The box type only requires connecting the wiring from the UPS to the terminal block, eliminating concerns about miswiring. ▼ Complies with IEC60947-3 standards. ▼ The switch features a terminal structure compatible with round crimp terminals. ▼ A wide range of options available, including additional auxiliary contacts, nameplate text, handles, and interlock mechanisms (keys, push buttons). ▼ Compatible with single-phase, three-phase, up to 350A, and up to 1000V.
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Free membership registration■Features □ Switch capable of opening and closing the main circuit (power circuit) □ Compatible with popular round crimp terminals in Japan □ Dustproof and waterproof, protection rating IP66/67/69K □ Maximum 315A (380/440V: motor capacity 132kW), compatible with 3-pole, 4-pole, 6-pole, and 8-pole configurations □ Prevents accidents by not allowing switching to the "OFF" position during contact welding □ Padlock can only be installed in the "OFF" position □ Complies with international standard IEC60947-3 (CE marking) ◎ For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationPower and motor switching switch compatible with round crimp terminals ■Features ● Terminal structure compatible with round crimp terminals ● Complies with JIS C 8201-3 / International standard IEC60947-3 (CE marking) ● Supports various options such as padlock (for padlock installation), custom nameplate text, and waterproof boxes
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Free membership registration- Optimal as a switch for the main circuit (power circuit) - Compatible with the most popular round crimp terminals in Japan - Padlock can only be attached in the "OFF" position - Maximum 315A (380/440V: 132kW), compatible with 3-pole, 4-pole, 6-pole, and 8-pole - Compliant with IEC60947-3 (CE marking) - Dustproof and waterproof with protection rating IP66 ● For more details, please download the catalog or contact us.
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Free membership registration■Features ● Safe and easy switching between forward/reverse operation for three-phase, single-phase, and DC motors ● Terminal structure compatible with the most popular round crimp terminals in the Japanese market ● Compliant with international standard IEC60947-3 (CE marking) ● Supports various options such as padlock (for lock installation), custom nameplate text, and waterproof boxes
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Free membership registrationDC disconnect switch with a fixed insulation voltage of 690~1000V. It has a wide lineup according to current capacity. 【Key Selection Points】 ■ Available in panel mount and enclosure (box) options! ■ High waterproof and dustproof rating of IP66, making it suitable for outdoor use! ■ Proven track record as a load switch for the DC power of power conditioners from major domestic manufacturers! ■ Numerous achievements as a load switch for DC power in solar power arrays/modules, junction boxes, and collection panels overseas! ■ Complies with IEC standards, so there are no concerns for use in overseas products. For more details, please download the catalog or contact us.
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Free membership registration■ Dustproof and waterproof key switch with IP66 rating ● With an IP66 rating, it is safe for outdoor use and in food machinery that requires washing ● Safety circuits can be used due to the forced separation mechanism/direct opening operation mechanism (compliant with IEC60947-5, with conditions) ● The strength of the key and key cylinder is high, making it resistant to forces that bend or break the key, as well as operations that pry with a flathead screwdriver ● Reversible key with a free insertion direction*¹ *¹ Some key types are not compatible. ● Supports key extraction positions at various angles ■ Binary code switch ● A switch that operates contacts in binary ON-OFF ● Capable of supporting up to 12 notches from 0 to 11 ● Can be combined with microcurrent-compatible contacts for input switching in sequencers ● Can be configured as a standard handle or key switch ■ Key interlock option The V760 type option, where the switch and key are separated*², is applicable up to cam switches with a rated current of 315A.
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Free membership registration■Features Maximum AC 1000V, 315A or maximum DC 190V, 315A switching capacity Short-time current rating of up to 5800A/second Safe operation enabled by electrically insulated handle operation and terminal protection cover Terminal structure compatible with round crimp terminals Padlock handle that can accommodate a padlock is also available as an option Auxiliary contacts and ground terminals can also be installed as options Contacts that do not cause poor contact even over long periods Compliant with international standards IEC standards
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Free membership registrationThis is a switch with numerous adoption records, including foreign object inspection machines and food washing machines. It is used in food manufacturing lines as a "power removal means to prevent accidental activation" (NFPA79, etc.). In Europe and the United States, it is widely used as a safety switch in equipment and industrial machinery, and its usage is increasing in Japan as well. 【Features】 ● No worries about troubles caused by equipment cleaning due to dust and water resistance IP66/67/69k compliance ● Many options available, including a padlock handle for locking with a padlock, an emergency stop red/yellow handle, and end covers ● A product lineup that includes the most popular round crimp terminal compatible products in the Japanese market ● Compliant with international standard IEC60947-3 (CE marking), ensuring safety for overseas shipments *For more details, please download the catalog or contact us.
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Free membership registrationIdeal for switching voltage taps on transformers!! Numerous proven results! ■Features High current (~2400A) and high voltage resistance (~1000V) Compatible with round crimp terminals Customizable nameplate text and handles Dustproof and waterproof options available Complies with international standards IEC High reliability (shock and vibration resistant) High-frequency compatible *1 (~10kHz)
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Free membership registrationA comprehensive catalog of cam switches and rotary switches featuring numerous examples of adoption in industrial equipment. Please use it as a hint for incorporating into your own products or introducing into your own facilities! As a manufacturer specializing in switches, we can provide proposals tailored to your specific requirements, so feel free to consult us even for products not listed in the catalog.
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Free membership registrationThe "Battery Disconnect Switch" is a disconnection switch compatible with round crimp terminals. It is a disconnect switch (isolator) compliant with the IEC60947-3 standard. It has a short-time rated current of up to 5800A per contact, capable of handling large inrush currents while being space-saving. By using multiple contacts in parallel, it is possible to enhance the current capacity. The contacts have a long lifespan (1 million operations, non-energized switching) and are less prone to contact failure, contributing to stable operation over long periods. The electrically insulated handle and terminal protection cover also ensure safety during maintenance work. 【Features】 ■ Terminal structure compatible with round crimp terminals ■ Padlock handle that can accommodate a padlock is also available ■ Auxiliary contacts and ground terminals can be installed as options *For more details, please download the catalog or contact us.
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Free membership registrationThis is a switch box primarily designed for disconnecting power circuits and power lines such as motors and control panels. It features a padlock mechanism (can be locked), ensuring safety when operators disconnect and lock it during maintenance. It supports round crimp terminals, which are in high demand in the Japanese market. It complies with IEC60947-3 standards and other international standards as a load switch. It has high dust and water resistance, making it adaptable to various installation environments. 【Functions and Features】 - Disconnect switch, disconnector, isolator switch - Compatible with round crimp terminals - High dust and water resistance (IP65/66/67) - Options for resin, iron, or stainless steel boxes - Auxiliary contacts available - Padlock handle (available in red/yellow and black/gray) - Box cannot be opened in the ON position - Supports 3 to 8 poles - Series rated operational current up to 315A and 132kW - Compliant with IEC60947-3 standards - Suitable for safety measures in accordance with Article 107 of the Labor Safety and Health Regulations ● For more details, please download the catalog or contact us.
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Free membership registrationBy combining multiple ON/OFF contact states, it is possible to accommodate complex applications. Please use this to check the internal state of the switch.
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Free membership registrationWith just one handle operation, you can safely and easily start the motor using the star-delta method. ■Features ● Supports motor capacity up to 55kW ● Direct switching of the power line ● Terminal structure compatible with the most popular round crimp terminals in the Japanese market ● Customizable nameplate text, handles, etc. ● Waterproof and dustproof options available (IP66/67/69K) ● Complies with international standards IEC
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Free membership registrationThis is a switchbox primarily designed for disconnecting the power supply lines of crushers, mixers, and grinders. It features a padlock mechanism (can be locked) to ensure safety by allowing operators to disconnect and lock it during maintenance. It is compatible with the round crimp terminals that are in high demand in the Japanese market. It complies with IEC60947-3 standards and other international standards as a load switch. It has high dust and water resistance, making it adaptable to various installation environments. 【Functions and Features】 - Disconnect switch, disconnector, isolator switch - Compatible with round crimp terminals - High dust and water resistance (IP65/66/67) - Available in resin, iron, and stainless steel boxes - Auxiliary contacts available - Padlock handle (red/yellow and black/white options available) - Box cannot be opened in the ON position - Supports 3 to 8 poles - Rated operational current up to 315A and 132kW in series - Complies with IEC60947-3 standards ● For more details, please download the catalog or contact us.
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Free membership registration