タナカ List of Products and Services

The "Super Cleaning and Dehydration Machine" is an essential machine for the recycling of waste plastics. It cleans and dehydrates crushed waste plastic materials at high speed and in large quantities at a low cost, while also being able to process metal separation simultaneously. It can be installed in various plants for waste plastic processing purposes. It has a small installation area, is energy-efficient, and demonstrates capabilities comparable to large machines. Additionally, its simple structure allows for good operational usability, making maintenance and cleaning easy. 【Features】 ■ Cleans and dehydrates at high speed and low cost, while also processing metal separation simultaneously ■ Can be installed in various plants for waste plastic processing purposes ■ Small installation area, energy-efficient power source, and performance comparable to large machines ■ Simple structure with good operational usability, making maintenance and cleaning easy ■ The contact parts are made of stainless steel, offering excellent rust resistance for long-term use with peace of mind *For more details, please refer to the PDF document or feel free to contact us.

• Other resource recycling
• Heat and Drying Treatment Systems
• Water treatment technology and systems

The "Slitter Cutter" has achieved efficient rough cutting and fine grinding of shaped punched scraps without dust. It reliably reduces the volume of bottles, trays, paper packs, and other materials that are very inefficient when directly fed into a grinder. Since it uses a slitting method, the cutting edges are sharp, making it suitable for processing paper packs. 【Features】 ■ Reliably reduces the volume of bottles, trays, paper packs, and other materials that are very inefficient when directly fed into a grinder. ■ The slitting method creates sharp cutting edges. ■ Designed according to application needs. *For more details, please refer to the PDF document or feel free to contact us.

• Dismantling equipment and parts
• Other resource recycling

We would like to introduce the "Condor Crusher" that we handle. This product is a crusher suitable for coarse crushing of waste plastics and agricultural sheets (agricultural films) with powerful performance at low rotational speeds. The crushing process at low rotational speeds takes durability into consideration. 【Features】 ■ Ideal for coarse crushing of waste plastics and waste agricultural films ■ Durability is considered in the crushing process due to low rotational speeds *For more details, please refer to the PDF materials or feel free to contact us.

• Dismantling equipment and parts
• Other resource recycling

The "Sheet Collection Roll Crusher" is a powerful crusher that demonstrates strong processing capabilities for recycling defective sheets of various resin sheets and films. It accommodates a variety of resin sheets and films, including polyester and polyethylene. The raw material is directly collected by the rollers, allowing for high-efficiency crushing and recycling of defective sheets. A rust-resistant plated type is also available. 【Features】 ■ Accommodates various resin sheets and films, including polyester and polyethylene ■ Directly collects raw materials with rollers for high-efficiency crushing and recycling of defective sheets ■ Rust-resistant plated type is also available *For more details, please refer to the PDF document or feel free to contact us.

• Dismantling equipment and parts
• Other resource recycling

The "Wet Grinding Machine" is a grinder that simultaneously crushes and washes. It prevents noise generated during grinding and the scattering of ground materials, maintaining a clean working environment. It is an ideal grinder for recycling facilities, as it does not incorporate foreign substances during grinding, resulting in high-quality ground particles. Additionally, all joints of the grinder are made of stainless steel (SUS-304), which has excellent rust resistance, and its durability is enhanced by a double waterproof seal structure, making it robust and suitable for long-term use. 【Features】 ■ Ideal for recycling facilities ■ No incorporation of foreign substances during grinding, resulting in high-quality ground particles ■ Prevents noise generated during grinding and scattering of ground materials, maintaining a clean working environment ■ All joints of the grinder are made of stainless steel (SUS-304), offering excellent rust resistance ■ Durable with a double waterproof seal structure, making it robust and suitable for long-term use *For more details, please refer to the PDF document or feel free to contact us.

• Dismantling equipment and parts
• Other resource recycling

The "Powerful Crusher" is a crushing machine dedicated to the processing of plastics. Its ability to crush any material, including large lumps and large molded scraps, directly contributes to streamlining and cost reduction. It is built with a sturdy structure that can withstand extremely harsh continuous operation. Additionally, the thickness of the steel plates used in the casing (crushing chamber) is about three times that of competitors, and measures have been taken to reduce noise and vibration. 【Features】 ■ Performance to crush any material, including large lumps and large molded scraps ■ Sturdy structure that can withstand extremely harsh continuous operation ■ Casing (crushing chamber) steel plate thickness is about three times that of competitors ■ Noise and vibration reduction measures implemented ■ Uses a cartridge blade that allows for quick replacement of rotating and fixed blades (MF type) *For more details, please refer to the PDF document or feel free to contact us.

• Dismantling equipment and parts
• Other resource recycling

At Tanaka Corporation, we have recently established a test line at our facility (Yao Plant) in collaboration with Nippon Steel Corporation and Nikkō YPK Trading Co., Ltd. for the construction of automated pellet production equipment. Although this equipment is not yet fully completed as an automated system, we intend to enhance its completeness based on customer feedback. As labor-saving and material loss reduction are pressing issues, we hope this will assist your company in future equipment considerations. [Development Summary] - Reduction of operator burden and automation through assist mode - Quality stabilization and production management through data logging of the manufacturing line using EXANET5000 - Establishment of an automated production line from raw materials to products (pellets) *For more details, please refer to the PDF document or feel free to contact us.

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The "Purashori" is a compact waste plastic recycling device that combines crushing and washing in one machine. Since it crushes using a wet method, it prevents scattering and protects the working environment. The crusher is made of stainless steel (SUS304) and features a double waterproof seal structure, making it robust and capable of withstanding long-term use. 【Features】 ■ A compact machine that combines crushing and washing ■ Suitable for in-house recycling ■ Quickly performs crushing, washing, and dewatering continuously ■ Prevents scattering and protects the working environment by crushing with a wet method ■ The crusher is made of stainless steel (SUS304) with a double waterproof seal structure *For more details, please refer to the PDF document or feel free to contact us.

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Our "Ribbon Blender" achieves uniform dispersion and mixing in a continuous manner with its unique ribbon screw design, without causing damage to the pellets. The external additive supply unit is controlled by an inverter, ensuring the stability and reproducibility of the additive supply. The interior features a seamless buff finish structure similar to that of a sorting machine, allowing for easy removal of screws and other components, ensuring thorough cleaning. 【Features】 ■ Uniform dispersion and mixing in a continuous manner with ribbon screw design ■ External additive supply unit is inverter controlled ■ Can supply not only powder but also liquid additives (optional) ■ Interior has a seamless buff finish structure similar to that of a sorting machine ■ Easy removal of screws and other components *For more details, please refer to the PDF document or feel free to contact us.

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Our company handles "pellet sorting machines with cooling functions." By lowering the temperature of the pellets, we protect downstream equipment (metal detectors, color sorters, magnets) from heat. The sorting screens are the same dimensions as conventional pellet sorting machines, allowing for retrofitting. 【Features】 ■ By lowering the temperature of the pellets, we protect downstream equipment (metal detectors, color sorters, magnets) from heat. ■ The sorting screens are the same dimensions as conventional pellet sorting machines, allowing for retrofitting. *For more details, please refer to the PDF materials or feel free to contact us.

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Our "Pellet Sorting Machine" demonstrates high sorting capability with its innovative three-stage screen structure. The hole diameter of the screens is selected according to the shape and properties of the pellets. We offer a variety of screens to meet your sorting needs. Connections with pelletizers, ribbon blenders, and pneumatic transport devices on both the upstream and downstream sides are designed with consideration for operator safety and ease of cleaning. 【Features】 ■ High sorting capability with a three-stage screen structure ■ Screen hole diameters selected based on pellet shape and properties ■ All stainless steel is standard for resin connection parts ■ Unique lid pressing structure reduces cleaning time *For more details, please refer to the PDF materials or feel free to contact us.

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The "Mistral" is an air-cooled pellet cooler that enables high-efficiency rapid cooling through the use of a special screen. The pellets are dried simultaneously with cooling, utilizing the heat contained within the pellets themselves. Additionally, it has become easier to integrate into existing lines compared to water-cooled systems. Since it does not use water, it conserves water resources and electrical energy, and there is no need for wastewater treatment facilities. 【Features】 ■ High-efficiency rapid cooling made possible by the use of a special screen ■ Pellets are dried using their own heat while being cooled ■ Space-saving cooling capability ■ Doubling the efficiency of chip removal during sorting with a sorting machine ■ Unique lid-stopping structure allows for quick disassembly and cleaning *For more details, please refer to the PDF document or feel free to contact us.

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The "Strand Cooling Net Conveyor" is a composite resin strand cooling device that prevents the occurrence of mispellets. With a synchronization system with our pelletizer, it finely synchronizes from low-speed to high-speed ranges. The signal can be transmitted either wired through a metal connector or wirelessly via Wi-Fi. It performs cooling according to the resin using a water-cooling shower and air-cooling blower, enabling pelletizing operations to start under optimal conditions. 【Features】 ■ Finely synchronized from low-speed to high-speed ranges through the synchronization system with the pelletizer ■ Signal can be transmitted either wired through a metal connector or wirelessly via Wi-Fi ■ The strand stabilizes to guide it to the pelletizer without applying excessive tension ■ Even if strand breakage occurs due to surging, it automatically guides to the pelletizer, preventing losses *For more details, please refer to the PDF document or feel free to contact us.

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• Conveyor

The "TSM-L type/TSS type/TSZ type" is a pelletizer that balances safety measures and cleanability. It can accommodate a range of materials from ultra-hard super engineering plastics to ultra-soft elastomers. The all-stainless design of the resin contact parts has been standardized, and the side frames are made from special stainless materials. 【Features】 ■ Compatible with a range of materials from ultra-hard super engineering plastics to ultra-soft elastomers ■ Standardized all-stainless design for resin contact parts ■ Various sensors are installed in each opening, and the rotating blade cover is locked during operation ■ Complies with risk assessment ■ Responds to various requests with a variety of optional parts and ideas *For more details, please refer to the PDF document or feel free to contact us.

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Introducing Tanaka's "Wet Pelletizing System." By combining a wet pelletizer with a continuous dewatering machine for compounds, we have enabled stable strand cutting of thermoplastic elastomer materials, which have been increasing in recent years. Our dewatering machine for compounds does not cause contamination even with adhesive materials. 【Features】 ■ Capable of strand cutting soft and adhesive resins ■ Combination of wet pelletizer and continuous dewatering machine for compounds ■ No contamination even with adhesive materials *For more details, please refer to the PDF document or feel free to contact us.

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Introducing the "Fully Automatic Pelletizing System for Strands" handled by Tanaka. With over 30 years of proven performance and experience, our strand net conveyor and high-performance pelletizer enable the strand cutting of special composite resins that are difficult to cool in a water tank. This system prevents strand breakage and eliminates material loss. 【Features】 ■ Capable of strand cutting for special composite resins that are difficult to cool in a water tank ■ Prevents strand breakage and eliminates material loss *For more details, please refer to the PDF document or feel free to contact us.

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The "MF55-1050S model" is a wet grinding machine that produces high-quality ground material without the incorporation of foreign substances during the grinding process. Additionally, it prevents noise and the scattering of ground material, maintaining a clean working environment. Furthermore, all contact parts of the grinder are made of stainless steel (SUS304), which has excellent rust resistance, and the double waterproof seal structure enhances durability, allowing for robust and long-term use. 【Features】 ■ No incorporation of foreign substances during grinding ■ Capable of producing high-quality ground material ■ Noise and scattering prevention ■ Maintains a clean working environment ■ Robust and suitable for long-term use *For more details, please refer to the catalog or feel free to contact us.

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The "MF55-770 model" is a plastic processing shredder capable of crushing any material, including large chunks and large molded scraps. It has a robust structure that can withstand very harsh continuous operation. Additionally, the casing (crushing chamber) is made of very thick steel plates to mitigate noise and vibration. It adopts a cartridge blade that allows for quick replacement of rotating and fixed blades. Furthermore, it is equipped with an automatic opening and closing device that makes maintenance easy. 【Features】 ■ Performance to crush any material, including large chunks and large molded scraps ■ Achieves cost reduction ■ Durable structure ■ Easy maintenance ■ Quick replacement of rotating and fixed blades *For more details, please refer to the catalog or feel free to contact us.

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The "SNC40-6000 model" is a strand cooling net conveyor that can reliably guide strands to the pelletizer, even in cases where the resin is prone to strand breakage or is too soft to pull strands. It allows for fine adjustments of cooling shower water and air cutting, enabling optimal use for a wide variety of resins. Additionally, it prevents speed variation issues through a synchronization system with the pelletizer. 【Features】 ■ Compatible with resins that are prone to strand breakage ■ Speed adjustment can be done with a single volume control ■ Speed variation issues are prevented by the synchronization system with the pelletizer ■ Unmanned operation is possible with the auto-pelletizing system ■ Capable of operating at speeds up to 120m/min *For more details, please refer to the catalog or feel free to contact us.

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The "Pelletizer Series TSM Model" is a durable pelletizer designed for general and hard materials. It features a robust design that achieves low vibration and low noise. It can be directly connected to a pellet sorting machine, eliminating pellet scattering. Additionally, it comes with an optional swing chute that offers excellent cleanability. In addition to the "TSM Model," we also offer the "TSS Model" for soft materials. 【Features】 ■ Quick exchange and adjustment of fixed blades ■ Upper roll replacement of the pelletizer is done using a snap-in method ■ Safety features include built-in limit switches in the rotating blade cover ■ Optional swing chute with excellent cleanability ■ Unique motor base allows belt adjustment with just one bolt *For more details, please refer to the catalog or feel free to contact us.

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The "Plastic Raw Material Processing Machinery Comprehensive Catalog" is a comprehensive catalog from Tanaka Co., Ltd., which mainly deals with compound equipment and recycling equipment. It features a variety of products, including the "Pelletizer Series," which adopts a cutting theory born from unique design philosophy, compound equipment such as the "Strand Cooling Net Conveyor," and recycling equipment like "Crushers" and "Dehydrators." Please leave everything from planning for rationalization and labor-saving to machine design, layout, and maintenance to us. [Contents] ■ Compound Equipment ■ Recycling Equipment, etc. *For more details, please refer to the catalog or feel free to contact us.

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In the comprehensive catalog of Tanaka Corporation's plastic raw material processing machinery, we feature a wide range of products tailored to various applications, including the "Pelletizer Series," born from our unique design philosophy, the "Strand Cooling Device," which resolves the difficulties of strand pulling, and the "Pellet Sorting Machine," which continues to evolve with our cultivated achievements and technology. Right now, we are offering the comprehensive catalog as a gift! 【Total Machine System Development and Proposal】 - Planning and Development - Basic Planning Formulation - Presentation - Design Line Approval - Manufacturing and Delivery - Follow-Up For more details, please contact us or download the catalog.

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Amidst the thriving recycling business, Tanaka has accumulated achievements, technology, and know-how regarding recycling processing capacity and working environment. One of these achievements is this powerful crusher, which is used by many customers. It boasts processing capacity, durability, and low noise, and we manufacture crushers suitable for various applications, including PET bottles, plastic molded products (such as plastic containers), and films (such as shopping bags). Please feel free to contact us when considering your options.

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This is an optimal crusher for recycling equipment. It also prevents noise generated during crushing and the scattering of crushed materials, maintaining a good working environment. The contact parts of the crusher are made entirely of stainless steel, which provides excellent rust resistance, and its double waterproof seal structure ensures durability, making it robust and suitable for long-term use.

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In the world of resin processing, resin pelletizing, and plastics, the role of extruders is immensely significant. Tanaka's strand pelletizers are utilized by many compound manufacturers thanks to Tanaka's experience, achievements, and unparalleled technology that has led to the development of a unique cutting theory. Additionally, we offer a variety of options tailored to customer needs, including soft (TSS type), ultra-soft (TSZ type), and wet specifications. Please feel free to contact us for more information.

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By using this pellet cooler "Mistral," it becomes possible to perform strand cutting at high temperatures, which was previously difficult. Additionally, the wind volume control through inverter control significantly improves cooling efficiency and operability. It has also become easier to integrate into existing lines compared to water-cooled systems. *Patent pending (Application No. 2010-010699)*

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