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東海進研

addressShizuoka/Tenryu-ku, Hamamatsu-shi/1603 Futamata, Futamata Town
phone0539-25-6063
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last updated:Oct 08, 2020
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Quality-Focused Metal Sheet Processing Services for Iron, Stainless Steel, and Aluminum | Tokai Shinken

Last-minute refuge for precision sheet metal processing" - We respond to our customers' "manufacturing" needs across a wide range of processing areas, leveraging "connections between people.

Tokai Shinken is a precision sheet metal processing company. We propose VA/VE aimed at improving quality and reducing costs, delivering processing proposals that are close to our customers. 【Main Processing Materials】 Steel: SPCC/SPHC/SECC Stainless Steel: SUS304/SUS430 Aluminum: A5052P/A1100 【Well-equipped Partner Factories】 Welding: Aluminum and Titanium Welding / High-Precision Laser Welding Processing: Painting / Plating / Anodizing / Silk Printing Machining: Machining Processing / Resin Processing / Large Sheet Metal / Pipe Processing 【Key Points!】 ■ VA/VE Proposals Achieving quality improvement and cost reduction through product processing proposals. ■ Nationwide Support We accept quotation requests from all over the country. ■ Processing Quantity We accommodate not only prototypes and mass-produced items but also single items and small lots. ■ Processing Fields Beyond Precision Sheet Metal In collaboration with partner factories, we provide one-stop solutions beyond just precision sheet metal processing. ■ Same-Day Quotation Response We always respond to quotation requests with short lead times. Depending on the content, same-day responses are possible! If you are a person in charge struggling with manufacturing, please feel free to contact us. *For more details, please download the materials or feel free to get in touch with us!

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Proposal for stainless steel sheet metal processing "VA・VE" examples.

Introducing VA/VE examples that can be proposed for food machinery and pharmaceutical manufacturing equipment! Stainless steel sheet metal processing.

At Tokai Shinken, we specialize in precision stainless steel sheet metal processing. In addition to processing, we can consistently provide surface treatment of stainless steel as required for various applications. Regarding surface treatment, we utilize an external network that can handle processing, allowing us to select the optimal suppliers based on the required treatments such as polishing, chemical treatment, heat treatment, embossing, etching, plating, and painting, while ensuring quality control. We also propose VA (Value Analysis) and VE (Value Engineering) suggestions that take into account design and cost considerations during surface treatment, guaranteeing the provision of high-quality stainless steel sheet metal products at appropriate costs. If you have any products that are causing you trouble regarding stainless steel sheet metal, please contact us. **Features** - A consistent production system utilizing a network of suppliers for various stainless steel surface treatments. - Proposal capabilities for VA and VE based on our track record in stainless steel sheet metal and surface treatment products. - Support for prototypes before mass production, with the ability to propose shape changes and methods with an eye toward mass production! *For more details, please refer to the PDF materials or feel free to contact us.*

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Prevention of warping in short upright bent products.

We will introduce trouble prevention technology for precision sheet metal in industrial equipment and devices!

Tokai Shinken Co., Ltd. specializes in precision sheet metal and related assembly. When performing bending processing on precision sheet metal products with a short lead time, by considering the material and thickness and conducting the bending based on the limit dimensions, we can prevent warping. In particular, when performing short lead times for thin sheet metal products among precision sheet metal products, by considering the limit dimensions for bending from the design stage, we can prevent rework and the occurrence of defective products, whether they are prototypes or mass-produced items. 【Features】 ■ By considering the material and thickness and conducting bending based on the limit dimensions, we can prevent warping. ■ By considering the limit dimensions for bending from the design stage, we can prevent rework and the occurrence of defective products. *For more details, please refer to the PDF document or feel free to contact us.

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High-purity nitrogen laser processing to enhance the beauty of appearance.

We will introduce technologies for improving the quality of precision sheet metal for industrial equipment and devices!

Tokai Shinken Co., Ltd. specializes in precision sheet metal and related assembly. When performing blank processing with laser cutting, using assist gas of high-purity nitrogen makes it difficult for an oxide film to form on the cut surface. Additionally, even when welding is done on the cut surface, the finish remains clean, allowing for high-quality appearance in precision sheet metal products that undergo painting or silk screening after welding assembly. [Features] - Using assist gas of high-purity nitrogen in the laser cutting machine makes it difficult for an oxide film to form on the cut surface. - The finish remains clean even after welding on the cut surface. *For more details, please refer to the PDF materials or feel free to contact us.

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Prevention of quality defects in precision sheet metal welding due to the expansion of spot welding areas.

By establishing a spot allowance of about 15mm, we prevent deformation! We introduce a technology for quality improvement.

Tokai Shinken Co., Ltd. specializes in precision sheet metal and related assembly. When welding small sheet metal parts with thin plates using spot welding, securing a space of about 15mm as a spot allowance can prevent quality degradation due to welding heat and pressure. By designing with consideration for deformation and misalignment caused by welding heat and pressure, it is possible to produce high-quality precision sheet metal products without adding unnecessary processes. [Features] ■ By securing a space of about 15mm as a spot allowance, quality degradation due to welding heat and pressure can be prevented. *For more details, please refer to the PDF document or feel free to contact us.

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Omission of welding fixation due to changes in bending angles of precision sheet metal cases.

You can reduce the costs required for the removal of welding marks!

Tokai Shinken Co., Ltd. engages in precision sheet metal processing and related assembly. By performing bending processing at a slightly acute angle from the start, rather than at 90 degrees, we can prevent interference with covers for various industrial equipment and devices without the need for welding to secure them. In particular, for medical devices and equipment where aesthetic qualities such as design and decoration are required, eliminating the welding process can reduce the costs associated with removing welding marks. [Features] - By performing bending processing at a slightly acute angle from the start, we can prevent interference with covers without the need for welding to secure them. - It is possible to reduce costs associated with the removal of welding marks. *For more details, please refer to the PDF document or feel free to contact us.

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Change from deep drawing of machine and equipment covers to precision sheet metal welding.

We will introduce cost reduction technologies for precision sheet metal in industrial equipment and devices!

Tokai Shinken Co., Ltd. is engaged in precision sheet metal and related assembly work. By changing the method of forming the step at the mounting part of the equipment cover door from deep drawing through press processing to spot welding of precision sheet metal parts, we can reduce processing costs. With spot welding of precision sheet metal parts, not only are mold costs eliminated, but the time required for mold arrangement is also no longer necessary. [Features] - No mold costs required - No time needed for mold arrangement *For more details, please refer to the PDF document or feel free to contact us.

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Handbook of VA/VE Technology for Precision Sheet Metal Processing for Industrial Equipment and Devices

Free giveaway! Introducing the VA/VE Technology Handbook for design and development engineers.

This document presents VA/VE technology for precision sheet metal processing aimed at industrial equipment and devices. It introduces "Basic Knowledge of Precision Sheet Metal for Industrial Equipment and Devices," as well as "Cost Reduction Techniques" and "Troubleshooting Prevention Techniques," using photographs and diagrams. Please take a moment to read it. 【Contents】 ■ Basic Knowledge of Precision Sheet Metal for Industrial Equipment and Devices ■ Case Studies of VA/VE in Precision Sheet Metal for Industrial Equipment and Devices ■ Product Examples of Precision Sheet Metal for Industrial Equipment and Devices ■ Company Information *For more details, please refer to the PDF document or feel free to contact us.

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Tokai Shinken Co., Ltd. - Company Overview

We are pursuing manufacturing that is beneficial to society.

Our management philosophy is to develop society through the creation of excellent products and services that are proactive and full of creativity, to contribute widely to society, and to build the growth and happiness of each individual.

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