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【Problems Faced by Company E】 The gases emitted from asphalt are known for their strong odor and also contain tar components, making them highly viscous and difficult to process. We received a request to consider a device that can treat such gases. 【Installation Effects】 We proposed a direct combustion deodorization device combined with a mist separator. This device demonstrates a particularly high purification rate for a wide range of gases among various deodorization methods. 【Case Study】 ■ Installed Model: Direct Combustion Deodorization Device "DF-23 Type" ■ Processing Airflow: 23 Nm3/min ■ Processed Gases: IPA, Ethyl Acetate, Benzene, etc. ■ Total Hydrocarbon Concentration: 167.1 ppm ■ Purified Concentration/Purification Rate: 0.5 ppm/99.7% *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registration【Issues faced by Company C】 They manufacture fragrances used in gum and candy, but the sweet smell emitted from the factory every day has led to complaints from nearby residents. 【Installation Effect】 Our "small deodorization device" was used specifically at the source of the strong odor. The odor has been significantly mitigated, and we have received evaluations stating that it has a particularly high purification rate among various odor control devices. 【Case Study】 ■ Installed Model: Small Catalytic Combustion Deodorization Device 'SCU-1EH Type' ■ Treatment Airflow: 1Nm3/min ■ Treated Gas: Fragrance odor (such as grape smell) *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registration**Problems Faced by Beer Pub Tokyo** A beer pub that serves beer brewed on-site is set to open in a trendy area of Tokyo based on a new concept from a major brewery. However, there were concerns about the odors generated from the on-site brewing affecting the nearby residential area. **Installation Effects** By installing our "catalytic deodorization system," we effectively addressed odor issues for the neighborhood. Our company was able to contribute to the delicious on-site brewing of beer. **Case Study** - **Installed Model:** Catalytic combustion deodorization system "CU-7EH" - **Processing Airflow:** 7 Nm³/min - **Processed Gas:** Beer brewing odor - **Total Hydrocarbon Concentration:** - *Based on odor index* - **Inlet Odor Concentration/Odor Index:** 25,000/44 - **Outlet Odor Concentration/Odor Index:** 25/14 *For more details, please refer to the PDF document or feel free to contact us.*
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Free membership registration**[Problems Faced by Company A]** They manufacture resin products for sports equipment and consolidated production equipment due to the establishment of a new factory. A persistent issue during the manufacturing process was that various organic solvents' odors would cling to workers' clothing. **[Installation Effects]** In the new factory, to improve the working environment and enhance employee motivation, our catalytic deodorization system was introduced. A purification rate of over 99% has been achieved, leading to an improved environment. **[Case Study]** - **Installed Model:** Catalytic combustion deodorization system "CU-50 type" - **Processing Airflow:** 50 Nm³/min - **Processed Gases:** Ethylbenzene, xylene, etc. - **Total Hydrocarbon Concentration:** 1,400 ppm - **Post-Purification Concentration/Purification Rate:** 3.3 ppm/99.8% *For more details, please refer to the PDF document or feel free to contact us.*
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Free membership registrationThe SCU-5EH is a compact catalytic deodorization device designed to treat unpleasant odors and volatile organic compounds (VOCs). To enable local exhaust and temporary use, it has been made lightweight and compact, and by adding casters, it can be easily moved to the necessary location for portable deodorization. The processing airflow is 5 Nm³/min, which is suitable for testing and research lines, as well as irregular operation lines. 【Compact Catalytic Deodorization Device】 - Adopts a catalytic combustion method, achieving high removal efficiency for odors and VOC gases. - With a processing airflow of 5 Nm³/min, it is well-suited for testing and research lines, as well as irregular operation lines. - By utilizing optional Wi-Fi communication, monitoring of the device can be done via tablets such as iPads and iPhones, allowing for oversight of device operation from a separate room. *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationThis document is the product catalog of Railway Vehicle Industry, which develops, manufactures, and sells environmental equipment (VOC treatment devices, deodorization devices). It includes a range of environmental devices, starting with the "compact catalytic deodorization device" for odor control and safe exhaust treatment of VOC emissions, as well as "catalytic deodorization devices" and "direct combustion deodorization devices." Each product is thoroughly introduced with features, basic flow diagrams, and case studies. We are currently offering the product catalog as a gift! You can view it immediately via "PDF download." [Contents] ■ Features of the device ■ Specifications ■ Basic flow diagram ■ Case studies ■ Applications *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registration【Environmental Equipment】Odor Control, Deodorization Equipment Our company mainly handles combustion-type deodorization equipment such as "catalytic deodorization equipment," which generates almost no thermal NOx, and "direct combustion deodorization equipment," which can be applied to most odor gases. We are currently offering a "Case Study Collection of Deodorization Equipment" as a gift! We introduce cases that have solved issues such as "odor control in residential areas," "ordinary deodorization equipment cannot eliminate the smell," and "the odor of organic solvents from work uniforms." 【Featured Cases】 ■ Improved working environment with catalytic deodorization equipment. Increased employee productivity. ■ Contributed to odor control at a new concept craft brewery. Comprehensive measures for neighboring areas with deodorization equipment. ■ Effectively tackles unique sweet odors. Mitigates unpleasant odors that become bothersome with daily exposure. ■ For difficult gases, use direct combustion type. Measures are also possible for sticky gases. For more details, please refer to our catalog or feel free to contact us.
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Free membership registrationThe "Catalytic Combustion / Direct Combustion Deodorization Device Case Study Collection" is a compilation of case studies featuring the introduction of "catalytic deodorization devices," which produce almost no thermal NOx, and "direct combustion deodorization devices," which can be applied to most malodorous gases. In order to improve the working environment and enhance employee motivation, we have introduced these products, achieving a purification rate of over 99% and showcasing cases of environmental improvement. [Featured Cases] ■ Improved working environment with catalytic deodorization devices. Increased employee productivity. ■ Contributing to a new concept of in-store beer brewing. Comprehensive measures against neighborhood issues with deodorization devices. ■ Effectively tackles unique sweet odors. Mitigates unpleasant smells that become bothersome with daily exposure. ■ Direct combustion method for challenging gases. Capable of addressing sticky gases as well. For more details, please refer to the catalog or feel free to contact us.
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Free membership registrationThis is a "compact catalytic deodorization device" that removes VOCs (volatile organic compounds) such as toluene, xylene, and ethyl acetate, as well as exhaust gases containing unpleasant odors, through oxidative decomposition treatment. It has been made lightweight and compact to enable local exhaust and temporary use, and it is designed to be portable, allowing it to be moved to necessary locations with the addition of casters. 【Features】 - Compact catalytic deodorization devices with treatment air volumes of 1Nm3/min, 3Nm3/min, and 5Nm3/min - Easy-to-understand operation display and simple touch panel controls - Lightweight and easy to move due to the casters - Optional dedicated software allows for remote monitoring and operation using Wi-Fi on tablet devices or smartphones - Structure designed for easy maintenance *For more details, please download the PDF or feel free to contact us. *Demo units are available for use, and tests can be conducted with brought-in solvents.
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Free membership registrationIn recent years, heat storage deodorization devices have become popular, but do they really meet production needs? When it comes to deodorization devices, there are various treatment methods available. Among the combustion methods, which have the highest purification rates, more companies are choosing the "catalytic type," which has operating costs less than half that of direct combustion, requires less space than heat storage types, has shorter lead times, and lower installation costs. As fuel costs rise, the advantages of catalytic deodorization devices, which can reduce fuel consumption and maintenance costs, are becoming increasingly prominent. Compared to heat storage types, these devices are smaller and have quicker startup times, making them ideal for production lines that do not operate 24 hours, test plants, and research and development use. Therefore, we are offering a set of three documents that explain the features of catalytic deodorization devices! Please take a look as reference material for your introduction considerations. Additionally, feel free to consult us regarding VOC measures or any odor-related issues. 【Overview of the 3-Book Set】 ■ Comprehensive Product Catalog (Includes our deodorization devices from heat storage to catalytic types) ■ Basic Knowledge for Introducing VOC Treatment Devices (Includes information on emission regulations and how to choose devices) ■ Comparison Table of Deodorization Methods (Comparison with combustion, plasma, adsorption, etc.) *You can view them immediately from "Download." Please feel free to contact us.
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Free membership registrationOur "Compact Deodorization Device (VOC Treatment Device)" contributes to improving the working environment, preventing unpleasant odors, and preventing air pollution. It oxidizes and deodorizes VOCs (such as toluene, ethyl acetate, MEK, etc.) using precious metal catalysts before discharging them. This compact deodorization device (VOC treatment device) developed by our company has a proven track record of adoption by major companies in various industries, including printing, home appliances, motors, chemicals, and automobiles. *The SCU-1EH is a certified product under the Hachioji City Small and Medium Enterprises New Product Development Certification System for the fiscal year 2015, awarded to excellent products. 【Features】 ■ Ideal for deodorization and VOC gas exhaust treatment in small-scale production, research and development, and prototype lines. ■ Compact and equipped with casters for easy mobility. ■ Allows monitoring from adjacent rooms using Wi-Fi (monitoring via iPad or iPhone is also possible). ■ Compatible with mixed VOCs. Additionally, we are currently offering a booklet titled "Basic Knowledge for Introducing VOC Treatment Devices," which provides insights and check points for the introduction of VOC treatment devices! *You can view it immediately from "Download"!
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Free membership registrationThe "catalytic deodorization device" is a system that facilitates the oxidation reaction by bringing combustible substances, VOCs, and odors in exhaust gas into contact with air through a catalyst, resulting in odorless and harmless emissions. Since it can initiate the oxidation reaction at low temperatures (300°C to 350°C) below the ignition point, it consumes about one-third of the fuel compared to direct combustion deodorization devices for preheating. Additionally, it is equipped with a built-in heat exchanger, and by adding a secondary heat exchanger, significant fuel savings can be achieved. 【Features】 ■ High deodorization efficiency with high-performance platinum-based catalysts ■ Low generation of nitrogen oxides, enabling low NOx operation ■ Negative pressure structure in the exhaust gas flow path within the device to prevent odor leaks ■ Integrated structure with low flow resistance, designed to minimize power consumption *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationTESSHA Corporation is currently offering a free booklet that explains the essential knowledge and procedures necessary for the introduction of VOC treatment equipment! This comprehensive booklet also includes actual installation examples. Additionally, we are offering a demo unit of our new lightweight and compact product, the "Small Catalytic Deodorization Device"! It is effective in fields such as printing, ink manufacturing, and automobile manufacturing. 【Contents of the booklet】 ■ Regulations that must be considered when introducing the equipment ■ Steps for introducing deodorization equipment ■ Necessary conditions for selecting deodorization equipment ■ Introduction of small VOC treatment devices (local exhaust) ■ Installation examples (VOC treatment from dryer leaks), etc. *For more details, please download the catalog or contact us.
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Free membership registration**[Problems Faced by Company B]** There were ongoing concerns from nearby residents about odors leaking from the factory. The source of the odor was VOC gases generated during the resin molding process. Although a treatment system had already been installed, the new production line made it difficult to keep up with the processing, leading to considerations for adding another treatment system. However, a fundamental issue arose: there was nowhere to install it, including the work space. Installing it outside the building was also considered, but that was not possible due to regulations such as the green space law. **[Implementation Effects]** By suspending the system from the ceiling, there were no issues with floor space. Additionally, it was equipped with a function to utilize exhaust heat to warm the workspace during winter. VOC treatment was achieved in a compact space, and energy savings were also realized. Our customers were satisfied. ● For more details, please download the catalog or contact us.
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Free membership registration**[Issues Faced by Company A]** They were concerned about the deterioration of the workplace environment for employees due to VOCs generated during the drying process of resin product molding and coating. While combustion-type treatment devices are the most effective for VOC treatment, they struggled to find a device that met the condition of not threatening the 1.5m wide workspace between the dryers. Even when devices that could fit in the space were available, they often lacked sufficient processing capacity, causing them distress. **[Implementation Effects]** The compact catalytic deodorization device, which is easy to operate with a touch panel, achieved a space-saving design of 120cm in width, 50cm in depth, and 70.5cm in height, while providing a processing capacity of over 3N?/min and a VOC removal efficiency of over 98%. After installation, the solvent odor that had been lingering in the workspace was reduced, creating a safer working environment. Employees have also provided high praise, stating that "it has become easier to work" and "the solvent odor no longer clings to clothing." ● For more details, please download the catalog or contact us.
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Free membership registrationThe "Direct Combustion Deodorization Device" is a system that processes gases containing organic solvents and unpleasant odors by maintaining the treatment temperature above the ignition point of the odor components and ensuring a retention time of more than a certain duration, allowing for the instantaneous oxidation and decomposition of organic solvents and odor components. The treatment temperature ranges from 700°C to 800°C, with a retention time of over 1 second, making it capable of treating exhaust gases that contain components unsuitable for catalytic deodorization, and it is applicable to most exhaust gases. 【Features】 ■ Extremely wide applicability, capable of treating almost all odors and organic solvent gases ■ High deodorization efficiency is achieved due to the simplicity of the principle, with no fluctuations in deodorization efficiency ■ Incorporating a heat exchanger reduces the high fuel consumption associated with high-temperature processing *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registration◇◆Environmental Technology Achieving Low Running Costs◆◇ 【Contents】 ■Deodorization Equipment 1. Catalytic Deodorization Device 2. Direct Combustion Deodorization Device 3. Heat Storage Deodorization Device 4. Catalytic Deodorization Device with Continuous Concentration Equipment 5. NOx Countermeasure Catalytic Deodorization Device 6. Compact Deodorization Device ■Hot Air Circulation Drying Oven ■Other Equipment ・Catalytic Function Testing Machine ■Consistent System Manufacturer ・Installation Support ・Reliable Maintenance =========================== You can view the "Quotation Request Form" from the 【Download】 section. Please fill in the various conditions and send it via FAX, and we will calculate it for you. =========================== *For more details, please contact us or download the catalog.
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Free membership registrationThe "Heat Storage Deodorization Device" is a system that retains gases containing organic solvents and unpleasant odors above the ignition point of the odor components, allowing for a sufficient retention time to oxidize and decompose the organic solvents and odor components. By using ceramic heat storage bodies as heat exchangers, the heat exchange efficiency is very high, typically exceeding 90%. 【Features】 ■ Oxidizes and decomposes organic solvents and odor components ■ Uses ceramic heat storage bodies as heat exchangers ■ High heat exchange efficiency ■ Reduces fuel consumption ■ Available in a single-can rotary type and a multi-can cycle type *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationTESSHA Corporation's NOx countermeasure catalytic deodorization device is designed to treat exhaust gases containing organic nitrogen (such as MEA, DMF, NMP, etc.) while keeping the generation of nitrogen oxides (NOx, N2O) low. It decomposes organic nitrogen in the exhaust gas into nitrogen, carbon dioxide, and water vapor using an organic nitrogen compound decomposition catalyst and an oxidation catalyst. =========================== You can view the "Quotation Request Form" from the "Download" section. Please fill in the various conditions and send it by fax, and we will calculate it for you. =========================== For more details, please contact us or download the catalog.
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Free membership registrationWe would like to introduce examples of TESSHA Corporation's hot air circulation type drying ovens, developed for coater machines and for baking enamel wires. The drying oven for coater machines processes exhaust gases through a catalytic deodorization device. Furthermore, it utilizes these exhaust gases to generate all the heat sources for the drying oven. It is capable of accommodating advanced temperature settings. The hot circulation oven developed for baking enamel wires can adapt to changes in baking conditions depending on the type of wire, while maintaining a uniform temperature balance within the oven. It is also an ideal hybrid single oven equipped with deodorization functionality. =========================== You can view the "Quotation Request Form" from the 【Download】 section. Please fill in the various conditions and send it via FAX, and we will calculate it for you. =========================== For more details, please contact us or download the catalog.
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Free membership registrationThe "Continuous Concentration Device with Deodorization System" is a system that continuously concentrates and deodorizes exhaust gas containing low concentrations of organic solvents. In the concentration device, the exhaust gas is separated into purified gas and high-concentration concentrated gas, and the concentrated gas is processed by a small combustion-type deodorization device corresponding to the airflow of the concentrated gas. 【Features】 ■ Concentrates low-concentration, high-volume organic solvents and foul-smelling gases into high-concentration, low-volume ■ The deodorization device is compact, reducing overall running costs ■ Processes low-concentration exhaust by concentrating it 3 to 15 times in the deodorization device ■ Fuel options include city gas, LPG, and electricity *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registration【Comparison Methods】 ■ Combustion Method (Catalytic Combustion Method, Direct Combustion Method, Heat Storage Combustion Method) ■ Plasma Deodorization Method ■ Cleaning Method ■ Adsorption Method (Recovery Method, Concentration Method, Exchange Type) ■ Ozone Deodorization Method ■ Photocatalytic Deodorization Method ■ Biological Deodorization Method (Soil Deodorization Method, Humic Substance Deodorization Method, Packed Tower Biological Deodorization Method, Activated Sludge Aeration Method, Scrubber Method) 【Contents】 ◎ Overview table of each VOC treatment method based on gas volume and concentration relationship ◎ Summary of principles for each deodorization method ◎ Summary evaluation compared to other treatment methods ◎ Advantages and disadvantages of each deodorization method ◎ Main applications ◎ Performance table of the railway vehicle industry since 2007 (excerpt) =========================== You can view the "Estimate Request Form" from 【Download】. Please fill in the various conditions and send it by FAX, and we will calculate it for you. =========================== For more details, please check from 【Download】 and 【Contact Us】.
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Free membership registrationTESSHA' s Catalytic Oxidizer is a thermal recuperative and has a built-in heat exchanger. This built-in heat exchanger preheats the incoming contaminated gas by utilizing heat from the clean discharge gas. An additional heat exchanger can be attached、 if necessary.The fresh air being heated up by the hot discharge gas through the additional heat exchanger is returned to the processing lines and/or used for other purposes. The additional heat exchanger can be equipped with an auxiliary burner、 if necessary.
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Free membership registrationTESSHA' s Catalytic Oxidizer is a thermal recuperative and has a built-in heat exchanger. This built-in heat exchanger preheats the incoming contaminated gas by utilizing heat from the clean diThis system is based on the simplest technology to destruct VOCs. A Direct Fired Thermal Oxidizer introduces the VOCs gas and/or malodorous gas into a fire-box through or near the burner and retains the gas for approximately 1 second at high temperatures of 700°C to 800°C to get enough VOCs destruction.
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Free membership registrationThis type of system is very effective and suitable for the case of purifying large gas flows with low VOCs density. The gas is fed into an absorption segment of a concentrator and flows longitudinally through a rotor which contains a filter with an absorption media and is continuously rotating. The VOCs are absorbed by the media and cleaned gas is directed to an outlet chimney and released into the atmosphere. The media continue absorbing VOCs with rotation of the rotor and get saturated.
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Free membership registrationTESSHA's RTO is a single canister type in which the Heat-Exchange chambers and a fire-box are contained、 and has a rotary valve underneath. The rotary valve、 with its smooth rotation、 pushes the VOCs gas into the Heat-Exchange chambers and extracts the clean discharge gas from the Heat-Exchange chambers simultaneously.
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Free membership registrationTESSHA Corporation's silencers are widely adopted in diesel trains, hybrid diesel trains, and maintenance vehicles, including those operated by JR companies and third-sector operators. They are also commonly used in diesel trains running in harsh conditions in cold regions such as Hokkaido and Tohoku, where their durability and reliability are highly regarded. 【Features】 ■ Widely adopted in diesel trains of JR companies and third-sector operators ■ High durability and reliability, ensuring safety even in cold regions ■ Also used in other maintenance vehicles and forklifts *For more details, please download the catalog or contact us.
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Free membership registrationOur catalytic mufflers began with small three-wheeled dump trucks used in tunnel construction during the 1950s and have since been adopted in construction machinery such as bulldozers, excavators, truck mixers, and dump trucks, as well as in railway vehicles and forklifts, with their effectiveness widely recognized. 【Features】 ○ High purification efficiency ○ High durability ○ Low back pressure ○ Easy installation ○ Soundproofing effect ● For more details, please download the catalog or contact us.
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Free membership registrationThis is a simple graphite removal muffler that circulates and grows graphite particles from diesel exhaust gases within the muffler, and removes the graphite through the effect of a wire mesh demister. 【Performance】 Carbon contamination reduction rate: over 30% ● For more details, please download the catalog or contact us.
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Free membership registrationIf too many carbon particles adhere to the demister, it may cause clogging, leading to an abnormal increase in back pressure, which could result in engine overheating or damage to the wire demister. Please pay close attention to maintenance management. 【Maintenance Management】 - Regularly (every 5 to 10 days of operation) remove the cleaning plug, and while the filter is installed, run the engine at idle to discharge the accumulated carbon into a collection bag or similar. - It is also acceptable to use a vacuum cleaner for cleaning. The demister should be inspected at the start of each work session; pull out the demister and either shake off the carbon or soak it in a neutral detergent solution to clean off the adhering carbon. - Inspect the main body, inlet pipe, outlet pipe, and brackets for cracks. - Be careful not to inhale carbon particles during work. ● For more details, please contact us.
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Free membership registrationTESSHA Corporation's "Compact Catalytic Deodorization Device" can be installed on equipment such as dryers to locally exhaust VOCs like toluene, ethyl acetate, and M.E.K. *We are also accepting requests for test machine loans!* ★ For a limited time, we are giving away case studies and product catalogs! ★ We have examples of removing over 98% of VOCs generated during the drying process of resin molding and coating. 【Features】 ■ The main body width is 1.2m, making it easy to install in a compact space. ■ High VOC processing capacity despite its small size. ■ Easy operation with a touch panel. *For more details, please download the catalog or contact us.*
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Free membership registration