フィロソフィー List of Products and Services

We would like to introduce our "Ultra-Precision Vertical Machining Center." It is driven by linear motors on three axes, with a minimum setting unit of 10 nanometers. The temperature-controlled booth maintains a constant temperature within ±0.5 degrees Celsius, and the spindle is equipped with ultra-precision air bearings. [Features] ■ Linear motor drive on three axes ■ Minimum setting unit of 10 nanometers ■ Temperature-controlled booth maintains ±0.5 degrees Celsius ■ Spindle equipped with ultra-precision air bearings *For more details, please refer to the PDF document or feel free to contact us.

• Manufacturing Equipment

Free distribution of "The Basics of Machining Technology," which receives requests for ultra-precision machining from the automotive industry! Utilizing ultra-precision vertical machining centers, we can achieve machining with a setting unit of up to 10 nanometers, leveraging this technology to produce numerous results, including "aspheric mirror molds for head-up displays (HUD)." To enhance the added value of products, we have equipped ourselves with facilities capable of various technologies such as hand wraps, convex freeform mirror surface machining, and micro lens arrays. In mold design, we conduct resin flow analysis and respond quickly to customer needs with the know-how and technology cultivated over 45 years. We can manufacture molds for machine sizes ranging from 30t to 400t, accommodating many specifications including high-cycle molds, two-color molding molds, and insert molding molds. Trust us with your plastic lens molds. We support you with low costs and short delivery times. [Contents] ■ Ultra-precision vertical machining centers ■ Head-up displays (HUD) ■ Aspheric mirror molds for HUD ■ Hand wraps ■ Non-contact three-dimensional shape measurement devices * For more details, please refer to the PDF materials or feel free to contact us.

• Processing Technology

We would like to introduce a case study of our precision machining technology for hand wraps. After precision machining, tool marks of a few nanometers are polished by hand, further improving the surface roughness. The polishing grits used range from #2500 to #60000. When comparing before and after polishing, it was observed that while tool marks were slightly visible before polishing, they were completely eliminated after polishing, and the surface roughness was also improved. 【Features】 ■ After precision machining, tool marks of a few nanometers are polished by hand, further enhancing the surface roughness. ■ Polishing grits used range from #2500 to #60000. ■ After polishing, tool marks are completely eliminated and surface roughness is improved. *For more details, please refer to the PDF document or feel free to contact us.

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• Processing Technology

We would like to introduce a case study of precision machining technology for aspheric mirror molds used in HUDs that our company has conducted. The workpiece is electroless nickel-phosphorus plating, the tool is an r5 SCD insert, the surface roughness is Ra 0.003μm, and the shape accuracy is Pv 5.762μm. You can check the details in the PDF download below. 【Overview】 ■ Workpiece: Electroless nickel-phosphorus plating ■ Tool: r5 SCD insert ■ Surface roughness: Ra 0.003μm ■ Shape accuracy: Pv 5.762μm *For more details, please refer to the PDF document or feel free to contact us.

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• Processing Technology

We would like to introduce our automotive industry product, the Head-Up Display (HUD). This system digitizes the meter displays of vehicles and aircraft and projects them onto the front windshield. Drivers and pilots can read the meters without changing their line of sight or focus. 【Features】 - Digitizes meter displays for vehicles and aircraft - Projects information onto the front windshield - Allows drivers and pilots to read meters without changing their line of sight or focus - Equipped with HUD lenses molded using our company’s molds *For more details, please refer to the PDF document or feel free to contact us.

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Our company is capable of producing molds ranging from 30 tons to 400 tons in size. We accommodate various specifications of molds, including high-cycle molds, two-color molding molds, and insert molding molds. We can work with a variety of materials, including pre-hardened steel, hardened steel such as STAVAX, die steel, and beryllium copper. With 45 years of accumulated know-how and technology, we respond quickly to our customers' needs. 【Features】 ■ Accommodates various specifications of molds ■ Capable of working with a variety of materials ■ Quickly responds to customer needs with 45 years of accumulated know-how and technology ■ Capable of producing molds ranging from 30 tons to 400 tons in size *For more details, please refer to the PDF document or feel free to contact us.

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• Processing Technology

We would like to introduce our company's technology case for "convex freeform mirror surface processing." Material being processed: Electroless Ni-P plating, Tool: r5 SCD cutting tool, Surface roughness ra: 0.007μm for a convex freeform mirror surface. The shape accuracy is Pv5.762μm. You can check the details in the PDF download below. 【Overview】 ■ Material being processed: Electroless Ni-P plating ■ Tool: r5 SCD cutting tool ■ Surface roughness ra: 0.007μm ■ Shape accuracy is Pv5.762μm *For more details, please refer to the PDF document or feel free to contact us.

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• Processing Technology

Our company conducts "resin flow analysis" using simulation software, which allows us to know in advance the changes in the product after molding. By understanding the shape changes before manufacturing the mold, it is possible to avoid potential warping, sink marks, and issues related to flow, or to identify the causes of problems that have already occurred. Please feel free to consult us when needed. 【Features】 ■ Allows us to know in advance the changes in the product after molding using simulation software. ■ Enables us to avoid potential warping, sink marks, and issues related to flow, or to identify the causes of problems that have already occurred. *For more details, please refer to the PDF document or feel free to contact us.

• Scientific Calculation and Simulation Software

Our company offers "microdot gradient processing." We create dot patterns by striking the tool tip against the workpiece. In addition, we can also produce "micro lens arrays" that have optical properties by cutting with a depth of microns to create lens molds. Please feel free to consult us when you need our services. 【Features】 ■ Dot patterns are processed by striking the tool tip against the workpiece ■ Sizes available: small: 0.03mm and large: 0.06mm ■ "Micro lens arrays" can also be produced *For more details, please refer to the PDF document or feel free to contact us.

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• Processing Technology

Our company provides a consistent production process in-house, including mold design, mold manufacturing, mold prototyping, and molding for plastic products. We also accept orders for processing that involves only mirror finishing on the product surface. The finishing of the mold surface varies depending on the mold material and customer requests, but it is possible to achieve up to #10,000, with a typical finish being around #2,000. 【Features】 ■ Processing that involves only mirror finishing on the product surface is also possible. ■ The typical finish is #8,000. *For more details, please refer to the PDF document or feel free to contact us.

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We also accept requests for the production of electrodes solely for electrical discharge machining. The electrode materials, such as copper, copper tungsten, and graphite, are tailored to the electrical discharge machining machines owned by our customers. Additionally, we also take on "electrical discharge machining only" requests. Please feel free to consult with us. 【Features】 ■ Electrode materials: copper, copper tungsten, graphite, etc. ■ Electrode materials are tailored to the electrical discharge machining machines owned by customers ■ Requests can be made for electrode production only or electrical discharge machining only *For more details, please refer to the PDF document or feel free to contact us.

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Our company conducts rigorous measurements using three-dimensional measuring instruments to enhance the precision of molds, plastic products, and various small components, while further improving our technical capabilities. We offer paid measurement of molded products upon customer request, with data attached. The measurement period is approximately three days to one week. 【Features】 ■ Paid measurement of molded products with data attached ■ Measurement period is approximately three days to one week *For more details, please refer to the PDF document or feel free to contact us.

• Measurement and Inspection

In plastic molding, we specialize in insert molding, complex three-dimensional shapes for housings, and achieving beautiful finishes in two-color molding. The molds and molded products we produce undergo precise measurements using three-dimensional measuring instruments, ensuring reliable molds and molded products. Based on various inspections, we provide various safety data upon request for the safety and peace of mind of our customers. 【Features】 ■ Smooth ordering process, maintenance of product quality, and reliable delivery times ■ Increased convenience in ordering and improved work efficiency ■ Implementation of an in-house integrated system *For more details, please refer to the PDF materials or feel free to contact us.

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We use Autodesk Moldflow to conduct various injection molding simulations to verify and optimize plastic parts, injection molding, and the injection molding process. We investigate the impact of wall thickness, gate position, materials, and shape on manufacturability. By understanding the potential situations that may arise during actual manufacturing, we can avoid potential defects or identify the causes of existing issues. 【Features】 ■ Uses Autodesk Moldflow ■ Verifies plastic parts, injection molding, and the injection molding process ■ Capable of investigating and verifying a wide range of part shapes ■ Can avoid potential defects or identify the causes of existing problems ■ Conducts various injection molding simulations for optimization, investigating the impact of wall thickness, gate position, materials, and shape on manufacturability *For more details, please refer to the PDF document or feel free to contact us.

• Scientific Calculation and Simulation Software

We offer two proposals for customers who wish to create a product model and confirm the shape before mold production. One of them is model production. Typically, we proceed with mold production using 3D data, but we create models for physical checks that need to be confirmed before mass production, such as assembly issues with other parts or strength tests of materials. The preferred material is the same resin (plastic material) used for mass production molding, but if that is not possible, we use materials that are easy to process. *For more details, please refer to the PDF document or feel free to contact us.

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Mold design and manufacturing for resin and plastic products using resin flow analysis is possible! We excel not only in molds but also in ultra-precision processing such as plastic molding, electrical discharge machining, and cutting. We have numerous achievements in automotive parts and automotive electrical components, including lenses for head-up displays! We specialize in complex three-dimensional shapes related to housings, and we also reliably and swiftly handle the design and manufacturing of engineering plastic molds, automotive plastic parts molds, and plastic molds for home appliances and office equipment. 【Supported Fields】 ■ Computer and communication equipment ■ Automotive ■ Hobby products ■ Daily necessities *For more details, please download the PDF or feel free to contact us.

• Other construction services

Our company conducts integrated production in-house, from mold design, mold manufacturing, mold prototyping to molding of plastic products. In "mold manufacturing," we specialize in complex three-dimensional shapes for housings and beautiful finish two-color molding. We also respond reliably, securely, and swiftly to the design and production of engineering plastic molds, plastic molds for automotive parts, and plastic molds for home appliances and office equipment. 【Molding Equipment】 Horizontal molding machines (5 types from 30 to 180 tons), vertical molding machines, rotary vertical molding machines. 【Mold Equipment】 Resin flow analysis software, 3D CAD/CAM, 2.5D CAD/CAM, 2D CAD, vertical machining centers, NC milling machines, NC electrical discharge machines, graphite processing machines, radial drilling machines, lathes, welding machines, precision welding machines, molding grinding machines, tool grinding machines, 3D CNC image measuring instruments, measuring tools, etc. ♦ We have a variety of manufacturers available. We have also introduced the "Makino vertical machining center V22"! *For more details, please contact us or download the PDF materials to view.

• Facility Design
• Other CAD
• Other construction services

"Philosophy Co., Ltd." is engaged in the molding of plastic products and the design and manufacturing of molds. As product trends change in various ways, we strive to improve our technology and are committed to responding to any needs related to plastics with pride and social responsibility, which we will continue to keep in mind as we move forward. 【Main Business Activities】 Design and manufacturing of plastic molds, flow analysis, plastic molding 【Main Products】 ■ Engineering plastics ■ Automotive parts ■ Home appliance and office equipment housings, etc. As a reliable partner for product development manufacturers, we produce high-precision and high-quality plastic products. *For more details, please contact us or download the PDF materials to view.

• Other construction services
• others

Our company manufactures molds up to a maximum of 2 tons. We specialize in complex three-dimensional shapes, particularly in housing-related products. Additionally, we reliably and swiftly handle the design and production of engineering plastic molds, plastic molds for automotive parts, and plastic molds for home appliances and office equipment. 【Areas of Expertise】 ■ Computer and communication equipment ■ Automotive ■ Hobby products ■ Daily necessities *For more details, please download the PDF or feel free to contact us.

• Other construction services