スターライト工業 List of Products and Services

To reduce the environmental impact on Earth, we have developed "pervio BP," the industry's first helmet shell made from plant-based bioplastic materials! ■ Features of "pervio BP" 1. Contributes to carbon neutrality It has obtained the biomass plastic mark (BP mark) for the first time in the helmet industry. Compared to conventional products, it reduces the use of fossil resource materials. *Biomass Plastic Mark Registration No. 1012 (registered only for the shell and visor parts) 2. Scratch-resistant and long-lasting beauty It has superior scratch resistance compared to conventional products (PC resin). Its appearance lasts longer even in tough work environments. 3. Excellent breathability Without expanded polystyrene, it allows for good airflow and remains comfortable without feeling stuffy. It can be washed thoroughly, making it easy to remove dirt and odors. *For more details, please refer to the catalog or feel free to contact us. ■ Usage Scenarios With the biomass plastic mark, you can promote your commitment to SDGs and sustainable initiatives! - Work helmets for the construction and manufacturing industries - Disaster prevention helmets - Helmets for lending to visitors - Renewal of work uniforms or outfits for anniversary celebrations

• Safety and consumables

We contribute to safety measures such as fall prevention and falling object prevention at openings in factory and warehouse floors and ceilings. Our products are adopted in openings at coke plants and mold openings in foundries by steel companies. The "Opening Protection" product from "BARIAS" is approximately 30% lighter than metal, reducing the burden on workers during installation and removal, thus improving work efficiency. Custom design options for color and shape are available to suit the usage environment. We conduct product design using a CAE analysis system. A collection of case studies is available for download. 【Features】 ■ Custom Design Shapes tailored to the usage environment, such as handles and cutouts, as well as attention-grabbing colors, high durability, flame resistance, and chemical resistance can be customized. ■ Approximately 30% Lighter than Metal Its lightweight nature makes installation and removal easy, and it is convenient for loading, unloading, and working at openings. ■ Long Lifespan It excels in high durability, weather resistance, and corrosion resistance, contributing to reduced total costs by decreasing the frequency of replacements. ■ Slip-Resistant Processing Available By applying slip-resistant processing, we provide safety during the installation and removal of protection and while working on top of the protection. For more details, please contact us through the inquiry form.

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Our "High-Tem" product has superior heat resistance compared to nylon and has a proven track record as a sliding product in numerous applications. It has also been adopted for guides under high-temperature usage conditions. Compared to metal guides, it is less prone to sticking, contributing to improvements in raw material clogging and reductions in maintenance frequency. Please consider it as a replacement for plated and white metal guides. <Features> - Usable in high-temperature environments: Continuous use at 260°C - High strength and high rigidity - Excellent sliding properties and wear resistance even under high-temperature conditions <Available sizes for High-Tem> - Sheet: 200mm (thickness) × 980mm (width) × 10000mm (length: up to 10m) - Tubular (pipe-shaped): Outer diameter φ1700mm (up to 1.7m) × 980mm (length) You can watch a comparison video of heat resistance by scanning the QR code in the catalog. If you are interested, please download the catalog or feel free to contact us.

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The "High-Tem" we handle has superior heat resistance compared to nylon and has a proven track record as a sliding product. It is used in guide applications under high-temperature conditions, such as chain guides and wear plates in automatic drying furnace transport lines. It can also replace plating and white metal. 〈Features〉 - Usable continuously at 260°C, suitable for flame retardant and thermal insulation applications - As a thermosetting resin, once formed, it will not melt with heat - Exhibits excellent sliding properties even at high temperatures 〈Available Sizes for High-Tem〉 - Sheet: 200mm (thickness) × 980mm (width) × 10000mm (length: up to 10m) - Tubular (pipe-shaped): Outer diameter φ1700mm (up to 1.7m) × 980mm (length) You can watch a comparison video of heat resistance by scanning the QR code in the catalog. If you are interested, please download the catalog or feel free to contact us.

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This is a friction material for industrial equipment, such as winder brakes for paper machines and tension brakes for feeding. It suppresses squeaking and has a long lifespan due to stable initial wear. We offer a wide range of materials to provide optimal friction materials for various models. Please feel free to consult us about any brake material troubles or concerns related to paper machines. 【Features】 - Long lifespan, low wear - Squeak suppression (squeak-resistant grade) - Stable friction coefficient, high braking performance - Low aggressiveness to counterpart *If you are interested, please feel free to contact us or download the catalog.

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It is adopted by multiple manufacturers as an elevator braking device and holding brake material. It excels in braking performance, suppresses noise, and contributes to long life. We offer the most suitable friction materials for each model with a rich lineup of materials. Please feel free to consult us regarding brake material troubles or concerns with braking devices, not limited to elevators, but also including lifting equipment. 【Features】 - High braking performance (high static friction coefficient and stable initial wear coefficient) - Long life, low wear - Noise suppression (noise-resistant grade) - Low aggressiveness to counterpart *If you are interested, please feel free to contact us or download the catalog.

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This is a friction material used for clutches and brakes in forging, sheet metal, high-speed presses, and overhead cranes. It offers long life, reduced noise, and excellent braking performance. It has been adopted by numerous overhead crane manufacturers and users. We provide friction materials tailored to specific models with a rich lineup of materials. Please feel free to consult us about any issues or troubles related to brake friction materials for overhead cranes. 【Features】 - Long life, low wear - Noise suppression (※ noise reduction grade) - Stable friction coefficient, high braking performance - Low aggressiveness towards counterparts If you are interested, please feel free to contact us or download our catalog.

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This is a friction material for clutches and brakes that has a proven track record of being used in genuine applications through forging, sheet metal, and high-speed pressing. With a lineup of over eight types of materials, we can provide the optimal friction material for various models and concerns. With long lifespan and excellent braking performance, it has been adopted in many industrial equipment presses to date. Please feel free to consult us about any issues or troubles with friction materials. 【Features】 - Long lifespan, low wear - Noise suppression (※ noise reduction grade) - Stable friction coefficient, high braking performance - Low aggressiveness to counterparts (extends the lifespan of flywheels and drums) For more details, please feel free to contact us or download the catalog.

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This is a composite bearing made of a special resin that is resistant to corrosion and less prone to galvanic corrosion. It has been adopted by manufacturers of seawater circulation pumps and shipbuilders for rudder bearing applications. **Features** 〇 Galvanic Corrosion Resistance Unlike metal bearings, it is less prone to galvanic corrosion and prevents rust and corrosion of the mating shaft. 〇 Long Lifespan It is resistant to wear and has stable sliding characteristics, reducing the frequency of bearing replacements. 〇 Soft Surface Hardness It has a soft surface hardness that does not cause wear or damage even with soft metal shafts. 〇 Lubrication It has self-lubricating properties and can be used without lubricating oil or grease. *There are stable materials available even under intermittent water conditions.* 〇 Low Water Absorption and Swelling It has lower water absorption and swelling compared to general resins, making it less likely to cling to the shaft. 〇 Freedom of Shape Custom designs are available for various sizes and shapes, including split and spherical shapes. We have received inquiries for applications in offshore wind power generation and movable breakwater applications. It can be used as a substitute for bronze and white metal. If you are facing issues with seawater environments, wear, rust, corrosion, or galvanic corrosion, please feel free to contact us. **Design Consultation** Custom Design: We accommodate various sizes and shapes. Design Proposal: We suggest groove and hole designs according to the application. *For more details, please download the PDF or contact us.*

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We offer a variety of bearing materials suitable for various conditions such as water lubrication, dry lubrication, and high-temperature conditions, and we can also manufacture ultra-large bearings with a diameter of 1000 mm or more. In addition to ladder bearings, we propose bearing materials suitable for applications such as plant bearings and general industrial bearings. <Features> - Long lifespan: Excellent wear resistance allows for reduced replacement frequency. - Chemical resistance: Possesses excellent acid and solvent resistance. It is hardly corroded even in ammonia gas. - Heat resistance: We also have high-temperature materials that can be used at temperatures above 200°C. - Environmentally friendly: In water-lubricated or dry lubrication specifications, it is oil-free and does not pollute the ocean. - Class approval obtained (ladder bearings): NK, ABS, LR, DNV, CR, CCS, BV, KR.

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We are adopting resin-based concrete decorative formwork as a mold for shaping design blocks. The number of companies using it as a mold for concrete weed mats is also increasing. 〈Features〉 1. Enables safe work The weight of the formwork is reduced to one-third compared to metal due to its resin composition. 2. Concrete products can be easily demolded from the formwork Excellent release properties ensure that the products are clean. 3. Superior durability, achieving over 150 reuse cycles. We offer a range of formwork material grades to suit various applications. For more details, please contact us or download the catalog.

• Formwork material

ALP extruded products are composed of our original composite material that combines fluororesin (PTFE) with fillers. These products integrate material technology and extrusion technology, offering unique features not found elsewhere. We can also produce products with special cross-sections. <Features> - Diversity of shapes: Capable of producing long products and special cross-sections that are difficult to handle with compression molding. - Long lifespan: Selection of original materials tailored to the usage environment, resulting in low friction coefficients and excellent wear resistance. - Chemical resistance: Strong against acids and alkalis. - Wide range of operating temperatures: Usable from -200°C to +200°C. - Material selection: Optimal materials are chosen according to usage conditions. We also design product shapes together. If you have any of the following issues, please contact us: "The sliding characteristics of the current material are poor," "Insufficient heat resistance," "Insufficient chemical resistance," etc. *ALP (Alp) is a registered trademark of Starlight Industry and refers to PTFE material reinforced with fillers. *For more details, please download the PDF or feel free to contact us.

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BARIAS Z-1 is a coating material that suppresses the adhesion of various powders and sludge. The adhesion suppression effect after coating lasts for a long time, allowing for reduced maintenance costs and alleviating the burden of hazardous cleaning tasks. <Features> - Excellent cleanability and long lifespan: Highly water-repellent - Prevents bridging: Suppresses the adhesion of powders (such as coal, gypsum, incineration ash) and sludge - Thick film coating: Extending equipment lifespan by changing the thickness of the applied film - Applicable to irregularly shaped items <Adhesion Suppression Function by Powder Type> *Excerpt a. Adhesion target b. Evaluation c. Angle of slide 1. Coal (dry) △ 47° 2. Coal (wet) ○ 44° *Moisture content 10% 3. Lime (dry) △ 50° 4. Lime (wet) ○ 37° *Moisture content 10% 5. Iron (dry) ○ 38° 6. Iron powder (wet) ○ 42° *Moisture content 10% Note: Adhesion suppression evaluation criteria based on the angle of slide ○ ... 25° or more and less than 45° △ ... 46° or more and less than 60° For more details, please download the catalog or feel free to contact us.

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The BARIAS series provides surface protection and reinforcement for parts and components. It suppresses the adhesion of dirt, sticky substances, and powders containing moisture. This is a new maintenance cost-reducing coating that maintains its effectiveness for a long time. It contributes to enhancing productivity in manufacturing environments and creating a safe and secure workplace, from palm-sized parts to large-scale equipment integrated into factory facilities. 〈Features (Performance by Grade)〉 1. Adhesion Suppression + Long Lifespan - BARIAS-Z1 Measures against bridging in buckets and tanks Measures to suppress the adhesion of powders such as coal, lime, and incineration ash 2. Protection Reinforcement + Long Lifespan - BARIAS-A1 Wear resistance, equipment protection, and shock mitigation for conveyor skirts and press liners handling hard and heavy materials *For more details, please download the catalog or feel free to contact us.

• Renovation and repair methods

It is purchased for heat countermeasures in various situations such as sports, commuting, and leisure. This is a portable cooling vacuum bottle for wet towels. It revives the coolness by inserting and removing wet towels or handkerchiefs. With a long-lasting cooling effect of 8 hours, it is a reliable ally to get through a hot day. Furthermore, it has been designed with a focus on ease of use. Eco-friendly heat stroke prevention. 【Features】 - Made of corrosion-resistant stainless steel (using SUS316) - Inner surface has a clean mirror finish that resists dirt - Neckless bottle for easy insertion and removal - Industry's lightest design for easy portability - Reusable and eco-friendly For more details, please download the catalog or feel free to contact us.

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By lightweighting the scaffolding, we reduce the burden on workers and improve production efficiency! We design the shape of the scaffolding to match the site and usage conditions. <Features> - Lightweight and Safe: With a specific gravity of less than 1, it is ultra-lightweight, making replacement and installation easy. - Corrosion Resistance: Excellent resistance to corrosion, water, and weather. - Custom Design: Proposing shapes tailored to usage conditions (shape, required strength, flame resistance). <Applications> - Inspection scaffolding - Pathways for transporting in rough terrain - Emergency response and temporary scaffolding - Workspaces on water - Transport ramps *For more details, please download the catalog or feel free to contact us.

• Scaffolding and Support Materials

<Features> - Lightweight and Safe: Extremely lightweight with a specific gravity of less than 1, making replacement and installation easy. - High Durability: Excellent corrosion resistance, water resistance, and weather resistance. - Flexible Design: Proposals for shapes tailored to conditions (shape, strength, flame retardancy). <Applications> - Inspection scaffolding - Pathways for transportation on rough terrain - Scaffolding for emergency response and temporary use - Workspaces on water - Transport ramps

• Scaffolding and Support Materials

Just by applying a coating, it suppresses shelf hanging (bridging) and powder adhesion! <Features> - Suppresses shelf hanging (bridging) and powder adhesion (coal, lime, incineration ash) - Exhibits abrasion resistance, wear resistance, and corrosion resistance <Applications> - Hoppers (coal, lime, cement, gypsum board, raw material yard) - Conveying buckets (feed, chips, ores, etc.) - Bunkers (incineration ash, etc.) - Recovery containers (iron ore sludge, grinding and polishing sludge) - Flight conveyors - Silos (cement, feed) *Patent pending For more details, please download the catalog or contact us.

• Transport machinery

Me-mamo" allows for easy visualization of heatstroke risk simply by attaching a sensor to your helmet. When the risk of heatstroke increases, the notification lamp alerts not only the individual but also surrounding workers to the abnormal situation, enabling mutual monitoring among workers. 【Features】 - No forgetting to wear it, as it is attached to the helmet for measurement - Alerts surrounding colleagues to one's own danger - Informs others of potential dangers - Can be used immediately without the need for a smartphone, server, or personal information *For more details, you can view it immediately from "PDF Download.

• Safety and consumables

It withstands high surface pressure and exhibits excellent sliding properties. It can significantly reduce initial costs without using molds. In addition to being used for sliding plates in railway vehicles, it can be applied in a wide range of fields. 【Features】 1. High strength 2. Low wear and abrasion resistance 3. High surface pressure resistance 4. Low aggressiveness to counterpart 5. Heat resistance 6. Lightweight

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The "seismic ring" enhances the strength of wooden structures and lightweight steel columns and beams by being installed on them. During an earthquake, the ring expands and contracts, flexibly absorbing the vibrations, thereby preventing the building from collapsing. It is easy to install and can reduce costs compared to traditional reinforcement work. For more details, please contact us or download the catalog.

• Special function opening

The fluororesin shaft seal "ALP Lip Seal" is an "Almighty Seal" that can be used as an alternative to oil seals and mechanical seals. It is said that the lifespan of bearings can be reduced to 1/5 to 1/3 due to dust contamination and to 1/10 due to water contamination. The ALP® Lip Seal helps maximize the lifespan of bearings and contributes to reducing maintenance costs. It can also be used as a seal for high-pressure gases. 【Features】 ◆ Lubrication Conditions: Usable under both oil and water conditions, as well as in non-lubricated conditions. ◆ Low Friction: Reduces seal resistance, contributing to energy savings in machinery. ◆ Low Wear: By using materials suitable for the operating conditions, a long lifespan of the seal can be expected. ◆ Low Aggressiveness: The seal shape is designed to minimize damage to the opposing shaft, suppressing shaft wear. ◆ Pressure Resistance: Usable even in applications with high pressure. ◆ Heat Resistance: Usable over a wide range from -50°C to 200°C. This seal is suitable for areas where oil seals cannot be used and where mechanical seals provide excessive performance. *For more details, please download the catalog or contact us.

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The ALP lip seal is the "Almighty Seal" that can be used as an alternative to oil seals and mechanical seals. It is a high-performance seal with various features achieved through a uniquely blended filler material and design technology. <Features> ◆ Lubrication conditions... It can be used not only with oil and water but also under dry conditions. ◆ Low friction... It reduces seal resistance, contributing to energy savings in machinery. ◆ Low wear... By using materials suitable for the operating conditions, a long lifespan for the seal can be expected. ◆ Low aggressiveness... The seal shape is designed to minimize damage to the opposing shaft, reducing shaft wear. ◆ Pressure resistance... It can be used in applications with high pressure. ◆ Heat resistance... It can be used over a wide range from -50°C to 200°C. It is the optimal seal for areas where oil seals cannot be used and where mechanical seals provide excessive performance. The catalog explains the "ALP lip seal" using photos, illustrations, and tables. ↓↓↓ For more details, please download the catalog or contact us ↓↓↓

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ALP extruded products are composed of our original composite material, which combines fluororesin (PTFE) with fillers, and feature various characteristics that are unique due to our extrusion technology. We can also manufacture products with special cross-sections. <Features> - Shape: Long products and special cross-section products are acceptable. - Low friction and wear resistance: We select original materials tailored to the usage environment, resulting in a low friction coefficient and excellent wear resistance. - Chemical resistance: Strong against acids and alkalis, suitable for use with most chemicals. - Operating temperature range: Wide range from -200°C to 200°C. If you are facing issues such as "poor sliding," "insufficient heat resistance," or "insufficient chemical resistance," please feel free to contact us. We will select ALP material (PTFE with fillers) suitable for your usage conditions and environment. *ALP is a trademark of Starlight, referring to PTFE material reinforced with fillers. *For more details, please download the PDF or feel free to contact us.

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