共栄製作所 List of Products and Services

The "3D Scanning and Cutting Machine" is a revolutionary device that allows you to scan the shape of an object you want to create and carve it out. There is no need to create new molds for maintenance-required molds or minor design changes, nor is there a need to create three-dimensional data in 3D CAD. As long as you have the actual object, anyone can easily duplicate it, making mass production possible. 【Features】 ■ Capable of restoring and mass-producing woodworking products such as furniture legs and parts ■ Can produce identical items without using molds or 3D CAD for data collection ■ Set the actual object in the machine, scan the exterior shape with a measuring probe, and digitize the data ■ Equipped with LED lighting to enhance work efficiency ■ Touch panel focused on data visualization and operability *For more details, please refer to the related links or feel free to contact us.

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We would like to introduce a case study of the implementation of the "7ST Conveying System" at Company U in Gifu Prefecture. The system conveys the following processes: supply pallet for construction machinery parts ⇒ inner diameter burr removal ⇒ outer diameter brushing up and down ⇒ inner diameter pinpoint cleaning ⇒ ultrasonic cleaning ⇒ air blow ⇒ discharge. Since the entire process is designed in-house, it has resulted in a very compact design. 【Case Overview】 ■ Installation Site: Company U, Gifu Prefecture ■ Type and Model of Robot ・Fanuc LR Mate 200iB ・Conveying *For more details, please refer to the related links or feel free to contact us.

• Automatic transport robot

We would like to introduce a case study of the implementation of a "grinding machine supply and length measurement inspection system" at Company M in Gifu Prefecture. Products arranged on a pallet are taken out one by one and supplied to the grinding machine. After processing, a length inspection is conducted, and only the approved products are aligned on the finished goods pallet. Due to design constraints for additional specifications to existing equipment, the robot was installed at a high position with an extended hand to accommodate this setup. 【Case Overview】 ■ Installation Location: Company M, Gifu Prefecture ■ Type and Model of Robot - Fanuc LR Mate 200iB - Conveying *For more details, please refer to the related links or feel free to contact us.

• Automatic transport robot

We would like to introduce a case study of the implementation of the "Pipe Bender Supply and Discharge System" at Company T in Gifu Prefecture. Brass pipes randomly placed in the stocker were cut one by one using our cutting device and fed into the bender (also our product). The bent pipes were then removed and arranged on a conveyor for transport to the next process. 【Case Overview】 ■ Implementation Location: Company T, Gifu Prefecture ■ Type and Model of Robot - Fanuc LR Mate 200ID - Pipe Transport *For more details, please refer to the related links or feel free to contact us.

• Automatic transport robot

We would like to introduce a case study of the implementation of the "Cylindrical Grinding Machine Loading Palletizing System" at Company M in Aichi Prefecture. Electric components arranged in a pallet with 100 pieces (10×10) are loaded one by one into the cylindrical grinding machine (made by Tsugami), and after polishing is completed, they are aligned back onto the pallet, achieving automation. Please feel free to contact us if you have any inquiries. 【Case Overview】 ■ Implementation Location: Company M, Aichi Prefecture ■ Type and Model of Robot - FANUC LR Mate 200ID-7L - Machine loading + alignment work *For more details, please refer to the related links or feel free to contact us.

• Automatic transport robot

We would like to introduce a case study of the introduction of an "Electrolytic Deburring Machine + Cleaning Machine Transport System" at Company S in Aichi Prefecture. Construction machine parts flowing from the parts feeder are taken out two at a time, placed into the electrolytic deburring machine (manufactured by Chuo Seisakusho), and after completion, transported to the cleaning machine. Please feel free to contact us if you have any inquiries. 【Case Overview】 ■ Installation Location: Company S, Aichi Prefecture ■ Type and Model of Robot ・Fanuc LR Mate 200ID ・Transport *For more details, please refer to the related links or feel free to contact us.

• Automatic transport robot

We would like to introduce a case study of the implementation of the "Pipe High-Frequency Device Transport System" at Company T in Gifu Prefecture. Pipes arranged in a stocker are taken out two at a time using inward-opening claws and transported to a conveyor with a feeding device (manufactured in-house). The feeding hand then transfers them to a high-frequency annealing device (manufactured by Yoshida Machinery) for high-frequency hardening, after which they are returned to the conveyor. After cooling and transport, a robot retrieves them and stacks them in the stocker. Due to the round shape of the pipes, it was necessary to stack the second row of pipes between the first row, and because the pipes did not have perfect roundness, teaching and correction were required. 【Case Overview】 ■ Implementation Location: Company T, Gifu Prefecture ■ Type and Model of Robot ・Fanuc M20Ia ・Transport + High-Frequency Feeding + Stocker Stacking *For more details, please refer to the related links or feel free to contact us.

• Automatic transport robot

We would like to introduce a case study of the implementation of the "Robot Deburring System" at Company F in Aichi Prefecture. The system removes burrs from the curved long holes of a car part called a hub using a spindle motor and a floating system attached to the hand, employing a carbide rotary burr. Due to the strict requirements for teaching along the shape and C-surface indications, the difficulty level of the teaching work is quite high. Subsequently, the parts were passed through a secondary deburring device (manufactured in-house) and discharged onto a conveyor. 【Case Overview】 ■ Installation Location: Company F, Aichi Prefecture ■ Type and Model of Robot ・Fanuc LR Mate 200ID ・Equipped with a spindle motor for deburring tasks *For more details, please refer to the related links or feel free to contact us.

• Work tools

The "Unmanned Monitoring System" for virtual equipment sends the status and abnormalities of the equipment to the operator. Even from outside, in the event of a trouble, it can receive records of the electrical program and videos of the equipment, allowing the operator to visually confirm and investigate the cause. After identifying the cause, a report on the cause and an explanation of the countermeasures will be provided to the on-site operator. If a program change is necessary, the program can be modified and sent to the on-site operator for reinstallation, enabling recovery. 【Features】 ■ A system that allows the operator to receive records of the electrical program and videos of the equipment during a trouble, enabling visual confirmation and investigation of the cause, even from outside. ■ Significant reduction in the time until our technical staff arrives and the time required to reproduce the same phenomenon on-site. ■ Ability to restore equipment without human contact. *For more details, please refer to the related links or feel free to contact us.

• Security cameras and surveillance systems

A "collaborative robot" is a product that, in addition to general robots, enables coexistence with humans, ensures safety, and allows for easy installation. Until now, industrial robots have often replaced humans in 3K jobs (dirty, dangerous, and difficult). However, the introduction of "collaborative robots" is accelerating in sectors where it has generally not been adopted, such as the service industry and the three-product industries (food, cosmetics, pharmaceuticals), and significant growth is anticipated. [What collaborative robots can do] - Coexist with humans - Ensure safety - Easy installation *For more details, please refer to the related links or feel free to contact us.

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