東洋電産 List of Products and Services

The NMG power generation system installed in the "T Rescue Vehicle" is an engine-driven power generation system. Since the generator can be housed within the engine room, it can be installed not only in traditional trucks but also in one-box cars such as Hiace and Caravan. Because it can generate power while in motion, it can continuously supply electricity, making it useful even during disruptions to lifelines caused by earthquakes or typhoons. [Rental Examples] - Power supply to electric vehicles out of charge on highways and mountain roads (approximately 45 minutes with a 30KVA LEAF) - Rapid charging service for the All Japan EV Race organized by the Japan Electric Vehicle Race Association (JEVRA) - Emergency power supply for disasters *For more details, please download the PDF or feel free to contact us.

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We would like to introduce the NMG power generation system 'SP-3-24V' that we handle. The output voltage is DC28V (standard) with a maximum output of 160A in a brushed type. It can continuously output 4.3kVA at DC27V-160A. Additionally, it can output AC100V in combination with DC/AC. Please feel free to contact us if you have any requests. 【Features】 ■ Output voltage DC28V (standard) with maximum output of 160A ■ Capable of continuous output of 4.3kVA at DC27V-160A ■ Can output AC100V in combination with DC/AC *For more details, please download the PDF or feel free to contact us.

• Power generation equipment

We would like to introduce the NMG power generation system 'B-100V-8K' that we handle. It is a brushless type with an output voltage of AC100V (basic) and a maximum output of 57A. It can continuously output 5.5kVA at AC95V-57A. Additionally, it can output DC in combination with AC/DC and is compatible with battery charging. 【Features】 ■ Output voltage AC100V (basic) with a maximum output of 57A ■ Continuous output of 5.5kVA at AC95V-57A ■ Capable of outputting DC in combination with AC/DC (battery charging compatible) *For more details, please download the PDF or feel free to contact us.

• Power generation equipment

We would like to introduce the NMG power generation system 'B-280V-8K' that we handle. This product has an output voltage of DC308V (basic) with a maximum output of 20A. It can continuously output 5.5kVA at DC270V-20A, and when combined with an inverter, it can output three-phase 200V. Please feel free to contact us if you have any inquiries. 【Features】 ■ Output voltage DC308V (basic) with a maximum output of 20A ■ Capable of continuous output of 5.5kVA at DC270V-20A ■ Can output three-phase 200V when combined with an inverter *For more details, please download the PDF or feel free to contact us.

• Power generation equipment

We would like to introduce our NMG power generation system, the 'H-280V-15K'. This is an HMG brushless type product. It has a basic output voltage of DC308V and a maximum output of 55A. It can continuously output 15kVA at DC270V-55A. When combined with an inverter, it can output three-phase 200V. Please feel free to contact us if you have any inquiries. 【Features】 ■ Basic output voltage of DC308V, maximum output of 55A ■ Continuous output of 15kVA at DC270V-55A ■ Capable of outputting three-phase 200V when combined with an inverter *For more details, please download the PDF or feel free to contact us.

• Power generation equipment

Here is an example of installing the "NMG power generation system" in a passenger car. When installing it in a passenger car, the original alternator is replaced with this product. In this case, it also serves to charge the driving battery. Additionally, it can also be installed in trucks. Please feel free to contact us if you have any requests. 【Generator Installation Examples】 ■ Installed in a truck ■ Installed in a passenger car *For more details, please download the PDF or feel free to contact us.

• Power generation equipment

Here is an example of installing the "NMG power generation system" onto a truck. Utilizing the available space in the engine, such as for an additional compressor, it can be installed. For further additions, it can be installed using a PTO or similar. Please feel free to contact us if you have any requests. 【Generator Installation Examples】 ■ Installation on a truck ■ Installation on a passenger car *For more details, please download the PDF or feel free to contact us.

• Power generation equipment

Introducing the representative unit of the "NMG Power Generation System," the "Sine Wave Controller." The "NMG Power Generation System" is used in various fields and applications as a power source for working vehicles. It provides stable electricity through a generator mounted on the engine and a controller installed indoors. The size of the "Sine Wave Controller" is W: 400 × D: 545 × H: 222–322, and the shape varies depending on the specifications. [Representative Units] ■ NMG Generator Main Unit ■ AVR Unit ■ Sine Wave Controller *For more details, please download the PDF or feel free to contact us.

• Power generation equipment

We would like to introduce the representative example of the "NMG Power Generation System," the "AVR Unit." The "NMG Power Generation System" is a compact and high-capacity power generation system designed for vehicles. It provides stable electricity through a generator mounted on the engine and a controller installed indoors. The size of the "AVR Unit" is W: 290 × D: 361 × H: 160. Please feel free to contact us if you have any inquiries. 【Representative Examples】 ■ NMG Generator Main Unit ■ AVR Unit ■ Sine Wave Controller *For more details, please download the PDF or feel free to contact us.

• Power generation equipment

The "T Rescue No. 2" can be used as an emergency power supply vehicle during disasters and as a rescue vehicle for electric cars with depleted batteries during normal times. It serves as both a disaster power supply vehicle and a mobile rapid charging vehicle. Lithium-ion batteries are stored under the floor and in the control device shelf. Since the power supply can be customized to meet customer needs, it can also be used as a service vehicle for various applications. 【Specifications (partial)】 ■ Vehicle: Hino Dutro (N04C) ■ Installed generator: HMG (hybrid magnetic generator) ×1 ■ Generator installation location: Additional compressor mounting area (cooling-only chassis) ■ Generator output capacity: DC300V-50A 15kVA ■ Installed battery: Toshiba SCiB 2P12A 10 in series ×3 in parallel * For more details, please download the PDF or feel free to contact us.

• Specially equipped vehicles

At Toyo Densan Co., Ltd., we offer cast aluminum round bars for sale in small lots via mail order. We can accommodate product dimensions of Φ52×H150, Φ122×H60, Φ147×H80, Φ172×H90, and Φ197×H70. We also accept dimension adjustments through machining or cutting. Please feel free to consult us, including specifying the material. 【Available Materials】 ■ADC12 ■AC4CH ■NH42 ■AC2A ■AC4B *For more details, please download the PDF or feel free to contact us.

• Casting and metal decoration

We would like to introduce Toyo Densan Co., Ltd.'s "sand mold prototype castings." Using a method where molten aluminum is filled into sand molds shaped by 3D printer models or wooden patterns, we efficiently produce short lead-time, small lot parts. We accommodate aluminum die-cast products, gravity cast products, sand mold gypsum products, and aluminum round bars. 【Supported Products】 ■ Aluminum die-cast products ■ Gravity cast products ■ Sand mold gypsum products ■ Aluminum round bars *For more details, please download the PDF or feel free to contact us.

• Casting and metal decoration

We would like to introduce the "Gravity Cast Products" of Toyo Densan Co., Ltd. Using a method of filling molten aluminum into molds by gravity, and employing a collapsible core known as a shell core, we efficiently produce complex, thin-walled castings that can be heat-treated. We offer integrated production from casting high-quality aluminum castings to machining, and we can also accommodate small quantity prototypes. 【Main Products】 ■ Oil Pump Cover (AC4B) ■ Bracket / Swing Arm (AC4CH) ■ Head Pipe (AC4CH) *For more details, please download the PDF or feel free to contact us.

• Casting and metal decoration

We would like to introduce the equipment owned by Toyo Densan Co., Ltd. We possess a wide variety of equipment, including vertical machining centers and CNC lathes for mold parts manufacturing and repair, as well as testing and inspection equipment such as three-dimensional measuring machines and X-ray inspection devices. Please feel free to contact us when you need our services. 【Owned Equipment】 ■ Die casting equipment ■ Gravity equipment ■ Equipment for mold parts manufacturing and repair ■ Equipment for product processing ■ Testing and inspection equipment *For more details, please download the PDF or feel free to contact us.

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We would like to introduce the charging time during EV rescue. With an ICE (internal combustion engine), it is possible to drive about 50 km after the fuel warning light comes on. The Nissan Leaf has a range of 450 km with a 60 kWh battery, which translates to 7.5 km/kWh. Considering 5 km/kWh, approximately 10 kWh of charging is needed. If charged with a rapid charger set to 50 kW, it is possible to charge 10 kWh in about 12 minutes. If charged with a 30 kW setting, it is possible to charge 10 kWh in about 20 minutes. 【Charging Time】 ■ When charged with a rapid charger set to 50 kW: approximately 12 minutes for 10 kWh of charging ■ When charged with a 30 kW setting: approximately 20 minutes for 10 kWh of charging *For more details, please download the PDF or feel free to contact us.

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We would like to introduce what T Rescue can do. Portable power supply units are available for V2L (Vehicle to Load) from EVs, but this will end when the EV's battery runs out. By providing power while moving with T Rescue, it allows for continuous use of electricity, which is especially beneficial in emergencies. 【Applications (partial)】 ■ Emergency power supply during power outages ■ Emergency power supply for greenhouses, etc. ■ Power supply to households ■ Power supply for medical devices during disasters *For more details, please download the PDF or feel free to contact us.

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The EV rapid charging vehicle (T rescue vehicle) is also available for rental services. It can be rented for purposes such as assisting in EV vehicle development, serving as a rescue vehicle during EV battery depletion, and providing charging support at EV test drive events. Please feel free to contact us when you need our services. 【Uses】 ■ Charging means for vehicle testing on test courses for vehicle development ■ Measures to address battery depletion on highways during winter, etc. ■ Charging support at test drive venues where EV charging facilities are not available ■ Alternative use when vehicles are unusable due to breakdowns or maintenance ■ Booth power supply during events *For more details, please download the PDF or feel free to contact us.

• Measurement and analysis equipment leasing and rental

The "T Rescue No. 2" is a vehicle that combines an NMG generator and a lithium battery system as its power source with an EV rapid charger. It is equipped with a control unit and lithium batteries on a shelf. The lithium batteries include 20 units on the shelf and 10 units under the floor. Additionally, it can use AC100V and three-phase 200V as power sources, and the output can be changed according to specifications. 【Vehicle Specifications】 ■ Model: Hino Dutro (N04C) 2.0t AT vehicle ■ Installed Generator: HMG generator x 1 unit ■ Generator Output Capacity: DC270V-55A (15kVA) ■ Li-ion Battery Output Capacity: DC300V-120A (36kVA) ■ Li-ion Batteries: Toshiba SCiB 2P12S x 10 units in series, 3 in parallel (30 units) *For more details, please download the PDF or feel free to contact us.

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The "T Rescue No. 1" is a vehicle that combines an NMG generator and a lithium battery system as its power source with an EV rapid charger. It is equipped with a control unit and lithium batteries on a shelf. The lithium batteries utilize Toshiba's SCiB technology. Additionally, it can use AC100V and three-phase 200V as power sources, and the output can be changed according to specifications. 【Vehicle Specifications】 ■ Model: Hino Dutro (N04C) 3.5t MT vehicle ■ Installed Generators: 3 HMG generators ■ Generator Output Capacity: DC270V-55A (15kVA) × 3 units ■ Li-ion Battery Output Capacity: DC300V-80A (24kVA) ■ Li-ion Batteries: Toshiba SCiB 2P12S, 10 in series and 2 in parallel (20 total) *For more details, please download the PDF or feel free to contact us.

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This document introduces the EV rapid charging and emergency power supply vehicle "T Rescue No." It provides detailed information using diagrams and images about multiple installations of NMG using the PTO shaft, types of NMG generators, and what T Rescue No. can do. This is a useful reference, so please take a moment to read it. 【Contents (partial)】 ■ About the NMG power generation system ■ Multiple installations of NMG using the PTO shaft ■ Types of NMG generators 1 (DC12V, 24VAC100V) ■ Types of NMG generators 2 (DC280V output HMG) ■ Examples of NMG installations ■ About the EV rapid charging vehicle (T Rescue No. 1) *For more details, please download the PDF or feel free to contact us.

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We would like to introduce the "aluminum castings" that we handle. By replacing the gas in the cavity with oxygen and reacting it with aluminum, it is possible to produce raw materials with fewer blowholes. Additionally, by collapsing and removing the core after the aluminum has solidified, it is possible to manufacture hollow-shaped aluminum castings. 【Features】 ■ By replacing the gas in the cavity with oxygen and reacting it with aluminum, it is possible to create raw materials with fewer blowholes. ■ By collapsing and removing the core after the aluminum has solidified, it is possible to manufacture hollow-shaped aluminum castings. ■ During product design and mold design, flow and solidification simulations, known as casting CAE, are conducted. *For more details, please refer to the related links or feel free to contact us.

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The "T Rescue Vehicle" is a mobile rapid charging vehicle equipped with our NMG power generation system and storage batteries. With a powerful power generation system that includes three HMG generators and a combination of storage batteries, it is capable of supplying power even when the engine is off. Additionally, the vehicle is designed with charging and power supply needs in mind for locations where power supply is unavailable, and vehicle rental is also possible. Please contact us if you have any requests. 【Features】 ■ Equipped with NMG power generation system and storage batteries ■ Combination of a powerful power generation system with three HMG generators and storage batteries ■ Capable of supplying power even when the engine is off ■ Power supply connector complies with the CHAdeMO standard for rapid charging of electric vehicles ■ Can be used as an emergency power source during disasters *For more details, please refer to the related links or feel free to contact us.

• Other Batteries

We would like to introduce the "Onboard Compact High-Capacity Power Generation System (NMG)" that we handle. This system provides dual DC/AC outputs and contributes to the realization of stable social infrastructure and high-convenience service provision. Additionally, it is an engine-driven power generation system, with the generator housed within the engine compartment, ensuring excellent quietness and not occupying interior space. 【Features】 ■ It is an engine-driven power generation system, different from conventional starting generators. ■ The generator is housed within the engine compartment, ensuring excellent quietness and not occupying interior space. ■ Customizable high-capacity output (2.5KVA to 8KVA). ■ Comprehensive safety features, including automatic output cutoff in case of emergencies. ■ Outputs at a constant frequency regardless of the generator's rotation speed. *For more details, please refer to the related links or feel free to contact us.

• Power generation equipment

We would like to introduce the "Oil Pump Cover with Built-in Hydraulic Circuit" that we handle. This oil pump cover is made from die-cast (GDC) and incorporates a complex long-hole hydraulic circuit, utilizing a shell core to achieve a complicated hollow structure. Additionally, it features technical points such as achieving no machining with a draft angle of 1° on the spline section and adding a clutch function to the oil pump for integrated molding. 【Features】 ■ Realization of φ6 fine hole curved casting using a shell core ■ Achievement of no machining with a draft angle of 1° on the spline section ■ Addition of a clutch function to the oil pump for integrated molding *For more details, please download the PDF or feel free to contact us.

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We would like to introduce our "die casting" process. We have extensive production experience in manufacturing aluminum high-silicon alloy die castings with excellent wear resistance, and we mass-produce gear carriers used in automatic transmissions and CVTs with high precision. Additionally, we incorporate technical points such as "center shot using a three-part special mold structure" and "mold melting prevention technology." 【Features】 ■ Extensive production experience in manufacturing aluminum high-silicon alloy die castings with excellent wear resistance ■ High-precision mass production of gear carriers used in automatic transmissions and CVTs ■ Center shot using a three-part special mold structure ■ Mold melting prevention technology *For more details, please download the PDF or feel free to contact us.

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We would like to introduce our "High-Quality Die Casting." We possess horizontal opening vertical shot layer flow filling die casting equipment and are engaged in mass production of high-quality die castings that can undergo heat treatment (T6). Additionally, with PF (Pore Free) die casting, we can replace the gas in the cavity with oxygen and react it with aluminum to create materials without blow holes. 【Features】 ■ Thick-walled products utilize horizontal opening vertical shot SDC machines (Toshiba DX) ■ Thin-walled products utilize PF die casting method ■ Both can undergo heat treatment (T6 treatment) *For more details, please download the PDF or feel free to contact us.

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We would like to introduce our "8KVA Power Generation System." It is a portable, compact, and high-capacity generator that is only applicable to high-horsepower engine vehicles. Additionally, it requires a certain minimum RPM, so it only supports stationary power generation. Applications include vehicle-mounted power sources for broadcasting relay vehicles, tire changer vehicles, disaster response vehicles, and more. 【Features】 ■ Portable and compact high-capacity generator ■ Applicable only to high-horsepower engine vehicles ■ Requires a certain minimum RPM, so it only supports stationary power generation *For more details, please download the PDF or feel free to contact us.

• Power generation equipment

We would like to introduce the "8KVA 100V Power Generation System" that we handle. It is a compact and high-capacity generator for vehicles. It can also support AC100V 3φ-200V specifications. Additionally, it can only be applied to high-horsepower engine vehicles and requires a certain minimum RPM, so it is only suitable for stationary power generation. 【Features】 ■ Compact and high-capacity for vehicles ■ Compatible with AC100V 3φ-200V specifications ■ Applicable only to high-horsepower engine vehicles *For more details, please download the PDF or feel free to contact us.

• Power generation equipment

We would like to introduce our "24V-4.5KVA Power Generation System." This power generation system has a high power output of 24V-180A and is capable of producing 170A at a low engine speed of 950rpm. The generation capacity is 4.5KVA, and the output voltage is 29±0.3V. Please feel free to contact us if you have any inquiries. 【Features】 ■ High power output of 24V-180A ■ Capable of 170A output at low engine speed *For more details, please download the PDF or feel free to contact us.

• Power generation equipment

We would like to introduce our "Power Enhanced USP Alternator Type Power Generation System." Due to its isolator-type dual output, it can supply power to both the drive battery and the equipment battery without any interference. The output voltage is DC14.5V±0.3V, and the excitation voltage is DC12. The dimensions are φ160×216, and the weight is 14kg. 【Features】 ■ High power of 12V-300A ■ Capable of 170A output at low RPM ■ Can supply power to the drive battery and the equipment battery without any interference *For more details, please download the PDF or feel free to contact us.

• Power generation equipment

We would like to introduce the "15KVA-HMG Power Generation System" that we handle. It features voltage control without the need for a DC/DC converter and is brushless, making it suitable for rapid charging vehicles and power supplies for corporate motors. The power generation capacity is 20KVA (4000rpm), and the output voltage is DC280V. Please feel free to contact us if you have any inquiries. 【Features】 ■ Ultra-compact high output ■ Voltage control without the need for a DC/DC converter ■ Brushless *For more details, please download the PDF or feel free to contact us.

• Power generation equipment

The "T Rescue Power" is a rapid charging power unit that can be used as an electric delivery system. The output voltage is AC100V ±5%, and the output capacity is 3kW. The battery charging method involves charging with a rapid charger, requiring a charging time of 30 to 60 minutes. It can be used as an emergency power source for temporary housing for disaster response, or while moving around for individual charging with a mobile charging vehicle. 【Specifications】 ■ Output Voltage: AC100V ±5% ■ Output Capacity: 3kW (Max) ■ Lithium-ion Battery: SCiB 2P12S (Toshiba) 2 in series × 2 in parallel ■ Battery Capacity: 4.4kVA/h (1.1kVA × 4 units) ■ Battery Charging Method: Charged with a rapid charger (compliant with CHAdeMO standards) ■ Charging Time: 30 to 60 minutes *For more details, please download the PDF or feel free to contact us.

• Other Batteries

We would like to introduce the "Disaster Power Supply Vehicle" that we handle. The vehicle is equipped with three HMG generators. One generator can be installed at the additional compressor mounting location, and two can be installed at the flywheel PTO section. Additionally, the output voltage can be freely changed according to specifications, including DC12V, DC24V, DC300V, AC100V, and AC200V. 【Features】 ■ Normally an EV vehicle, but can serve as a power supply vehicle in emergencies ■ Various adjustments are possible depending on specifications ■ Output voltage can be freely changed according to specifications *For more details, please download the PDF or feel free to contact us.

• Other Batteries

The NMG power generation system is a vehicle-mounted, single-axis power generation system that provides DC/AC dual output. Since its launch in 1989, it has been adopted by numerous important infrastructure projects. It contributes to the realization of stable social infrastructure and highly convenient service provision. 【Features】 - It is a power generation system driven by an engine, distinct from a starting generator. - The generator is housed within the engine room, ensuring excellent quietness and not occupying interior space. - Customizable for large capacity output [2.5KVA to 8KVA] (specification designated). - Comprehensive safety features, including automatic output cutoff in case of emergencies. - Outputs at a constant frequency regardless of the generator's rotation speed. *For more details, please contact us or download the catalog.

• Power generation equipment

The NMG power generation system is a vehicle-mounted, single-axis power generation system that provides dual output of DC/AC. Since its launch in 1989, it has been adopted by numerous important infrastructure projects, contributing to the establishment of stable social infrastructure and the provision of highly convenient services. The generator is housed within the engine room, ensuring excellent quietness and not occupying any interior space. High-capacity output [2.5KVA to 8KVA] can be customized (specification designated). It also ensures complete safety with features such as automatic output cutoff for emergencies. 【Features】 ○ Engine-driven power generation system ○ Generator housed within the engine room ○ Establishes excellent quietness ○ Customizable high-capacity output ○ Ensures complete safety For more details, please contact us or download the catalog.

• Power generation equipment

We manufacture and prototype products using the optimal methods based on product shape, manufacturing conditions, and other factors.

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Gravity cast products are manufactured using a casting method that involves injecting molten aluminum into a mold and filling it by gravity. By using a collapsible core known as a shell core, it is possible to efficiently produce various complex-shaped products. At Toyo Densan Co., Ltd., we produce automotive industry parts primarily for engine and transmission components, as well as parts for the leisure industry such as motorcycles, buggies, and boats using this casting method. 【Features】 ○ Efficient production of complex-shaped products ○ Balancing lightweight and strength ○ Integrated production from casting to machining to pressing [Main Products] ○ Complex hollow structure hydraulic circuit integrated oil pump cover For more details, please contact us or download the catalog.

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Die-cast products are manufactured using a casting method that fills molten aluminum into a mold at high speed, high pressure, and in a short time. This pressurized molding method allows for the efficient production of complex shapes and high-strength products. At Toyo Densan Co., Ltd., we produce automotive industry parts, primarily engine and transmission components, as well as parts for other industries using this casting method. In recent years, we have been utilizing die-casting machines equipped with multi-stage injection mechanisms and mold temperature control devices. 【Features】 ○ Stable internal quality ○ PF method allows for heat treatment ○ Efficient production of complex shapes and high-strength products ○ Capable of producing complex gear shapes, thin-walled inclined wing shapes, and thin-walled hollow shapes For more details, please contact us or download the catalog.

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