荒川機工 List of Products and Services

- Automatic discharge by pitch feeding conveyor - Labor-saving and high-speed processing with simultaneous processing of six pieces - Reduced damage to workpieces and maintained hygienic conditions through vacuum method - High probability of removing eyeballs - Simple machine operation - Easy cleaning after work

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・KPM-1 ・Insert the completed aluminum sash screen into a plastic bag and cut it to the desired length. ・For screen doors of different widths, the plastic width can accommodate two types, and the length can be set freely.

• Aluminum sash
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- Machine for aluminum profiles KLM200W-08 - Specifications Motor: 0.35kw 2p Motor speed: 3600rpm (60Hz) Drive method: Pneumatic Operating air pressure: 0.5Mpa Material clamp: Upper and front clamp included Material stopper: Manual adjustment stopper included Cutting dimensions: Width 15.5 × Length 87mm End mill used: φ8 (single blade) Weight: Approximately 40kg *Note: Design may involve changes in dimensions.

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- Using a two-axis servo on plate glass for drilling holes at arbitrary positions - Process: Workpiece set → Workpiece suction → Head movement → Clamp hole drilling → If there are other holes, head movement & processing → Head returns to standby position → Workpiece release - Cycle time: Varies depending on workpiece shape, hole position, and number of holes. - Remarks: Processing of non-rectangular shapes, such as trapezoids, is also possible.

• Plate glass and mirrors
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- Simultaneous processing of two edges (opposite edges) of glass - Process: Belt conveyance (inbound) → Positioning in W and H directions → Upper clamping → Processing → Upper unclamping → Release of positioning in W and H directions → Belt conveyance (outbound) - Cycle time: 25 seconds for 750mm (varies depending on processing size). - Notes: Supports glass sizes from 350mm to 900mm. Uses 5-axis servo to accommodate various processing patterns. Can correct and process glass with approximately 1mm of warping.

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- Automation of simultaneous riveting at four corners of aluminum sash 45° corner joints. - From large doors to small windows, size is not an issue. Changing the work size can be easily operated by inputting the width and height dimensions (W×H) using the numeric keypad. - Simultaneous riveting at four corners using hydraulic cylinders ensures stable quality and strength at the rivet points. The work can be set up in one go, reducing the burden on the operator. - The four corners are riveted after pre-assembly with synchronized pre-pressure, resulting in a clean appearance without steps.

• Aluminum sash
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- Automation of simultaneous welding joints for resin sashes at 45° corners - Wide compatibility from small to large frame sizes - Easy-to-set-up three-dimensional structure for workpieces - One-touch change of jigs for different workpiece types

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・KH405・KH455 ・The compact design that does not expose the saw blade allows for safe and easy operation. ・The hard chrome plating on the table surface reduces the defect rate due to product dirt and damage. ・The equipped automatic cutting oil system enhances the lifespan of the saw blade and improves the finish of the cut surface.

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KLP Wide Series (KLP2000C-10TH) - It can perform multiple mold processing with one unit, significantly reducing heavy labor and working time during setup, and also makes processing long materials easy. - It enables stable press operations in various aspects such as speed, reliability, ease of operation, and low noise.

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Using a dual-axis servo, glass is cut to arbitrary dimensions (simple NC cutting machine) with a head unit that has a 360° rotation mechanism.

• Plate glass and mirrors
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A glass cutting machine for mass production of various types, equipped with a multi-axis head that simultaneously feeds in two sheets of glass and uses a multi-axis processing head (10-axis servo for both X and Y axes) to make cutting lines all at once.

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- Process: Workpiece loading with transfer arm → Punch processing → Workpiece rotation (phase alignment) → Punch processing → Workpiece rotation (phase alignment) → Punch processing → Workpiece unloading with transfer arm - Cycle time: 40 seconds (punching holes at 3 locations) - Punch processing after precise positioning while rotating the bowl-shaped workpiece, maximum punch force 33 tons.

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The end faces of aluminum materials for buildings and housing are inserted into a press installed on the left and right by a manipulator, and press processing is performed.

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- Vertical and horizontal punching can be performed in a single work set. - Unloading allows for easy setup of the next workpiece.

• Aluminum sash
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- For two-piece handling, sets of left/right and up/down are possible. - With a shuttle system, two types of jigs can be easily switched with one touch.

• Aluminum sash
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- With a single cut, you can simultaneously cut the rear end of the first piece and the front end of the second piece. - V-cutting can be done with two cutters arranged at a 90° angle.

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