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  3. 日之出水道機器 メカニカルスティッチ部
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日之出水道機器 メカニカルスティッチ部

EstablishmentMay 11, 1948 (Founded in 1919)
capital9000Ten thousand
number of employees953
addressFukuoka/Hakata-ku, Fukuoka-shi/Kanpaku 5-8-18 (Hinode Building)
phone092-476-0565
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last updated:Mar 21, 2024
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  • Products/Services(488)
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日之出水道機器 List of Products and Services

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451~488 item / All 488 items

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Non-heat mechanical crack repair, metal cracking, cast iron crack repair, cast steel.

Not welding! A new method for repairing metal cracks! Prevents damage and reoccurrence of cracks without adding heat - a permanent solution for metal fractures.

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding repair methods can cause changes in the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" and "secondary damage." Hinode Waterworks Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for metal crack repairs without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

  • Safety and consumables

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Metal crack repair, metal restoration work, steel crack repair, cast iron crack regeneration.

We will repair the cracks that have occurred in the metal mechanically, rather than through welding. The repair will be done without generating any thermal distortion.

The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitching Method) that uses mechanical methods to address cracks in metal. Unlike welding repairs that involve thermal curing, this method does not apply any heat, thus preventing "thermal distortion." It does not generate residual stress in other areas, preventing secondary damage such as new cracks. 【Features】 ■ No hardening or residual stress due to heat ■ Elimination of secondary damage ■ Maintenance of stable quality → It is a unified system repair using jigs and other tools → Accumulation of know-how, experience, and track record ■ Completion of construction in a short period → It does not significantly reduce the operating rate of equipment ■ Advantages in safety and environmental aspects → Since no fire is used, there is no impact on the operating rate of other equipment or the environment For more details, please contact us or download the catalog.

  • Safety and consumables

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Mechanical Stitching Method "MS Method" Non-heat Metal Casting Crack Repair

Non-thermal metal crack repair! We repair cracks that occur in metal equipment without applying any heat at all. A repair method that does not cause thermal distortion.

The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitching Method) that uses mechanical methods to address cracks in metal. Unlike welding repairs that involve heat curing, this method does not apply any heat, thus preventing "thermal distortion." It does not generate residual stress in other areas, preventing secondary damage such as new cracks. 【Features】 ■ No hardening or residual stress due to heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs and other tools → Accumulation of know-how, experience, and track record ■ Completion of construction in a short period → Does not significantly reduce the operating rate of equipment ■ Advantages in safety and environmental aspects → Since no fire is used, there is no impact on the operating rate of other equipment or the environment For more details, please contact us or download the catalog.

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July 2013 Issue MS Newsletter Ship Engine Block Structure

July 2013 Issue MS Newsletter Ship Engine Block Framework

【Product PR】 The "MS Method (Mechanical Stitch)" is a revolutionary repair technique (Mechanical Stitch Method) that uses mechanical methods to address cracks in metal. Since it does not apply any heat, there is no "thermal distortion." It prevents residual stress in other areas and also avoids secondary damage such as new cracks. Metal cracks are one of the concerns in equipment maintenance operations. In typical welding repair methods, the base material around the crack changes due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features of the MS Method】 ■ No hardening or residual stress from heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs with jigs, etc. → Accumulation of know-how, experience, and track record ■ Completion of work in a short period → Does not significantly reduce the operational rate of equipment ■ Advantages in safety and environmental aspects → No use of fire, thus no impact on the operational rate of other equipment or the environment For more details, please contact us.

  • Renovation and repair methods

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August 2013 Issue MS Newsletter Forged Frame

August 2013 Issue MS Newsletter Forged Frame

【Product PR】 The "MS Method (Mechanical Stitch)" is a revolutionary repair technique (Mechanical Stitch Method) that employs mechanical methods to address cracks in metal. Since no heat is applied at all, there is no "thermal distortion." Residual stress in other areas does not occur, preventing secondary damage such as new cracks. Cracks in metal are one of the concerns in equipment maintenance operations. In typical repair methods using welding, the base material around the crack changes due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features of the MS Method】 ■ No hardening or residual stress from heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and achievements ■ Completion of work in a short period → Does not significantly reduce the operating rate of equipment ■ Advantages in safety and environmental aspects → No use of fire, thus no impact on the operating rate of other equipment or the environment For more details, please contact us.

  • Renovation and repair methods

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September 2013 Issue MS Newsletter Cast Iron Frame

September 2013 Issue MS Newsletter Cast Iron Frame

【Product PR】 The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitch Method) that uses mechanical methods to address cracks in metal. Since it does not apply any heat, there is no "thermal distortion." It prevents residual stress from occurring in other areas and also prevents secondary damage such as new cracks. Cracks in metal are one of the concerns in equipment maintenance. In conventional welding repair methods, the base material around the crack changes due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features of the MS Method】 ■ No hardening or residual stress due to heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and achievements ■ Completion of construction in a short period → Does not significantly reduce the operating rate of equipment ■ Advantages in safety and environmental aspects → No use of fire, thus no impact on the operating rates of other equipment or the environment For more details, please contact us.

  • Renovation and repair methods

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October 2013 Issue MS Newsletter Cassette Plate

October 2013 Issue MS Newsletter Cassette Plate

【Product PR】 The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitch Method) that addresses metal cracks using mechanical methods. Since no heat is applied at all, there is no "thermal distortion." Residual stress in other areas does not occur, preventing secondary damage such as new cracks. Metal cracks are one of the concerns in equipment maintenance operations. In typical welding repair methods, the base material around the crack changes due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features of the MS Method】 ■ No hardening or residual stress due to heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and achievements ■ Completion of construction in a short period → Does not significantly reduce the operating rate of equipment ■ Advantages in safety and environmental aspects → No use of fire, thus no impact on the operating rates of other equipment or the environment For more details, please contact us.

  • Renovation and repair methods

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November 2013 Issue MS Newsletter Turret Folder

November 2013 Issue MS Newsletter Turret Folder

【Product PR】 The "MS Method (Mechanical Stitch)" is a revolutionary repair technique (Mechanical Stitch Method) that uses mechanical methods to address cracks in metal. Since it does not apply any heat, there is no "thermal distortion." It prevents residual stress from occurring in other areas and also prevents secondary damage such as new cracks. Cracks in metal are one of the concerns in equipment maintenance operations. In conventional welding repair methods, the base material around the crack changes due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features of the MS Method】 ■ No hardening or residual stress due to heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and achievements ■ Completion of construction in a short period → Does not significantly reduce the operating rate of equipment ■ Advantages in safety and environmental aspects → No use of fire, thus no impact on the operating rate of other equipment or the environment For more details, please contact us.

  • Renovation and repair methods

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December 2013 Issue MS Newsletter Cast Casing

December 2013 Issue MS Newsletter Cast Casing

【Product PR】 The "MS Method (Mechanical Stitch)" is a revolutionary repair technique (Mechanical Stitch Method) that uses mechanical methods to address cracks in metal. Since no heat is applied at all, there is no "thermal distortion." Residual stress in other areas does not occur, preventing secondary damage such as new cracks. Cracks in metal are one of the concerns in equipment maintenance operations. In typical welding repair methods, the base material around the crack changes due to heat, leading to residual stress and distortion, which constantly carries the risk of "crack recurrence" and "secondary damage." 【Features of the MS Method】 ■ No hardening or residual stress due to heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs with jigs, etc. → Accumulation of know-how, experience, and achievements ■ Completion of construction in a short period → Does not significantly reduce the operating rate of equipment ■ Advantages in safety and environmental aspects → No use of fire, so there is no impact on the operating rate of other equipment or the environment For more details, please contact us.

  • Renovation and repair methods

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September 2011 Issue MS Newsletter Injection Molding Machine Link Housing

September 2011 Issue MS Newsletter Injection Molding Machine Link Housing

【Product PR】 The "MS Method (Mechanical Stitch)" is a revolutionary repair technique (Mechanical Stitch Method) that uses mechanical methods to address cracks in metal. Since it does not apply any heat, there is no "thermal distortion." It prevents residual stress from occurring in other areas and also prevents secondary damage such as new cracks. Cracks in metal are one of the concerns in equipment maintenance operations. In conventional welding repair methods, the base material around the crack changes due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features of the MS Method】 ■ No hardening or residual stress due to heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs with jigs and other tools → Accumulation of know-how, experience, and track record ■ Completion of construction in a short period → No significant reduction in equipment operating rates ■ Advantages in safety and environmental aspects → No use of fire, thus no impact on the operating rates of other equipment or the environment For more details, please contact us.

  • Renovation and repair methods

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October 2011 Issue MS Newsletter Gear Reducer Casing

October 2011 Issue MS Newsletter Gear Reducer Casing

【Product PR】 The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitching Method) that uses mechanical methods to address cracks in metal. Since it does not apply any heat, there is no "thermal distortion." It prevents residual stress in other areas and avoids secondary damage such as new cracks. Cracks in metal are one of the concerns in equipment maintenance operations. Repairs using conventional welding methods change the base material around the crack due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features of the MS Method】 ■ No hardening or residual stress from heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs with jigs, etc. → Accumulation of know-how, experience, and achievements ■ Completion of construction in a short period → Does not significantly reduce the operating rate of equipment ■ Advantages in safety and environmental aspects → Since no fire is used, there is no impact on the operating rate of other equipment or the environment For more details, please contact us.

  • Renovation and repair methods

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November 2011 Issue MS Newsletter Crankcase Foot

November 2011 Issue MS Newsletter Crankcase Foot

【Product PR】 The "MS Method (Mechanical Stitch)" is a revolutionary repair technique (Mechanical Stitching Method) that uses mechanical methods to address cracks in metal. Since it does not apply any heat, there is no "thermal distortion." It prevents residual stress in other areas and avoids secondary damage such as new cracks. Cracks in metal are one of the concerns in equipment maintenance operations. In typical welding repair methods, the base material around the crack changes due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features of the MS Method】 ■ No hardening or residual stress from heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and track record ■ Completion of work in a short period → Does not significantly reduce the operational rate of equipment ■ Advantages in safety and environmental aspects → No use of fire, so there is no impact on the operational rate of other equipment or the environment For more details, please contact us.

  • Renovation and repair methods

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December 2011 Issue MS Newsletter Aluminum Cooling Tower Blades

December 2011 Issue MS Newsletter Aluminum Cooling Tower Blades

【Product PR】 The "MS Method (Mechanical Stitch)" is a revolutionary repair technique (Mechanical Stitching Method) that uses mechanical methods to address cracks in metal. Since it does not apply any heat, there is no "thermal distortion." It prevents residual stress from occurring in other areas and also prevents secondary damage such as new cracks. Cracks in metal are one of the concerns in equipment maintenance operations. In typical welding repair methods, the base material around the crack changes due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features of the MS Method】 ■ No hardening or residual stress from heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and achievements ■ Completion of construction in a short period → Does not significantly reduce the operating rate of equipment ■ Advantages in safety and environmental aspects → No use of fire, thus no impact on the operating rate of other equipment or the environment For more details, please contact us.

  • Renovation and repair methods

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January 2012 Issue MS Newsletter Injection Molding Machine Die Plate

January 2012 Issue MS Newsletter Injection Molding Machine Die Plate

【Product PR】 The "MS Method (Mechanical Stitch)" is a revolutionary repair technique (Mechanical Stitch Method) that uses mechanical methods to address cracks in metal. Since it does not apply any heat, there is no "thermal distortion." It prevents residual stress in other areas and also prevents secondary damage such as new cracks. Cracks in metal are one of the concerns in equipment maintenance operations. In general welding repair methods, the base material around the crack changes due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features of the MS Method】 ■ No hardening or residual stress due to heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and track record ■ Completion of construction in a short period → Does not significantly reduce the operating rate of equipment ■ Advantages in safety and environmental aspects → Since no fire is used, there is no impact on the operating rate of other equipment or the environment For more details, please contact us.

  • Renovation and repair methods

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February 2012 Issue MS Newsletter Aluminum Exhaust Manifold

February 2012 Issue MS Newsletter Aluminum Exhaust Manifold

【Product PR】 The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitch Method) that addresses metal cracks using mechanical methods. Since it does not apply any heat, there is no "thermal distortion." It prevents residual stress in other areas and avoids secondary damage such as new cracks. Metal cracks are one of the concerns in equipment maintenance operations. In typical welding repair methods, the base material around the crack changes due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features of the MS Method】 ■ No hardening or residual stress from heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and track record ■ Completion of work in a short period → Does not significantly reduce the operating rate of equipment ■ Advantages in safety and environmental aspects → Since no fire is used, there is no impact on the operating rate of other equipment or the environment For more details, please contact us.

  • Renovation and repair methods

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March 2012 Issue MS Newsletter Press Machine Crown Frame

March 2012 Issue MS Newsletter Press Machine Crown Frame

【Product PR】 The "MS Method (Mechanical Stitch)" is a revolutionary repair technique (Mechanical Stitch Method) that uses mechanical methods to address cracks in metal. Since it does not apply any heat, there is no "thermal distortion." It prevents residual stress in other areas and avoids secondary damage such as new cracks. Cracks in metal are one of the concerns in equipment maintenance operations. Repairs using conventional welding methods change the base material around the crack due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features of the MS Method】 ■ No hardening or residual stress from heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and achievements ■ Completion of work in a short period → No significant reduction in equipment operating rates ■ Advantages in safety and environmental aspects → No use of fire, thus no impact on the operating rates of other equipment or the environment For more details, please contact us.

  • Renovation and repair methods

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April 2012 Issue MS Newsletter Aluminum Exhaust Manifold

April 2012 Issue MS Newsletter Aluminum Exhaust Manifold

【Product PR】 The "MS Method (Mechanical Stitch)" is a revolutionary repair technique (Mechanical Stitching Method) that addresses metal cracks using mechanical methods. Since no heat is applied at all, there is no "thermal distortion." Residual stress in other areas does not occur, preventing secondary damage such as new cracks. Metal cracks are one of the concerns in equipment maintenance operations. In typical welding repair methods, the base material around the crack changes due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features of the MS Method】 ■ No hardening or residual stress due to heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and achievements ■ Completion of construction in a short period → No significant decrease in equipment operating rates ■ Advantages in safety and environmental aspects → No use of fire, so there is no impact on the operating rates of other equipment or the environment For more details, please contact us.

  • Renovation and repair methods

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May 2012 Issue MS Newsletter Injection Molding Machine Die Plate

May 2012 Issue MS Newsletter Injection Molding Machine Die Plate

【Product PR】 The "MS Method (Mechanical Stitch)" is a revolutionary repair technique (Mechanical Stitch Method) that addresses metal cracks using mechanical methods. Since it does not apply any heat, there is no "thermal distortion." It prevents residual stress in other areas and avoids secondary damage such as new cracks. Metal cracks are one of the concerns in equipment maintenance operations. In typical welding repair methods, the base material around the crack changes due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features of the MS Method】 ■ No hardening or residual stress from heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and track record ■ Completion of construction in a short period → Does not significantly reduce the operating rate of equipment ■ Advantages in safety and environmental aspects → No use of fire, so there is no impact on the operating rates of other equipment or the environment For more details, please contact us.

  • Renovation and repair methods

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June 2012 Issue MS Newsletter Gear Shaft Hole

June 2012 Issue MS Newsletter Gear Shaft Hole

【Product PR】 The "MS Method (Mechanical Stitch)" is a revolutionary repair technique (Mechanical Stitching Method) that uses mechanical methods to address cracks in metal. Since it does not apply any heat, there is no "thermal distortion." It prevents residual stress from occurring in other areas and also prevents secondary damage such as new cracks. Cracks in metal are one of the concerns in equipment maintenance operations. Repairs using conventional welding methods change the base material around the crack due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features of the MS Method】 ■ No hardening or residual stress due to heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and achievements ■ Completion of construction in a short period → No significant decrease in equipment operating rates ■ Advantages in safety and environmental aspects → No use of fire, thus no impact on the operating rates of other equipment or the environment For more details, please contact us.

  • Renovation and repair methods

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July 2012 Issue MS Newsletter Press Machine Crown Frame

July 2012 Issue MS Newsletter Press Machine Crown Frame

【Product PR】 The "MS Method (Mechanical Stitch)" is a revolutionary repair technique (Mechanical Stitching Method) that addresses metal cracks using mechanical methods. Since it does not apply any heat, there is no "thermal distortion." It prevents residual stress from occurring in other areas and also prevents secondary damage such as new cracks. Metal cracks are one of the concerns in equipment maintenance operations. In typical welding repair methods, the base material around the crack changes due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features of the MS Method】 ■ No hardening or residual stress caused by heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and track record ■ Completion of construction in a short period → Does not significantly reduce the operating rate of equipment ■ Advantages in safety and environmental aspects → No use of fire, thus no impact on the operating rates of other equipment or the environment For more details, please contact us.

  • Renovation and repair methods

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August 2012 Issue MS Newsletter Aluminum Intercooler

August 2012 Issue MS Newsletter Aluminum Intercooler

【Product PR】 The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitch Method) that addresses metal cracks using mechanical methods. Since it does not apply any heat, there is no "thermal distortion." It prevents residual stress from occurring in other areas and also prevents secondary damage such as new cracks. Metal cracks are one of the concerns in equipment maintenance operations. Repairs using conventional welding methods change the base material around the crack due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features of the MS Method】 ■ No hardening or residual stress from heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and achievements ■ Completion of construction in a short period → No significant decrease in equipment operating rates ■ Advantages in safety and environmental aspects → No use of fire, so there is no impact on the operating rates of other equipment or the environment For more details, please contact us.

  • Renovation and repair methods

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Cement Equipment Repair Performance Report

Cement Equipment Repair Performance Report

【Product PR】 The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitching Method) that uses mechanical methods to address metal cracks. Since it does not apply any heat, there is no "thermal distortion." It prevents residual stress from occurring in other areas and also prevents secondary damage such as new cracks. Metal cracks are one of the concerns in equipment maintenance operations. In typical welding repair methods, the base material around the crack changes due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features of the MS Method】 ■ No hardening or residual stress from heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and track record ■ Completion of work in a short period → Does not significantly reduce the operating rate of equipment ■ Advantages in safety and environmental aspects → No use of fire, thus no impact on the operating rate of other equipment or the environment For more details, please contact us.

  • Renovation and repair methods

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Shipbuilding and repair achievements, mechanical methods, repairs, cast iron crack repair, cracks.

We will introduce our achievements in ship and shipbuilding equipment repairs using the MS method.

This is an introduction to our achievements in ship and shipbuilding equipment repairs. If you would like detailed materials, please feel free to contact us.

  • Renovation and repair methods

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Record of Power Generation Equipment Repairs

Record of Power Generation Equipment Repairs

The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitch Method) that addresses metal cracks using mechanical methods. Since it does not apply any heat, there is no "thermal distortion." It prevents residual stress from occurring in other areas and also prevents secondary damage such as new cracks. Metal cracks are one of the concerns in equipment maintenance operations. In typical welding repair methods, the base material around the crack changes due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" or "secondary damage." **Features of the MS Method** - No hardening or residual stress from heat - Elimination of secondary damage - Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and track record - Completion of construction in a short period → No significant reduction in equipment operating rates - Advantages in safety and environmental aspects → No use of fire, thus no impact on the operating rates of other equipment or the environment For more details, please contact us.

  • Work tools

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Record of Repair Achievements for Steelmaking and Steel Equipment

This is a collection of repair achievements for steelmaking and steel equipment.

The "MS Method (Mechanical Stitch)" is a revolutionary repair technique (Mechanical Stitching Method) that addresses metal cracks using mechanical methods. Since no heat is applied at all, there is no "thermal distortion." Residual stress does not occur in other areas, preventing secondary damage such as new cracks. Metal cracks are one of the concerns in equipment maintenance operations. In general welding repair methods, the base material around the crack changes due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features】 ■ No hardening or residual stress due to heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and track record ■ Completion of construction in a short period → No significant decrease in equipment operating rates ■ Advantages in safety and environmental aspects → No use of fire, thus no impact on the operating rates of other equipment or the environment For more details, please contact us.

  • Renovation and repair methods

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Repair achievements MS method Hinode Mechanical method

We will repair metal cracks without applying any heat at all. Since no heat is applied, thermal distortion does not occur.

【Product PR】 The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitch Method) that uses mechanical methods to address cracks in metal. Since it does not apply any heat, there is no "thermal distortion." It prevents residual stress in other areas and avoids secondary damage such as new cracks. 【Features】 ■ No hardening or residual stress due to heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs with jigs, etc. → Accumulation of know-how, experience, and track record ■ Completion of construction in a short period → Does not significantly reduce the operating rate of equipment ■ Advantages in safety and environmental aspects → No use of fire, thus no impact on the operating rate of other equipment or the environment For more details, please contact us.

  • Renovation and repair methods

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September 2012 Issue MS Newsletter Aluminum Intercooler

September 2012 Issue MS Newsletter Aluminum Intercooler

【Product PR】 The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitching Method) that uses mechanical methods to address cracks in metal. Since no heat is applied at all, there is no "thermal distortion." Residual stress in other areas does not occur, preventing secondary damage such as new cracks. Metal cracks are one of the concerns in equipment maintenance operations. In typical welding repair methods, heat alters the base material around the crack, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features of the MS Method】 ■ No hardening or residual stress from heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and achievements ■ Completion of construction in a short period → No significant reduction in equipment operating rates ■ Advantages in safety and environmental aspects → No use of fire, thus no impact on the operating rates of other equipment or the environment For more details, please contact us.

  • Renovation and repair methods

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October 2012 Issue MS Newsletter Press Machine Slide

October 2012 Issue MS Newsletter Press Machine Slide

【Product PR】 The "MS Method (Mechanical Stitch)" is a revolutionary repair technique (Mechanical Stitching Method) that addresses metal cracks using mechanical methods. Since it does not apply any heat, there is no "thermal distortion." It prevents residual stress from occurring in other areas and also prevents secondary damage such as new cracks. Metal cracks are one of the concerns in equipment maintenance operations. In typical welding repair methods, the base material around the crack changes due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features of the MS Method】 ■ No hardening or residual stress from heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and track record ■ Completion of work in a short period → No significant decrease in equipment operating rates ■ Advantages in safety and environmental aspects → No use of fire, so there is no impact on the operating rates of other equipment or the environment For more details, please contact us.

  • Renovation and repair methods

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November 2012 Issue MS Newsletter Press Machine Crown Frame

November 2012 Issue MS Newsletter Press Machine Crown Frame

【Product PR】 The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitching Method) that uses mechanical methods to address cracks in metal. Since it does not apply any heat, there is no "thermal distortion." It prevents residual stress from occurring in other areas and avoids secondary damage such as new cracks. Cracks in metal are one of the concerns in equipment maintenance operations. Repairs using conventional welding methods change the base material around the crack due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features of the MS Method】 ■ No hardening or residual stress due to heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and track record ■ Completion of construction in a short period → No significant decrease in the operating rate of equipment ■ Advantages in safety and environmental aspects → No use of fire, thus no impact on the operating rate of other equipment or the environment For more details, please contact us.

  • Renovation and repair methods

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December 2012 Issue MS Newsletter Cast Casing

December 2012 Issue MS Newsletter Cast Iron Casing

【Product PR】 The "MS Method (Mechanical Stitch)" is a revolutionary repair technique (Mechanical Stitching Method) that uses mechanical methods to address cracks in metal. Since no heat is applied at all, there is no "thermal distortion." Residual stress does not occur in other areas, preventing secondary damage such as new cracks. Cracks in metal are one of the concerns in equipment maintenance. In typical repair methods using welding, the base material around the crack changes due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features of the MS Method】 ■ No hardening or residual stress due to heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and achievements ■ Completion of construction in a short period → No significant reduction in equipment operating rates ■ Advantages in safety and environmental aspects → No use of fire, so there is no impact on the operating rates of other equipment or the environment For more details, please contact us.

  • Renovation and repair methods

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January 2013 Issue MS Newsletter Motor Base Leg

January 2013 Issue MS Newsletter Motor Base Leg

【Product PR】 The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitching Method) that uses mechanical methods to address cracks in metal. Since no heat is applied at all, there is no "thermal distortion." Residual stress in other areas does not occur, preventing secondary damage such as new cracks. Cracks in metal are one of the concerns in equipment maintenance operations. In typical welding repair methods, the base material around the crack changes due to heat, leading to residual stress and distortion, which constantly carries the risk of "crack recurrence" and "secondary damage." 【Features of the MS Method】 ■ No hardening or residual stress from heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and track record ■ Completion of construction in a short period → No significant decrease in equipment operating rates ■ Advantages in safety and environmental aspects → No use of fire, thus no impact on the operating rates of other equipment or the environment For more details, please contact us.

  • Renovation and repair methods

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February 2013 Issue MS Newsletter Aluminum Cooling Tower Blades

February 2013 Issue MS Newsletter Aluminum Cooling Tower Blades

【Product PR】 The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitching Method) that uses mechanical methods to address cracks in metal. Since it does not apply any heat, there is no "thermal distortion." It prevents residual stress from occurring in other areas and also prevents secondary damage such as new cracks. Metal cracks are one of the concerns in equipment maintenance operations. In conventional welding repair methods, the base material around the crack changes due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features of the MS Method】 ■ No hardening or residual stress due to heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and achievements ■ Completion of construction in a short period → Does not significantly reduce the operating rate of equipment ■ Advantages in safety and environmental aspects → Since no fire is used, there is no impact on the operating rates of other equipment or the environment For more details, please contact us.

  • Renovation and repair methods

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March 2013 Issue MS Newsletter Cast Iron Frame

March 2013 Issue MS Newsletter Cast Iron Frame

【Product PR】 The "MS Method (Mechanical Stitch)" is a revolutionary repair technique (Mechanical Stitching Method) that uses mechanical methods to address cracks in metal. Since no heat is applied at all, there is no "thermal distortion." Residual stress in other areas does not occur, preventing secondary damage such as new cracks. Cracks in metal are one of the concerns in equipment maintenance. Repairs using conventional welding methods change the base material around the crack due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features of the MS Method】 ■ No hardening or residual stress from heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and track record ■ Completion of construction in a short period → No significant decrease in equipment operating rates ■ Advantages in safety and environmental aspects → No use of fire, thus no impact on the operating rates of other equipment or the environment For more details, please contact us.

  • Renovation and repair methods

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April 2013 Issue MS Newsletter Press Slide

April 2013 Issue MS Newsletter Press Slide

【Product PR】 The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitch Method) that uses mechanical methods to address cracks in metal. Since it does not apply any heat, there is no "thermal distortion." It prevents the generation of residual stress in other areas and avoids secondary damage such as new cracks. Cracks in metal are one of the concerns in equipment maintenance. In general welding repair methods, the base material around the crack changes due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features of the MS Method】 ■ No hardening or residual stress from heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs with jigs, etc. → Accumulation of know-how, experience, and achievements ■ Completion of construction in a short period → No significant reduction in the operating rate of equipment ■ Advantages in safety and environmental aspects → No use of fire, thus no impact on the operating rates of other equipment or the environment For more details, please contact us.

  • Renovation and repair methods

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May 2013 Issue MS Newsletter Aluminum Applicator

May 2013 Issue MS Newsletter Aluminum Applicator

【Product PR】 The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitch Method) that addresses metal cracks using mechanical methods. Since no heat is applied at all, there is no "thermal distortion." Residual stress in other areas does not occur, preventing secondary damage such as new cracks. Metal cracks are one of the concerns in equipment maintenance operations. In typical welding repair methods, the base material around the crack changes due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features of the MS Method】 ■ No hardening or residual stress from heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and track record ■ Completion of construction in a short period → No significant decrease in equipment operating rates ■ Advantages in safety and environmental aspects → No use of fire, so there is no impact on the operating rates of other equipment or the environment For more details, please contact us.

  • others

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June 2013 Issue MS Newsletter Die Casting Machine

June 2013 Issue MS Newsletter Die Casting Machine

【Product PR】 The "MS Method (Mechanical Stitch)" is a revolutionary repair technique (Mechanical Stitching Method) that addresses metal cracks using a mechanical approach. Since it does not apply any heat, there is no "thermal distortion." It prevents residual stress from occurring in other areas and also avoids secondary damage such as new cracks. Metal cracks are one of the concerns in equipment maintenance operations. In typical welding repair methods, the base material around the crack changes due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features of the MS Method】 ■ No hardening or residual stress from heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and track record ■ Completion of work in a short period → No significant reduction in equipment operating rates ■ Advantages in safety and environmental aspects → No use of fire, thus no impact on the operating rates of other equipment or the environment For more details, please contact us.

  • Renovation and repair methods

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Non-heat metal crack repair, generator repair, motor repair, forging machine cracks.

We will repair the cracks that have occurred in the metal without applying heat. Since no heat is applied, the repair will be done without causing any distortion.

The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitching Method) that addresses metal cracks using mechanical methods. Since no heat is applied at all, there is no "thermal distortion." Residual stress does not occur in other areas, preventing secondary damage such as new cracks. Metal cracks are one of the concerns in equipment maintenance operations. In general welding repair methods, the base material around the crack changes due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." **Features of the MS Method:** - No hardening or residual stress from heat - Elimination of secondary damage - Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and achievements - Completion of construction in a short period → No significant decrease in equipment operating rates - Advantages in safety and environmental aspects → No use of fire, thus no impact on the operating rates of other equipment or the environment For more details, please contact us.

  • Renovation and repair methods

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Press machine crack repair Mechanical method Cast iron crack repair Metal crack

We will introduce the repair results of the press machine frame using the MS method, which does not involve welding. Since there is no welding, there is no thermal distortion at all.

The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitching Method) that uses mechanical methods to address cracks in metal. Since it does not apply any heat, there is no "thermal distortion." It prevents residual stress in other areas and avoids secondary damage such as new cracks. 【Features】 ■ No hardening or residual stress due to heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and achievements ■ Completion of construction in a short period → Does not significantly reduce the operating rate of equipment ■ Advantages in safety and environmental aspects → Since no fire is used, there is no impact on the operating rate of other equipment or the environment For more details, please contact us.

  • Renovation and repair methods

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