酉島製作所 List of Products and Services

"TR-COM" is a system that allows for the monitoring of machine conditions by installing wireless vibration sensors on rotating machinery. Data management is conducted in the cloud, enabling monitoring via a web interface anytime and anywhere. 【Features】 - The sensors can be retrofitted without wiring work, making installation easy. - Capable of measuring up to 10,000 Hz, allowing for the detection of early bearing damage. - The shape of the vibration acceleration spectrum can help estimate the cause of machine abnormalities. 【User Feedback】 - We were able to detect changes in machine conditions early, preventing line stoppages and cutting maintenance costs by 80%. - We could estimate the causes of failures, providing clarity on how to respond during abnormal occurrences. - By monitoring changes in machine conditions, we can now determine the timing for maintenance. - The sensors are battery-operated and can be retrofitted without wiring, allowing for a speedy implementation. 【How to Enter the Giveaway】 1. If you download the PDF by 2023/7/11, we will send you an email with a separate application form. 2. The deadline for the application form is 7/31. *Please check the application form for details.

• Other Software

Are you struggling with the introduction of IoT in your factory or the operation of maintenance systems? Are you having trouble transitioning from a PoC to full operation? We propose the vibration monitoring system 'TR-COM', which can prevent failures of rotating machinery and enable easy IoT maintenance, thanks to our expertise as a rotating machinery manufacturer. The rotating machinery monitoring system 'TR-COM' installs small sensors on rotating equipment such as pumps to monitor the operational status of the machinery. It allows for the collection of a large amount of measurement data in a short time, reducing inspection time and personnel resources. You can check the overall status of the factory on a summary screen and detect abnormalities in the machinery early. 【Features】 ■ The system can be implemented quickly and at a low cost The unit price of sensors and cloud usage fees are low, and installation does not require electrical work and can be retrofitted. ■ Early detection of abnormalities and analysis of causes Time-series data of frequency spectra can be accumulated, allowing for analysis of the causes of abnormalities. ■ Maintenance support We provide support for identifying the causes of pump failures, advice on IoT maintenance, and repairs. *For more details, please refer to the materials or contact us.

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Are you struggling with the introduction of IoT in your factory or the operation of maintenance? Are you having trouble transitioning from a PoC to full operation? We will address your challenges at the "IoT Solution Exhibition" held in April! We propose the vibration monitoring system 'TR-COM,' which can prevent failures in rotating machinery and enable easy IoT maintenance, thanks to our expertise as a rotating machinery manufacturer. The rotating machinery monitoring system 'TR-COM' supports the operation and maintenance of pumps and air conditioning units by utilizing IoT. You can obtain a large amount of measurement data in a short time, reducing inspection time and personnel resources. The overview screen allows for monitoring the overall condition of the factory and early detection of machine abnormalities. 【Features】 ■ Early detection of abnormalities and analysis of their causes ■ Quick and cost-effective system implementation ■ One-stop provision of sensors, apps, web interfaces, and maintenance 【Exhibition Information】 * We will exhibit at the IT exhibition 'Japan IT Week Spring IoT Solution Exhibition,' where the latest IT products and services gather! ↓↓↓ For booth details, please refer to the basic information below.

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The Ministry of Economy, Trade and Industry is promoting initiatives to facilitate the accurate introduction of "smart security technology" through public-private collaboration. As part of this effort, the Smart Security Promotion Committee evaluates the validity of new security methods utilizing smart security technology and data, and aims to disclose and share information on new technologies and smart security models to promote their introduction and expansion. This information is compiled and published as the "Smart Security Technology Catalog" by the National Institute of Technology and Evaluation (NITE). Recently, as the fourth project in the Smart Security Technology Catalog, Trishima's rotating machinery monitoring system "TR-COM" has been registered as an effective technology. 【System Features】 ■ Utilizes vibration data collected from compact wireless sensors ■ Capable of early detection of abnormalities in rotating machinery ■ Can be easily retrofitted without power supply or control wiring work ■ Can capture signs of failure that appear in the high-frequency range ■ Allows for remote monitoring of machine status and data analysis using a web browser *For more details, please refer to the related links or feel free to contact us.

• Analysis and prediction system

Our company will be presenting at the webinar event "4th CONEXIO BlackBear Fes," which consists of four lectures. Those promoting DX may be struggling with how to operate the implemented systems on-site. In Lecture 3, we will introduce key points to consider when implementing and operating systems, based on success stories from users who have adopted the vibration monitoring solution TR-COM. We will briefly explain the basics of vibration monitoring, examples of vibration monitoring, and key points for considering the implementation and operation of IoT vibration monitoring systems. We sincerely look forward to your participation. 【Webinar Overview】 ■ Date: June 23, 2022 (Thursday) ■ Time: Torishima Manufacturing Co., Ltd. [Lecture 3] 13:00 - 13:45 ■ Venue: Zoom (Online) ■ Participation Fee: Free (You can register for each lecture you wish to attend) ■ Capacity: 200 participants per lecture *For more details, please feel free to contact us.

• IoT
• Security cameras and surveillance systems

We would like to introduce a case study of the vibration IoT maintenance system 'TR-COM' that we handle, implemented in a paper mill. At this factory, when the product was introduced, information about past incidents (machines making unusual noises due to insufficient lubrication) was registered. About a month later, the AI function detected insufficient lubrication in a similar machine model. The person in charge commented, "We did not notice any abnormalities during the routine inspection the day before. This was a great help." 【Overview】 ■ Implementation site: Paper mill ■ Implemented product: Vibration IoT maintenance 'TR-COM' ■ Implementation effect: Discovered abnormalities that were not noticed during routine inspections *For more details, please refer to the PDF document or feel free to contact us.

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We would like to introduce a case study of our vibration IoT maintenance product 'TR-COM' implemented in a chemical plant. In this plant, vibration measurement of critical machinery used to take 6 hours each month, but after the introduction of our product, data acquisition can now be completed in just 1 hour as part of the regular daily inspections. The person in charge commented, "It’s great that what used to take 6 hours can now be done in 1 hour. I appreciate the support for cause investigation during abnormal situations." 【Overview】 ■ Implementation site: Chemical plant ■ Implemented product: Vibration IoT maintenance 'TR-COM' ■ Implementation effect: Reduced vibration measurement work time to 1/6 *For more details, please refer to the PDF document or feel free to contact us.

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At the steel plant, unexpected shutdowns occurred several times a year on a certain production line. By implementing our vibration IoT maintenance system 'TR-COM', we were able to detect signs of failure early and optimize the timing for bearing grease maintenance. As a result, we have continued normal operations for over a year. The person in charge commented, "There are no more weekend or night shifts, and I no longer have the anxiety of when I might be called in. I am truly grateful." 【Overview】 ■ Implementation site: Steel plant ■ Implemented product: Vibration IoT maintenance 'TR-COM' ■ Implementation effect: Continued normal operations for over a year *For more details, please refer to the PDF document or feel free to contact us.

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How much of the inspection and maintenance know-how that veteran maintenance technicians have accumulated and shared within the company has been passed down to new technicians? There are differences in the types of machines, installation conditions, and variations due to individual differences even among the same machines, each with its own characteristics. Torishima believes that accumulating the characteristics of each machine and utilizing them for maintenance will become a valuable asset for the company. The vibration IoT maintenance system 'TR-COM' solves customers' concerns regarding rotating machinery with a combination of tools and know-how, providing maintenance support from all angles. 【Features】 ■ Ability to accumulate maintenance know-how within the company ■ Capable of measuring vibration frequencies up to 10,000Hz ■ Time-series monitoring of frequency spectra ■ Supporting maintenance by leveraging know-how *For more details, please refer to the PDF document or feel free to contact us.

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Vibration monitoring is often thought to be sufficient for the maintenance of rotating machinery simply by visualizing it with trend graphs. However, while trend graphs can indicate machine abnormalities, they do not provide guidance on what actions to take on-site. The 'TR-COM' vibration IoT maintenance system from Torishima allows for the accumulation of time-series data of frequency spectra, enabling analysis of the causes of abnormalities. Please feel free to contact us for inquiries. 【Features】 ■ Early detection of abnormalities and capability for cause analysis ■ Measurement of vibration frequencies up to 10,000 Hz ■ Time-series monitoring of frequency spectra ■ Support for maintenance utilizing our expertise *For more details, please refer to the PDF materials or feel free to contact us.

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Are you facing challenges such as, 'I want to introduce IoT to my factory, but I don't know what to implement or how to do it'? Torisima's vibration IoT maintenance system, 'TR-COM', offers low-cost sensors and cloud usage fees, and can be installed without electrical work at the time of implementation, allowing for retrofitting. Additionally, when starting to use it, you only need to attach the sensors to the machinery and perform the initial setup using a dedicated smartphone app, making it very easy to start using in about an hour per sensor. Please feel free to contact us when you need assistance. 【Features】 ■ System can be implemented quickly and at a low cost ■ Capable of measuring vibration frequencies up to 10,000Hz ■ Time-series monitoring of frequency spectrum ■ Supports maintenance by leveraging know-how *For more details, please refer to the PDF materials or feel free to contact us.

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TR-COM is a system that utilizes vibrations to monitor the condition of various rotating machinery. You can leverage the know-how that Torishima has cultivated over many years as a pump manufacturer in the operation and maintenance field. By simply installing a battery-operated wireless sensor, you can easily collect vibration and temperature data on your smartphone, and analyze that data using Torishima's unique methods to detect changes in machinery early. Additionally, since the data is managed in the cloud, it can be monitored remotely via a web interface. It performs frequency analysis of vibration acceleration up to 10,000 Hz, allowing for the early detection of condition changes that conventional sensors might miss by capturing "changes in frequency rather than the magnitude of vibrations." It is actively used in over 400 facilities, including power plants, manufacturing industries, and buildings. It is particularly well-received for its clarity in determining the timing for bearing grease-ups and replacements. 【Features】 ■ Provides not only sensors but also apps, web cloud services, and maintenance in a one-stop solution ■ Offers consultation for machine maintenance advice ■ Automatically sends inspection reports and abnormal detection alerts ■ Records notes and photos during inspections with the smart log feature ■ Received the 2020 TPM Excellent Product Award

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This document explains the necessity of energy saving through pumps. In 2020, the Japanese government declared its aim to achieve carbon neutrality and a decarbonized society by 2050. Following this declaration, various companies have set energy-saving targets, and businesses are being urged to engage in economic activities that do not emit greenhouse gases. In this context, the power consumption of pumps accounts for about 30% of Japan's total electricity consumption, representing a significant portion. In other words, if energy savings can be achieved through pumps, it can reduce both electricity consumption and carbon dioxide emissions, contributing to carbon neutrality. Our company is holding pump energy-saving seminars (by reservation) both in-person and online to provide more detailed information on energy savings. Participation is free, so please feel free to contact us. [Contents] - Why energy saving through pumps is important now - Overview of energy saving through pumps - Introduction of new demonstration equipment *For more details, please refer to the PDF document or feel free to contact us.

• pump
• others

"Mechanical seals" play an important role in supporting safety and economy as shaft seals for rotating machinery such as pumps, water wheels, agitators, and centrifuges. They prevent the leakage of sealing fluid at the sliding surfaces where the seat (stationary ring) and the washer (rotating ring) rotate relative to each other. We offer a wide range of products, including the "LU1000 series" rubber bellows seals, as well as rotating single-spring seals such as the "HU2000 series (unbalanced type)" and "HB2000 series (balanced type)." [Contents] ■ Trisima and mechanical seals ■ For power generation plants ■ For seawater desalination plants ■ For water supply and sewage treatment plants ■ For river, agricultural drainage, and irrigation plants ■ For chemical and petrochemical plants *For more details, please refer to the PDF materials or feel free to contact us.

• pump
• others

We would like to introduce a case where our "Eco Pump" was implemented by Company V, which provides nickel both domestically and internationally. At Factory M, the pump used for supplying cooling water (the water supply pump for the sulfuric acid plant) was old, so it was decided to upgrade to our product. We delivered our product, which can save energy without an inverter, tailored to the customer's equipment specifications and operating conditions. This allowed for the use of (two) pumps to differentiate between "high flow required in summer" and "low flow sufficient in winter." [Case Overview] ■ Implementation Site: Company V, Factory M ■ Implemented Product: Eco Pump ■ Results: Energy savings and reduced management effort *For more details, please refer to the PDF document or feel free to contact us.

• pump

"TR-COM" is a rotating machinery monitoring system that utilizes IoT to support the operation and maintenance of pumps and air conditioning units. By installing compact sensors with built-in batteries and wireless capabilities on rotating machinery, it is possible to collect data on vibrations and temperatures, allowing for an understanding of the machine's condition. Additionally, based on the collected data, early detection of machine anomalies can be achieved, preventing troubles and losses caused by machine failures. Data management is conducted on the cloud, enabling monitoring via a web interface anytime and anywhere. 【Features】 ■ One-stop provision of sensors, apps, web interface, and maintenance ■ Automatic sending of inspection reports and anomaly detection ■ Smart log function allows for recording notes and photos during inspections ■ Awarded the 2020 TPM Excellent Product Award *For more details, please refer to the materials. Feel free to contact us as well.

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"TR-COM" is a system that monitors the condition of various rotating machinery using vibrations. The know-how that Trishima has cultivated over many years as a pump manufacturer can be utilized in the operation and maintenance field. In general vibration monitoring methods, machinery deterioration cannot be detected until the vibration level increases significantly and the vibration trend graph rises. Our new vibration management method arranges frequency spectra in chronological order, allowing us to capture changes in frequency, enabling the visual discovery of changes in machinery before the vibration trend changes. Additionally, commonly used portable vibration meters and wireless vibration sensors operate up to 1,000Hz. While changes in machinery can be detected within that range, it is difficult to detect signs of deterioration before a failure occurs. With "TR-COM," we can capture changes in the vibration spectrum up to 10,000Hz, allowing for the early detection of signs of deterioration. [Features] ■ Capable of measuring up to 10,000Hz ■ Discover changes through chronological frequency spectra ■ Early detection of machinery abnormalities ■ Monitoring and analysis possible via office web screen *For more details, please refer to the PDF document or feel free to contact us.

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The rotating machinery simple monitoring system 'TR-COM' acquires vibration data using IoT sensors and manages equipment status in the cloud from anywhere at any time. Additionally, it helps in the early detection of abnormalities by capturing changes in frequency rather than the magnitude of vibration. ■ Delivery Achievements by Industry Power generation, buildings, chemicals, rubber, steel, beverages, machinery, clean centers, paper manufacturing, water supply and sewage, food, hospitals, semiconductors, electrical and electronics, textiles, pharmaceuticals, and many more. ■ Representative Equipment Installed Power Generation: Key motors, pumps, fans, and cooling towers of power generation equipment. Steel: Raw material conveyors, cooling towers, power generation equipment. Buildings: Pumps, fans, and motors in heating sources and air conditioning lines. Beverages: Motors, pumps, and air conditioning equipment on production lines. Paper Manufacturing: Motors, pumps, fans, and power generation equipment on production lines. *For more details, please refer to the PDF document or feel free to contact us.

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"TR-COM" is a simple monitoring system for rotating machinery that allows for the acquisition of a large amount of measurement data in a short time, enabling a reduction in inspection time and personnel resources. Based on the acquired data, it can detect machine abnormalities early, preventing troubles and losses caused by machine failures. The collected measurement data is stored in the cloud for centralized management, ensuring reliable long-term data backup. [Features] - Reduces machine inspection time - Early detection of machine abnormalities - Enables planned maintenance based on data - Prevents unplanned downtime - Allows monitoring of status on office computer screens *For more details, please refer to the PDF document or feel free to contact us.*

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There is still a lot of waste in the pump systems of factories and commercial buildings. With Trishima's "Eco Pump," it is possible to reduce annual costs by several hundred thousand yen by replacing conventional pumps. CO2 emissions can also be significantly reduced. In fact, there are many achievements, such as a "40% reduction in electricity consumption" at swimming schools! *Currently, we are distributing a collection of case studies and catalogs available for "download." 【Demonstrations are also being held!】 We want more people to learn about "energy saving with pumps," so we are regularly holding demonstrations of actual pumps and seminars. "Can you really save electricity with pumps?" "Is energy saving with pumps just about inverters?" "Aren't all pumps the same?" We are answering various questions related to energy saving. *For more details or to apply, please feel free to contact us through the "Contact Us" section!

• Air compressors, blowers and pumps