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オートフォームジャパン

Establishment2007 year
number of employees30
addressTokyo/Minato-ku/2-3-17 Higashi-Shimbashi, MOMENTO SHIODOME 3rd Floor
phone03-6459-0881
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last updated:Jan 15, 2025
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Software for progressive die design "AutoForm ProgDie"

Design, simulation, evaluation, and verification of the press forming process using sequential die sets.

At the die manufacturer, multiple strip layout proposals can be efficiently designed, simulated, verified, and modified using AutoForm ProgDie, allowing for the selection of the optimal layout according to requirements. - Design of strip layouts - Design of dies - Verification of strip designs *For more details, please refer to the PDF document or feel free to contact us.

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Lecture Report: Estimating Mass Production Defect Factors, Digital Innovation in Mold Manufacturing

Report on the identification of factors for mass production of molds at the user meeting, digitalization of business processes, and case studies on the use of hemming in assembly!

On September 29, 2023 (Friday), we held the AutoForm User Conference "AutoForUm 2023" at Bellesalle Akihabara. Four user companies presented the latest application case studies that go beyond the realm of press forming simulation. In this report on the user conference, we would like to introduce an overview of the presentations and the atmosphere of the venue for those users who unfortunately could not attend. - Estimation of mass production crack causes using AutoForm-Sigma: Nissan Motor Co., Ltd. - Improving operational efficiency using AutoForm-Sigma - Moving away from existing examination methods from initial consideration to TRY: Honda Motor Co., Ltd. - Digital innovation in mold manufacturing - Front-loading of business processes using AutoForm: Minami Co., Ltd. - Introduction of the hood assembly process utilizing hemming simulation: Toyota Motor Corporation.

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Analysis of Elastic Mold Deflection and Anticipated Correction

Software 'AutoForm-ToolDeflect' for efficient analysis and correction of elastic mold deflection.

Due to the recent expansion of high-strength steel applications, simulations that take into account mold deflection are required. By enabling the prediction of mold deflection and feeding back the deformation to the mold shape, it contributes to reducing the number of trial runs. AutoForm-ToolDeflect can be used from the early stages of process design when the final mold shape in CAD has not yet been determined. It allows for the quick creation of initial concepts for mold design based solely on the part shape. Additionally, by analyzing various concepts, it becomes possible to select the most effective design. When utilizing AutoForm-ToolDeflect for final verification, the final mold shape data created in CAD is used. Once the mold deflection is calculated, over-crowning can be performed. This result can also be used as data for machining.

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High-quality CAD surface creation and prediction correction software for mold making.

In the AutoForm Forming package, it is possible to create CAD-quality surfaces and perform predictive corrections, covering the entire process design.

"AutoForm-DieDesignerPlus" is a shape creation feature available through the AutoForm interface, designed to meet the needs of engineers responsible for creating CAD-quality surfaces. This software allows for the creation of high-quality CAD surfaces during the process design stage. The created surfaces can be used for accuracy prediction and correction, and can subsequently be exported for mold manufacturing. By utilizing AutoForm-DieDesignerPlus, you can significantly improve the efficiency of tasks during the process design stage. 【Main Features】 - Parametric modeling of die face shapes for press forming processes - High-quality correction of mold surfaces - A structured surface creation workflow tailored for press forming process design - Flexible and free modeling without restrictions on predetermined styles or profiles - Automatic flange unfolding for created shapes

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Software "AutoForm-DieDesignerPlus"

Efficient creation and predictive correction of high-quality CAD surfaces for mold manufacturing.

"AutoForm-DieDesignerPlus" is a shape creation feature available through the AutoForm interface, designed to meet the needs of engineers responsible for creating CAD-quality surfaces. This software allows for the creation of high-quality CAD surfaces during the process design phase. The created surfaces can be used for accuracy prediction and correction, and can subsequently be exported for mold manufacturing. By utilizing AutoForm-DieDesignerPlus, you can significantly streamline the work during the process design phase. [Main Features] - Parametric die face shape modeling for press forming processes - High-quality correction of mold surfaces - A structured surface creation workflow tailored for press forming process design - Flexible and free modeling without restrictions on predefined styles or profiles - Automatic flange unfolding for created shapes

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AutoForm TubeXpert

A software solution that allows for easy execution of mold design and simulation for tube bending, forming, and hydroforming processes.

AutoForm TubeXpert can meet the increasing demands for complex shapes of tube components, part quality, advanced materials such as high-strength steel and aluminum, as well as the diversification and complexity of the forming processes. <Advantages> - Improvement of quality and cost through the verification of multiple alternative concepts - Deep understanding of the entire forming process of tube-shaped components through the evaluation of the forming process window - Reduction of development time and costs for molds, materials, and production - Strengthening of process reliability to enable robust production <Main Features> - Creation of process planning data related to costs - Complete design of all necessary molds and seamless process simulation of the entire forming process - Promotion of corporate standards and automatic detection of forming defects - Springback simulation after the forming process and automatic correction of molds to compensate for expected springback - Analytical process improvement and evaluation of the robustness of the manufacturing process

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Cloud service "EasyBlank Cloud"

You can quickly examine the blank outline generated from the CAD part shape.

"EasyBlank Cloud" is a free cloud service that can be used directly in your browser without the need to install any software. Results are displayed in the browser, but can also be saved in IGS CAD format. Additionally, detailed reports in Excel format can be created. You can enjoy benefits such as early-stage cost and manufacturability analysis, optimization of material usage, and reduction of scrap and costs. 【Features】 ■ Free ■ Directly usable in the browser ■ Results are displayed in the browser but can be saved in IGS CAD format ■ Quickly examine blank outline lines developed from CAD part shapes ■ Feasibility of products can also be examined ■ Possible to enjoy benefits such as reduction of scrap and costs *For more details, please refer to the external link page or feel free to contact us.

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AutoForm Cloud Service

A pricing system based on usage! The costs of software and hardware will be optimized.

The "AutoForm Cloud Service" allows you to directly use AutoForm software and hardware freely from a browser anytime and anywhere, as needed. This service eliminates the need for cumbersome tasks such as on-site installation, maintenance, and updates. Through the AutoForm Cloud Service in partnership with Rescale, you can use AutoForm software in an optimal hardware environment, including processor types, core memory, storage, and parallel processing. 【Features】 ■ Access to AutoForm software and hardware resources that are virtually unlimited, immediately and easily available ■ Use of AutoForm software in an optimal hardware environment ■ No need for on-site installation, maintenance, or updates ■ Optimization of software and hardware costs *For more details, please refer to the external link page or feel free to contact us.

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Friction and lubrication simulation software 'TriboForm'

Achieving a new level of simulation accuracy! Simulating friction and lubrication conditions.

TriboForm is software that can quickly simulate the coating of molds, lubrication, material surface characteristics, or the friction of new sheet materials in the press forming process, ultimately affecting product quality. By considering the effects of tribology in a more realistic manner, it enables a new level of simulation accuracy. TriboForm products enhance the AutoForm product line. 【Features】 ■ Accurate representation of complex tribological phenomena ■ Simulation, display, and evaluation of friction and lubrication conditions ■ Easy integration with typical simulation software ■ Avoid costly mold modifications during trials and production *For more details, please refer to the PDF document or feel free to contact us.

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『AutoForm-QuickLinkforNX』

A CAD embedded module that can enhance work efficiency through more efficient collaboration with internal and external departments.

"AutoForm-QuickLink for NX" is a CAD embedded module that provides a seamless data flow between AutoForm and NX. It allows for easy output of process data from AutoForm and import into the NX environment. The output data includes concept shape data such as surfaces, curves and points, project information, material information, and process information. Additionally, simulation results can be exported. 【Features】 ■ Data exchange between AutoForm and NX ■ Consistency, transparency, and usability of data ■ Streamlining of CAD design processes ■ Prevention of downstream process issues 【Main Functions】 ■ Input and output only the necessary shape and process data between AutoForm and NX ■ Easy modification of shapes, part positions, tipping, and cam directions ■ Consistent naming and terminology ■ Complete transfer of process structure *For more details, please refer to the external link page or feel free to contact us.

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『AutoForm-QuickLinkforCATIA』

A CAD embedded module that easily outputs process data from AutoForm and can be imported into the CATIA environment.

"AutoForm-QuickLink for CATIA" is a CAD embedded module that provides a seamless data flow between AutoForm and CATIA. In the process design department, it is possible to enhance work efficiency through more efficient collaboration with internal and external departments. The output data includes concept shape data such as surfaces, curves and points, project information, material information, and process information. 【Features】 ■ Data exchange between AutoForm and CATIA ■ Consistency, transparency, and usability of data ■ Streamlining of CAD design processes ■ Prevention of downstream process issues 【Main Functions】 ■ Input and output only the necessary shape and process data between AutoForm and CATIA ■ Easily modify shapes, part positions, tipping, and cam directions ■ Consistent naming and terminology ■ Complete transfer of process structure *For more details, please refer to the PDF document or feel free to contact us.

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AutoForm-ProcessDesignerforCATIA

An innovative mold design and springback prediction correction solution that brings significant labor reduction effects. Supports full digitalization.

"AutoForm-ProcessDesigner for CATIA" is a powerful mold design support tool developed based on AutoForm's expertise in press forming processes and the needs of process designers. 【Features】 ■ Creation of high-quality and rapid nominal shapes and anticipated surfaces ■ A standard approach that allows customization of process design, including all types of processes ■ Support for company-wide workflow standardization and data consistency ■ Smooth data exchange both internally (between different departments) and externally (between manufacturers and suppliers) ■ Integration with the CATIA environment ensures full compatibility with CATIA V5 functions In the CATIA V5/V6 environment, using dedicated commands, the following processes can be performed: ■ Rapid creation of nominal shapes for deep drawing in process design and die face layouts including all secondary processes (trimming, bending) ■ Quick implementation of springback compensation using correction vector fields ■ Rapid execution of anticipated corrections for Class-A surfaces using high-quality Bézier surfaces ■ Quick creation of beads and reliefs during the NC preparation stage

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Software "Logopress"

You can perform transport simulations and detect dynamic interfaces!

"Logopress" is software customized to meet the needs of progressive die manufacturers. It includes mold design software for the die industry, as well as software for predicting flattening and blanks, covering a wide range of functionalities that encompass the entire process characteristics of progressive die technology. By identifying potential issues early in the design stage, it is possible to avoid costly mold modifications in later stages. Utilizing the powerful options of each product enables smooth and efficient operations. 【Features】 ■ Customized to meet the needs of progressive die manufacturers ■ Design of molds, flattening, prediction of blank shapes, and nesting ■ Modeling of complex shapes in intermediate stages 【Lineup (excerpt)】 ■ Logopress3 Die Design ■ Logopress3 Strip Layout ■ Logopress3 Flattening ■ Logopress3 Progressive Blank Companion (optional add-on) ■ Logopress3 NESTING *For more details, please refer to the external link page or feel free to contact us.

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Software "AutoForm-Trim"

The blank outline is optimized so that the part boundary matches the target shape and dimensions!

"AutoForm-Trim" is a tool used in conjunction with AutoForm-FormingSolver to determine the blank outline and to examine suitable trim lines during the trim die trial-out. This software allows for simultaneous design of both draw dies and trim dies. At the end of the pre-process for the trim operation, the trim line is optimized so that the part boundaries match the target shape and dimensions. 【Features】 ■ Determination of suitable trim lines and blank outlines ■ Time reduction and cost savings through simultaneous development of trim and draw dies ■ Reduction of trial-out time for laser trimming of complex parts 【Main Functions】 ■ Automatic determination of blank outlines for near-net-shape manufacturing ■ Automatic calculation of multiple blank outlines ■ Calculation of segments for customer-specified blank outlines or cut outlines ■ Simultaneous determination of all cut-out lines for multiple cutting processes *For more details, please refer to the PDF document or feel free to contact us.

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AutoForm-PhaseChange Plug-In

Introduction of software that considers phase transformation between quenching and thermal deformation after cooling.

The "AutoForm-PhaseChange Plug-In" is software that, when combined with the AutoForm-Thermo Plug-In, can realistically simulate the hot press forming process of ultra-high-strength steel materials. In the automotive industry, the hot press forming process is extremely important to meet the requirements for improving collision safety levels and reducing weight. 【Features】 - Realistic simulation of the hot press forming and quenching processes - Forming of complex-shaped parts with suppressed springback effects - Press-formed parts that meet target local strength characteristics - Improved accuracy in collision analysis 【Main Functions】 - Rapid simulation of direct and indirect hot press forming processes - Complete thermo-mechanical coupled simulation considering phase-dependent material properties - Phase transformation during quenching and thermal deformation after cooling - Support for tailored tempering processes - Graphic display of final part characteristics, including thickness distribution, strain-stress distribution, and the distribution and ratio of different material phases, along with the resulting hardness.

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Software "AutoForm-Thermo Plug-In"

You can analyze the effects of the actual mold temperature and its further impact on the molding results.

The "AutoForm-Thermo Plug-In" is software used in conjunction with AutoForm-FormingSolver to consider common thermal effects in cold, warm, and hot press forming simulations. If there is no need to consider the effects of phase transformation, this plug-in can be used to examine the feasibility of parts and processes. It optimizes forming and production process parameters while executing final validation analysis, taking thermal behavior into account. 【Features】 ■ Realistic simulation of thermal effects in the press forming process ■ More realistic modeling of temperature-dependent friction behavior when used in conjunction with the TriboForm Plug-In ■ Simulation of the quenching process for manganese-boron steel using the AutoForm-PhaseChange Plug-In 【Main Functions】 ■ Fast simulation of thermal behavior in the press forming process ■ Complete thermo-mechanical coupled simulation that does not consider phase-dependent material properties ■ Graphic display of simulation results ■ Final part characteristics display, including temperature changes and distribution of parts and molds, thickness distribution, strain-stress distribution, and springback.

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Software "AutoForm-FormingSolver"

We will conduct simulations of press molding using line, transfer type, or progressive type.

"AutoForm-FormingSolver" is software that simulates press forming using line, transfer, or progressive dies. It accurately and quickly simulates the entire press forming process, including the drawing process and springback and hemming from the second stage onward, allowing for verification. Once the simulation results are available, they can be displayed in AutoForm-Explorer to obtain detailed information about the forming process. 【Features】 ■ Simulation of line and progressive die press forming ■ Rapid and accurate simulation of deep drawing, re-strike, trimming, flanging, and hemming processes ■ Accurate simulation of springback ■ Deep understanding of the entire press forming process 【Other Features】 ■ Rapid verification of new process concepts to improve quality and reduce costs ■ Reduction of computation time utilizing SMP or MPP parallel processing technology ■ Enhanced options such as thermal effects, phase transformation, and tribology improvements *For more details, please refer to the PDF document or feel free to contact us.

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Software "AutoForm-DieAdviser"

Addressing challenges such as the introduction of new materials like ultra-high-strength steel, improvement of press and stroke rates, and reduction of lubricant consumption.

"AutoForm-DieAdviser" allows for the determination of optimal die designs and effective wear protection concepts based on the simulation results from AutoForm-FormingSolver. In this software, the durability of die materials, hardening, and die coatings is determined while considering production volume and press stroke rates. It enhances die design in the early stages of component development and enables high durability of dies along with cost reduction. 【Features】 ■ Definition of optimal die layouts (including die segments) ■ Cost-effective wear protection concepts based on production volume ■ Reduction in lubricant consumption ■ Improvement in die performance and durability 【Main Functions】 ■ Identification of areas with severe die wear ■ Distinction between sheet materials and component types ■ Wear protection concepts that combine appropriate die materials, hardening, and die coatings *For more details, please refer to the PDF document or feel free to contact us.

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Software "AutoForm-CostEstimator"

An ideal method to replace traditional Excel-based worksheets and cumbersome manual calculations.

"AutoForm-CostEstimator" is designed for OEMs and mold manufacturers, allowing for quick calculation of mold costs during the process planning and cost estimation stages. This software automatically associates details of parts that affect mold costs with the production steps. With just a few clicks of the mouse, this product calculates mold costs based on the defined production sequence. This enables analytical evaluation of alternative production concepts and quickly identifies the most cost-effective concept. 【Features】 ■ Measurement of the impact of alternative pressing processes on mold costs ■ Calculation of mold costs based on CAD part data and pressing processes ■ Creation of reliable cost estimates in a short time 【Main Functions】 ■ Full graphic-based 3D approach using CAD part shapes ■ Automatic feature detection of part shapes ■ Intelligent cost calculation engine for pressing processes *For more details, please refer to the PDF materials or feel free to contact us.

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【Case】Shortened the delivery time for press molding dies to two-thirds!

By using simulation software, we can quickly deliver molds suitable for production to our customers.

This document explains the simplification of the design and build of press forming molds. It discusses shortening the delivery time of molds by up to two-thirds, utilizing simulations to address the mounting challenges of springback, and improving accuracy and reducing model creation time through the optimization of trim lines. [Contents] ■ Shortening the delivery time of molds by up to two-thirds ■ Utilizing simulations to tackle the mounting challenges of springback ■ Improving accuracy and reducing model creation time through the optimization of trim lines *For more details, please refer to the PDF document or feel free to contact us.

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Software "AutoForm-Compensator"

Since multiple areas can be defined within the mold, the expected correction can be controlled analytically.

The "AutoForm-Compensator" is software that automatically adjusts the mold surface based on accurate springback calculations or measured springback data. When the user defines the expected correction area, that area is automatically corrected based on the springback calculation results. Using the expected correction shape, rapid and accurate mold verification can be performed. 【Features】 ■ Reliability in process planning and process engineering ■ Reduction of correction loops ■ No risk of corrections in subsequent processes due to springback 【Main Functions】 ■ User-defined expected correction areas ■ Support for free springback and clamped springback ■ Automatic adjustment of mold shapes *For more details, please refer to the PDF document or feel free to contact us.

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[Data] Hemming of Ultra High Strength Steel (AHSS)

A project specialized in ultra-high strength hemming with thin plate thickness to achieve weight reduction.

This document introduces a project that verified the applicability of thin AHSS (Advanced High Strength Steel) as an outer panel closure for automobiles. It includes information on the project's objectives, material selection, forming processes, springback, and more. As a result, it was proven that thin AHSS can be hemmed for outer panel closures and can significantly contribute to weight reduction in the assembly of automotive closure panels. 【Contents (excerpt)】 ■ Project Objectives ■ Material Selection ■ Forming Process ■ Springback ■ Hemming 【Other Contents】 ■ Surface Strain ■ Dimensional Evaluation ■ Conclusion *For more details, please refer to the PDF document or feel free to contact us.

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Software "AutoForm-HemPlanner"

Software compatible with roll hemming and table top hemming.

"AutoForm-HemPlanner" is software that not only creates the die shapes necessary for simulation but also allows for easy definition and optimization of the hemming process. Since this process affects the appearance and quality of the surface, precision is extremely important. By using this product, you can streamline the definition of the hemming process. As a result, the design of the effective surface of the die no longer needs to rely on costly trial-and-error investigations based on experience. 【Features】 ■ Definition of the hemming process that meets quality and cost requirements ■ Consideration of feasibility in the early stages and final verification ■ Identification of typical hemming defects ■ Prediction of springback for the entire assembly after hemming 【Main Functions】 ■ Support for roll and table-top hemming ■ Evaluation of various hemming concepts in the early stages - Example of quick hemming ■ Final verification of hemming concepts - Example of advanced hemming ■ Definition of die shapes and die movements *For more details, please refer to the PDF materials or feel free to contact us.

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Software "AutoForm-DieDesigner"

You can proceed with the operation step by step for the entire project!

"AutoForm-DieDesigner" is software that allows for the rapid creation of alternative designs for die faces throughout the entire press forming process. Once a die face design is created, it can be used for process simulation with AutoForm-FormingSolver. The results can be evaluated with AutoForm-Explorer. By fully integrating die face design with simulation and result evaluation, it enables the quick assessment of multiple alternatives for process and mold concepts, as well as the selection of optimal concepts regarding formability, quality, and cost. 【Features】 ■ Creation of concept die faces ■ Evaluation of multiple process concept alternatives through direct integration with process simulation ■ Deep understanding and verification of the entire process design 【Main Functions】 ■ Creation of parameterized die face shapes for all processes ■ Creation of excess material based on customized profiles ■ Automatic unfolding of flanges on excess material surfaces ■ Modeling of shapes using morphing technology

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Software "AutoForm-TryoutAssistant"

Direct communication is possible between the engineering department and the tryout department!

The "AutoForm-TryoutAssistant" is software that digitally supports actual tryouts. During tryouts, a draw-type modification loop is repeated until parts can be produced with the required quality. Modifications and corrective actions are inevitable, but each modification loop that can be avoided directly contributes to saving time and costs. 【Features】 ■ Digital support for mold factories ■ Direct communication between engineering and tryout departments ■ Fine-tuning of draw-type molds ■ Reduction of tryout loops and related costs 【Main Functions】 ■ Check process parameters and mold shapes before tryouts ■ Confirm the shape, dimensions, and relative positions of blanks ■ Record all vast data during the tryout process and each iteration ■ Comprehensive analysis of process parameters and corresponding shape modifications ■ Language selection options for the user interface *For more details, please refer to the external link page or feel free to contact us.

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Software "AutoForm-Sigma"

It brings deep understanding and transparency to the molding process from the early engineering stages.

"AutoForm-Sigma" is software that enables the analysis of press-formed parts and processes, as well as improvements in robustness. It allows for the identification of which design parameters affect the quality of parts and to what extent. Additionally, it supports the identification of corrective actions when issues arise during trials and production. Furthermore, it can identify ineffective corrective actions and appropriate measures that lead to problem resolution. 【Features】 ■ Analytical process improvement ■ Stability and reliability of the forming process ■ Robust manufacturing processes ■ Minimization of defective formed parts ■ Minimization of correction loops and associated costs 【Main Functions】 ■ Automatic variation of design parameters ■ Verification of key design parameters ■ Assessment of noise and variation range of process parameters ■ Evaluation of process capability ■ Automatic execution of multiple simulations *For more details, please refer to the PDF materials or feel free to contact us.

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Software "AutoForm-Explorer"

It is possible to easily visualize defects on mold surfaces using digital stoning techniques!

"AutoForm-Explorer" is software that allows for easy and quick setup of simulations and evaluation of important result variables. For process planners and process engineers, it enables detailed definition and evaluation of the manufacturing processes for press forming die components. Additionally, the interpretation of results can be executed quickly and easily. 【Features】 ■ Efficient simulation setup ■ Identification and interpretation of defects ■ Verification of process feasibility ■ Rapid evaluation of results ■ Improvement of forming behavior of press forming die components 【Main Functions】 ■ Simple navigation concept based on workflows ■ Semi-automatic result evaluation ■ Application and management of corporate standards ■ Display of surface defects - digital stoning *For more details, please refer to the PDF materials or feel free to contact us.

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Software "AutoForm-StampingAdviser"

Initial evaluation of moldability based solely on the shape of the part, without considering the mold shape!

"AutoForm-StampingAdviser" is software that allows for the rapid and easy execution of feasibility evaluations for parts and processes, as well as considerations of blank shapes, material yield, and blank costs. It provides feedback on quality issues related to press forming, such as the risks of wrinkles, cracks, and excessive sheet thinning, as well as evaluations of blank unfolding shapes and material costs. 【Features】 ■ Feasibility evaluation of parts and processes ■ Feedback on quality issues related to press forming ■ Predictions of blank shapes and nesting 【Main Functions】 ■ Powerful and flexible configuration options ■ Quick modification of part shapes ■ Multiple blanking options ■ Use based on parts only or complete die shapes *For more details, please refer to the PDF materials or feel free to contact us.

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[Case Study] Improvement in Simulation Accuracy for Aluminum Press Forming

Significant improvement in simulation accuracy! Introducing case studies of TriboForm usage.

We would like to introduce a case where the simulation accuracy in aluminum press forming has significantly improved through the use of "TriboForm," which we handle. Regarding the aluminum hood outer that was confirmed during the trial, no defects were detected in the initial stage of the forming simulation. However, by using "TriboForm" to examine the actual tribological behavior, we were able to address this issue. 【TriboForm Features】 ■ User-friendly software that accurately reproduces complex tribological phenomena ■ Efficient simulation, visualization, and evaluation of friction and lubrication conditions ■ Easy integration with representative simulation software ■ Improved accuracy of press forming simulations ■ Reduction in the number of costly mold modifications during trials and production *For more details, please refer to the PDF materials or feel free to contact us.

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AutoForm NEWS No.32

Introduction of differences in mold load and displacement due to the presence or absence of bottoming settings.

To our users, this is the quarterly publication "AutoForm NEWS" delivering information about AutoForm. It includes case studies that have improved the accuracy of surface strain issues in simulation software for friction and lubrication conditions. 【Table of Contents】 ●【Case Study】Nissan Motor Co., Ltd. Aiming to improve the accuracy of surface strain issues ●Introduction of Tips and Tricks No. 13 Differences in mold load and displacement with and without bottoming settings ●AutoForm R8 realizing further efficiency in the digital process chain *For more details, please contact us.

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AutoForm NEWS No.31

Introducing some results from benchmark tests that demonstrate the high prediction accuracy of AutoForm.

To our users, this is the quarterly publication "AutoForm NEWS" delivering information about AutoForm. We feature an interview with Toyota Tsusho Corporation, which has become the 1000th company to implement AutoForm. 【Table of Contents】 ● Demonstrating the high predictive accuracy of AutoForm in the benchmark tests of NUMISHEET 2018 ● Toyota Tsusho Corporation becomes the 1000th company to implement AutoForm ● Accurate material information leads to high-quality results — Insights from experts in the materials field *For more details, please contact us.

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AutoForm NEWS No.30

Introducing examples of how AutoForm has contributed to the education of young engineers.

Dear users, this is the quarterly publication "AutoForm NEWS" delivering information about AutoForm. It features an interview with Alper Güner, a Technical Product Manager specializing in hot press forming technology. 【Table of Contents】 ● [Case Study] Witec Co., Ltd. Significant reduction in analysis time and effective training for young engineers ● Engineer Interview Insights from an expert in hot press forming ● Efficient press forming simulation along the press forming process chain *For more details, please contact us.

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Software for quickly creating CAD-quality die faces.

This is software that quickly creates CAD-quality die faces. It significantly reduces the time required to create CAD-quality die faces.

"AutoForm-ProcessDesigner for CATIA" is software that combines the expertise of press forming with the efficient design capabilities of CATIA V5. It standardizes process design at the corporate level and significantly reduces the time required to create CAD-quality die faces. With "AutoForm-ProcessDesigner for CATIA," you can create die layouts (including deep drawing and all processes after the second stage) while working within the CATIA environment. This software is designed to meet the needs of process designers. It consolidates various sketches and structural elements used in CATIA V5 into several very powerful features, enabling easy and rapid design of die faces. The comprehensive data structure simplifies the use of new features and improves collaboration between departments as well as between manufacturers and suppliers. The high-quality surfaces produced are characterized by a significant reduction in the number of control elements and appropriate continuity. For more details, please contact us or download the catalog.

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Robust process verification (Process planning and cost verification solution)

Identify issues related to the robustness of the press forming process during the design phase.

By using this solution, you can achieve an efficient and stable manufacturing process while meeting the quality targets for components. For more details, please contact us or download the catalog.

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Rapidly create the die face while considering engineering design.

Significant improvement in mold quality and a substantial reduction in initial development time in process design have been achieved.

This solution is designed for engineers evaluating formability, planners of process planning, and mold manufacturers to quickly create die face designs for the entire press forming process. ■ Features ○ It combines automatic functions for 3D mold design with user-friendliness. ○ Designers can easily modify not only intermediate processes but also the final part shape. ○ When modifications are made, all processes and trial-out simulation mold shapes are automatically and instantly updated. ○ After process optimization, the resulting die face can be used directly. ■ Benefits ○ Creation of concept die faces ○ Evaluation of multiple process concept alternatives through direct linkage with process simulation ○ Deep understanding and verification of the entire process design For more details, please download the PDF or contact us.

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Hemming Process Optimization Software AutoForm-HemPlanner

Software for easily defining and optimizing the hemming process.

With AutoForm-HemPlanner, you can easily define and optimize the hemming process. The software allows you to identify potential defects that may occur during the process, such as flange cracking, wrinkling, material overlap at corners, and material entrapment. By combining AutoForm-HemPlanner with AutoForm-Solverplus, you achieve an efficient process planning solution for hemming. For more details, please contact us.

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Applying Auto Form to the entire press forming process for cost reduction (Customer Case)

Ford Germany successfully achieved cost savings of several tens of millions of euros by introducing simulation into the entire process chain of the press forming process.

At Ford Germany, simulations are conducted for all production parts. The objectives are: ● Cost reduction ● High robustness in production ● Shortening of development time To achieve these, AutoForm has been introduced across the entire process chain of the pressing and forming process. ● Cost reduction ⇒ Attempting to reduce time even in the prototype stage of molds, aiming for cost reduction ⇒ Utilizing AutoForm to optimally use blanks and strip materials ⇒ Considering the reduction of process steps ● High robustness in production ⇒ Implementing shape correction based on reliable calculations from AutoForm-Sigma ⇒ Variations in conditions such as material property differences do not affect reliability ● Shortening of development time ⇒ Adopting AutoForm, which has fast calculation speeds from the early stages of product development to mass production, allowing for the manufacture of high-quality parts even with reduced development time.

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Achieving quality and process capability analysis with a robust manufacturing process (Customer Case)

A new era of mold manufacturing opened by AutoForm plus: Swiss high-end kitchen manufacturer Franke.

Franke Kitchen Systems presents a case study on how they improved production robustness and successfully reduced costs with the adoption of AutoForm plus! 【Effects After Implementation】 ■ By considering the forming process with AutoForm plus, they achieved the development of a robust production system. ■ Contributed to the design and production of high-quality product designs suitable for special commemorative designs. ■ Created new collaborative relationships that transcended departmental boundaries through analytical evaluation of results from each process. ■ Enabled the evaluation of design variables related to the variable results of spherical radius plate reduction. If you would like the case study, it is available for free download.

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Latest Trends in Hydroforming in Europe and the United States

We will introduce the latest examples of hydroforming applications in Europe and the United States.

Currently, hydroforming technology is once again gaining attention, particularly in Europe and the United States. An article titled "The Renaissance of Hydroforming" was even published on a German industry information site. Here, Werner Teufel from AutoForm Engineering will introduce the latest applications of hydroforming in Europe and the U.S., as well as explain the new features added to AutoForm Hydro 2014. [Contents] - Rapid design and simulation of tube hydroforming - Hydroforming of high-strength steel engine mounts – preforming and finished parts For more details, please contact us or download the catalog.

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Software solutions for press molding

Covers the entire process chain! Contributes to improving the processing capacity of molding operations!

AutoForm's software solutions provide a comprehensive platform for the design, evaluation, and improvement of the press forming process. Incorporating all key factors of comprehensive digital process planning, it offers support across the entire process chain of press forming, enabling users to make informed decisions. Applicable to the development of press-formed parts, process planning, cost verification, and mold development, including process design, trial runs, and mass production. 【Features】 ■ Practical use in daily operations ■ Improved processing capacity for design tasks ■ Support for users to make informed decisions ■ Evaluation from the perspectives of functionality, quality, lead time, and cost 【Solutions】 ■ Product Development - Design of manufacturable press-formed parts ■ Process Planning/Cost Verification - Efficient process and cost planning ■ Mold Development - Rapid creation of mold concepts and final process verification ■ Trial Runs/Mass Production - Support for efficient trial runs and robust mass production For more details, please refer to the catalog or feel free to contact us.

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Efficient planning of the hemming process (product development)

Efficiently evaluate various hemming processes and support the optimization of production!

By using this solution, the hemming process can be easily defined, allowing for efficient optimization of the process. Since the hemming process also affects the appearance and quality of the product, its precision is very important. With the introduction of "AutoForm-HemPlanner," it is possible to identify potential issues that may arise during the process. With the introduction of "AutoForm-HemPlanner," 【Expected Benefits】 - Efficient planning of the hemming process that meets quality and cost requirements. - Feasibility studies at an early stage and final verification, as well as appropriate selection of methods and tools for hemming. - Efficient implementation of mold design and process planning. - Rapid identification of hemming defects such as cracks, wrinkles, or material entrapment. - Prediction of springback after full assembly post-hemming. 《For more details, please contact us or download the catalog.》

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Press forming simulation software 'AutoForm' *Case study collection provided

What is the solution that covers the entire process chain from the design of press-formed parts to mass production?

"AutoForm" is a press forming simulation software that minimizes rework in the manufacturing process. It has a fast calculation speed, and operation is as simple as following the guidance and using the default settings. This allows for better parts to be brought to market in a shorter time and at a lower cost. - There is an increasing number of difficult-to-form materials such as high-strength steel and complex-shaped parts. - There is a desire to shorten production preparation time. - There is a lot of variability in overseas production. Are you facing challenges in the increasingly difficult development of automotive press-formed parts? [Recommended for those who] - Want to operate easily - Want to increase calculation speed - Want to quickly identify the causes of variability and solve them efficiently On this page, you can download a collection of case studies, including the utilization of "Peugeot-Citroën," which has aimed to shorten lead times and development periods within a limited timeframe, as well as reduce costs for trials and production. *If you would like technical materials or domestic case studies, please contact us using the button below.

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