ダイオーエンジニアリング List of Products and Services

The "Count Master CM4400CA" is an affordable counting machine that can count postcards non-contact and at high speed, contributing to the efficiency of counting tasks and reducing errors. It is easy to operate, allowing even those with little experience to perform high-speed counting. Since it is non-contact, there is no worry about damaging or soiling the items being counted, which also helps reduce waste. In addition to this product, we offer a variety of counting machines under the "Count Master & Stack Master Series," allowing you to choose a model that suits your counting needs. 【Features】 ■ Counts 200 government-issued postcards in about 3 seconds ■ Over 4,000 units sold in the series *For more details, please refer to the PDF document. Feel free to contact us with any inquiries.

• Weighing and counting machines

The "Count Master SM-NEWi" is a non-contact counting machine that excels in the task of counting relatively large-sized blanks (cardboard). Since it is non-contact, there is no worry about damaging the corners of the items being counted or leaving scratches or dirt, contributing to the reduction of waste loss, shortening of work time, and minimizing errors. In addition to this product, we offer a variety of counting machines under the "Count Master & Stack Master Series," allowing you to choose a model that suits your counting needs. 【Features】 ■ Built-in printer capable of printing counting results (date, lot number, count, etc.) ■ Easy button operation allows for quick changes of workpieces, making it suitable for small lot, diverse product environments ■ Optional PC communication support enables centralized management of up to 4 units ■ An optional extension table is also available for large format compatibility *For more details, please refer to the PDF document. Feel free to contact us with any inquiries.

• Weighing and counting machines

The "Count Master CM4200i" is a compact counting machine that can count vouchers, postcards, cards, and more, quickly and without contact. It is equipped with a history management function that records the date, time, lot number, and other details of the counted items. In addition to this product, we offer a variety of counting machines under the "Count Master & Stack Master Series," allowing you to choose a model that suits your counting needs. 【Features】 ■ No worries about tearing or soiling the counting targets, contributing to the reduction of waste. ■ Counting history can be printed via a printer, and it can also be saved to a PC as an option. ■ Easy to operate, making it user-friendly for beginners. ■ Over 4,000 units sold. *For more details, please refer to the PDF document. Feel free to contact us with any inquiries.

• Weighing and counting machines

The "Count Master CM2200" is a counting machine that can count envelopes and attached documents non-contact and at high speed. It can be used with simple operation by just pressing the start button. It also complies with the recording and storage obligations stipulated by the Pharmaceutical and Medical Device Act, and in addition to standard printer output, it can be connected to a computer for centralized management of up to four units (computer software is optional). In addition to this product, we offer various counting machines as part of the "Count Master & Stack Master Series," allowing you to choose a model that suits your counting needs. 【Features】 ■ Counting speed that can count 50 envelopes in about 3 seconds ■ Capable of recording and printing the date, time, lot number, employee number, count, and other details of the work performed ■ By using computer software, counting history can be managed and utilized as proof *For more details, please refer to the PDF document. Feel free to contact us with any inquiries.

• Weighing and counting machines

Automatically assembles cardboard boxes and creates empty boxes. Simply set the folded cardboard and press the start button, making it easy for anyone to operate. The machine automatically folds the flaps, applies tape, and prepares for shipment. Due to the method where the tape unit moves while keeping the box at a right angle, it can create clean empty boxes not only for standard cases but also for hard cases that were traditionally difficult to form with machines. The touch panel features a navigation function, allowing users to check error details with accompanying photos, making both operation and maintenance very simple. 【Features】 ○ Our unique method keeps the box at a right angle while the tape unit moves. ○ Compatible with square cases and A/B flute. ○ Achieves labor and space savings immediately after installation. ○ Touch panel functionality can be added. For more details, please contact us or download the catalog.

• Automatic case former

"SpeeMa Lite" is an RFID inventory management package software that speeds up stocktaking by reading items in bulk with a handheld reader. Compared to traditional barcode operations, it significantly reduces time. Additionally, for customers hesitant about implementing RFID due to high initial costs, we offer a pricing structure that allows for low-cost usage. Furthermore, by using RFID tags produced with our new manufacturing equipment, you can further reduce running costs. 【Feature Introduction】 ■ Free - Counts the types and quantities of items read ■ Inbound/Outbound, Inventory, Returns - Matches the scanned items with the installed inventory list - Instantly identifies any discrepancies in inventory during stocktaking ■ Lite - Allows writing arbitrary information to RFID tags - Enables easy inventory management with just this one app *For more details, please refer to the PDF document or feel free to contact us.

• RFID/IC tags

The "AeroSorter V" is a device that enables the sorting of black plastic by incorporating a unique high-performance mid-infrared sensor. It is also equipped with a long-lasting specialized lamp. Additionally, it features material recognition software that incorporates the sorting technology developed by our company, allowing for high purity and large-scale sorting. It is expected to improve the recycling efficiency of waste plastics generated from discarded automobiles, waste electronics, and waste office equipment. 【Features】 ■ Equipped with a high-performance sensor that utilizes a wide range of mid-infrared wavelengths ■ Stable material recognition enabled by an automatic calibration function ■ Utilizes sorting know-how cultivated through the AeroSorter series *For more details, please refer to the materials. Feel free to contact us with any inquiries.

• Other resource recycling

We have started offering the solution service "SpeeMa" to support businesses that want to promote work style reform and quality management through RFID technology for managing individual information. With "SpeeMa," it becomes possible to instantly recognize individual information non-contact through RFID, significantly reducing the time required for inventory management and stocktaking, as well as establishing traceability. At Daio Engineering, we propose solutions that appropriately combine "RFID tags," "hardware," and "software" according to the specific circumstances of each business, starting with newly developed RFID tags for liquid containers.

• Logistics and warehouse management systems

At a certain pharmaceutical factory, when accepting folded package inserts from a printing company, five part-time workers were used to confirm the quantity for a full day, but there were concerns about management due to the manual process. Therefore, they introduced the 'CM2200' counting device, which can be easily operated by anyone using a digital display control panel. After the introduction, the work was reduced to two people for half a day, and with the history management function, they were able to comply with the record-keeping and storage obligations for materials as stipulated by the Pharmaceutical Affairs Law. 【Introduced Product】 ■ Counting Device 'CM2200' - Maximum counting length of 250mm in a wide size - Automatic recognition settings according to the thickness of the counted items - Detection of thickness differences, such as in the inspection of folded inserts - Standard equipped with a printer that can output counting history *For more details, please refer to the PDF document or feel free to contact us.

• Other measuring instruments

A certain company that managed quantities based on weight and the height of stacked items had concerns about accuracy due to variations in ink volume depending on the printing condition. To address this, they introduced the 'SM-NEWi', which can count 300 blank sheets with a thickness of 0.4mm in about 3 seconds. By implementing a non-contact counting device, they were able to standardize operations and improve counting accuracy. Additionally, the history management feature allows for the storage of work history, contributing to the appeal of their quality management system. 【Product Introduced】 ■ Counting Device 'SM-NEWi' - Counts 300 blank sheets with a thickness of 0.4mm in about 3 seconds - Table size tailored to accommodate large-format work - Built-in thermal printer capable of outputting counting history *For more details, please refer to the PDF document or feel free to contact us.

• Other measuring instruments

At a major card manufacturing factory, Company A was managing the count of printed sheets using a counter attached to the printing machine. Due to the removal of defective products during the process, discrepancies in the count occurred in the next stage. To address this, they introduced the 'Stack Master i', which can count sheets in a multi-up state. This allowed for improved accuracy in personnel counts and management of history, eliminating excess or shortage in the cutting process. 【Introduced Product】 ■ Counting Device 'Stack Master i' - A freestanding unit that accommodates large-sized counting items - Easy to move due to its caster wheels - Automatically recognizes settings according to the thickness of the counting items - Capable of counting materials other than paper, such as plastic and PVC sheets - Built-in thermal printer that can output counting history *For more details, please refer to the PDF document or feel free to contact us.

• Other measuring instruments

At Company A, which provides shipping agency services, they were manually sorting 500,000 invoices over three days to qualify for reduced postal rates. They had been increasing part-time workers to confirm the number of items, but there were many mistakes, leading to frequent issues pointed out by the post office. To address this, they introduced the 'CM2200' counting device, which can be easily operated by anyone using a digital display control panel. The time required for counting has been reduced to less than half, labor costs have been cut, and mistakes have been eliminated. 【Product Introduced】 ■ Counting Device 'CM2200' - Maximum counting length of 250mm in a wide size - Automatic recognition settings based on the thickness of the counted items - Detection of thickness differences, such as for double-fold checks of efficacy documents - Standard equipped with a printer that can output counting history *For more details, please refer to the PDF document or feel free to contact us.

• Other measuring instruments

Dai-O Engineering Co., Ltd. was established in 1972 as an independent entity from the electrical instrumentation division of Daio Paper Corporation. In 2007, it merged with Tokyo Electronic Industry Co., Ltd., and in 2013, it merged with Dai-O Maintenance Co., Ltd. In 2014, it integrated its operations with the maintenance division of Daio Paper Corporation. By utilizing imagination and creativity, it continues to make steady progress as a company that supports "Monozukuri Japan" from its core. Additionally, while leveraging the characteristics of each business area, it is committed to advancing new businesses and research and development that meet the demands of the times, growing into a company where all employees can share big dreams. 【Business Activities】 ■ Design, manufacturing, construction, and sales of environmental-related equipment ■ Engineering and consulting related to plant systems ■ Contracting, design, construction, and management of construction based on the construction industry ■ Development, design, manufacturing, and sales of electronic control devices and electronic equipment ■ Maintenance, repair, management, maintenance education, and sales related to machinery and power equipment for industries such as papermaking and chemicals ■ Installation, repair, management, and sales of electric motors and electrical control devices *For more details, please refer to the PDF materials or feel free to contact us.

• Other analytical equipment

The "MM-220S" is a mailing-related device that supports postcard to C4 envelope sizes, capable of reading and inspecting mail numbers and managing inspection history. It comes standard with various address label and number inspection software, making it widely applicable. After a renewal, it has become higher performance and more user-friendly. 【Features】 ■ Equipped with inspection history management functions such as image saving ■ Variable length input conveyor eliminates the need for modifications to upstream devices ■ Standard equipped with various mail address label and number inspection software ■ Capable of inspecting up to three locations ■ Standard equipped with the ability to read 1D/2D barcodes and customer barcodes *For more details, please refer to the PDF materials or feel free to contact us.

• Other analytical equipment

The SS-500 is an image inspection device that reads characters during printing and processing stages, and can be used for history management. By inspecting printed items such as postal codes, sequence numbers, lot numbers, and expiration dates, and performing accurate history management, it can be widely utilized for tasks related to personal information handling and for responding to complaints. 【Features】 - Equipped with inspection history management functions, including image storage capabilities - Standard software for various mail address and number inspections included - Capable of inspecting up to 10 windows (optional) - Standard support for reading 1D/2D barcodes and customer barcodes - Includes a font dictionary to simplify registration operations *For more details, please refer to the PDF materials or feel free to contact us.

• Other analytical equipment

This is an introduction to the color and shape sorting equipment handled by Daio Engineering Co., Ltd. ■ AeroSorter CS This device uses sensor cameras that recognize color and shape, allowing for the recovery of materials such as copper wire and aluminum from mixed plastics in waste electronics and waste vehicles, which were difficult to sort with conventional machines. ■ AeroSorter CSM This device is equipped with metal sensors added to our AeroSorter CS, which recognizes color and shape. ■ AeroSorter CS-AI This device incorporates artificial intelligence (AI) into our AeroSorter CS, which recognizes color and shape. 【Features】 ■ Capable of sorting small particle sizes ■ Capable of sorting coated copper wires *For more details, please refer to the PDF materials or feel free to contact us.

• others

Utilizing RFID allows for centralized management of inspections during inbound and outbound processes, as well as inventory checks, significantly improving work efficiency. For more details, please contact us or download the catalog.

• Construction and process management software

The "Stack Master SM-NEW i" is a vertical stacking tabletop optical sensor sheet counter that can count quickly without causing scratches or dirt. The counting operation is very simple! Just press the start button. 【Features】 ○ Counts 300 blank sheets (thickness 0.4mm) in about 3 seconds. ○ An expandable table can be selected to match the work (optional). ○ It is a vertical stacking desktop type. For more details, please contact us or download the catalog.

• Other measuring instruments

The "Stack Master SM-MINY i" is a vertical stacking desktop optical sensor counting machine that can count quickly without leaving scratches or dirt. The counting operation is very simple! Just press the start button. 【Features】 ○ It counts 500 CD/DVD jackets in about 3.5 seconds. ○ It can count thin materials (0.1mm) thanks to its air handling and paper pressing mechanism. ○ Counting results can be directly input to the built-in printer. ○ It is a vertical stacking desktop type. For more details, please contact us or download the catalog.

• Other measuring instruments

"Stack Master i" is a vertical stacking, self-supporting, non-contact optical sensor counting device that can count quickly without leaving scratches or dirt. The counting operation is very simple! Just press the start button. It is also compatible with materials other than paper. 【Features】 ○ It is a self-supporting counting device that is optimal for counting large format sizes. ○ It has casters for easy mobility. ○ An air table, which is convenient for handling heavy items, can also be installed (optional). For more details, please contact us or download the catalog.

• Other measuring instruments

The "Count Master CM4500" is a non-contact optical sensor type counting machine that can count quickly without causing scratches or dirt. The counting operation is very simple! Just press the start button. Its accurate and high-speed processing makes it ideal for busy environments. 【Features】 ○ It can count both envelopes with inserts and postcards with one machine. ○ It can count 50 envelopes with inserts and 200 postcards in about 3 seconds. ○ It comes standard with a history management function that outputs counting results to a printer. ○ Counting history can also be saved to a computer (optional). For more details, please contact us or download the catalog.

• Other measuring instruments

The "Count Master CM2200C" is a high-speed counting machine with a light sensor that can count without causing scratches or dirt. The counting operation is very simple! Just press the start button. It is ideal for managing the shipment and inventory of magnetic cards and IC cards. 【Features】 ○ Can count 500 plastic cards in under 5 seconds. ○ Standard equipped with a history management function that outputs counting results to a printer. ○ Counting history can also be saved to a computer (optional). For more details, please contact us or download the catalog.

• Other measuring instruments

The "Count Master CM4300" is a high-speed counting machine that uses a light sensor to count without causing scratches or dirt. The counting operation is very simple! Just press the start button. The newly developed sensor and sorting mechanism have improved the counting accuracy for pressure-sealed postcards. 【Features】 - Can count approximately 100 pressure-sealed postcards in about 3 seconds. - Adopts flat keys that are less affected by paper dust and dirt. - Standardly equipped with a history management function that outputs counting results via a printer. - Counting history can also be saved on a computer (optional). For more details, please contact us or download the catalog.

• Other measuring instruments

The "Count Master CM4200i" is a high-speed counting machine with a light sensor that can count without causing scratches or dirt. The counting operation is very simple! Just press the start button. We offer models that cater to various industries (printing, cards, binding, paperboard, electronics). 【Features】 ○ Can count 500 postcards or 200 credit cards at once. ○ Adopts flat keys that are less affected by paper dust and dirt. ○ Equipped with a standard history management function that outputs counting results to a printer. ○ Counting history can also be saved on a computer (optional). For more details, please contact us or download the catalog.

• Other measuring instruments

The AeroSorter CSMAI is a sorting device equipped with color and shape identification cameras and metal sensors. It sorts high-value single metals (such as copper, aluminum, brass, SUS, etc.) with high purity from waste electronics and waste vehicles.

• Other analytical equipment

The "AeroSorter I-R" is a device that sorts specific materials from mixed plastics. As a result, it is possible to build a system that maintains high quality for both applications in the recycling process: material (for reuse as resources) and thermal (for energy recovery). Furthermore, it employs high-speed electromagnetic valves matched with high-performance camera sensors to control the air ejection. 【Features】 ■ Adjustable for purity focus/recovery rate focus ■ Immediate response for maintenance ■ Operation control via touch panel (in Japanese) ■ Customizable ■ Indicates the material content ratio of raw materials *For more details, please refer to the PDF document or feel free to contact us.

• Non-destructive testing

The "Count Master CM4400CM" is a non-contact type small paper card counter that can be used for counting the number of final products without any corner bends, scratches, or dirt, thanks to its optical sensor. It features a compact and quiet compressor, making it suitable for office use. When the compressor drops below a certain pressure, the start button automatically lights up to notify you. 【Features】 ○ High speed and high precision ○ Can count paper cards such as parking tickets and tickets ○ Counting operation is very simple! Just press the start button For more details, please contact us or download the catalog.

• Other measuring instruments

The "Count Master CM2200" is a photo sensor-based counting machine designed for counting prescription documents quickly without causing scratches or dirt. It meets the demand for managing the number of envelopes in card shipping and automatically recognizes and sets according to the thickness of the items being counted. The counting operation is very simple! Just press the start button. A variety of models are available to cater to all industries (printing, cards, binding, paperboard, electronics). 【Features】 ○ Capable of detecting differences in thickness, such as checking for double-folded prescription documents. ○ Non-contact type, ensuring no corner bends, scratches, or dirt, making it suitable for counting the final product. ○ Can count 50 prescription documents in under 3 seconds. ○ Standard equipped with a history management function that outputs counting results to a printer. ○ Counting history can also be saved to a computer (optional). For more details, please contact us or download the catalog.

• Other measuring instruments

Our company's wind power sorting machine enables the removal of impurities and foreign materials, as well as the upgrading of product grades, by performing precise separation based on specific gravity/weight/size. 【Features】 ○ Simple mechanism with excellent durability. Maintenance is also easy. ○ As it uses a circulation sorting method, it can be used without auxiliary equipment such as dust collection systems. ○ No noise or vibration, ensuring quiet operation. ● For more details, please contact us or download the catalog.

• Other analytical equipment

It is an integrated device that automatically performs all processes of volume reduction, drying, and individualization. 【Features】 ○ Achieves energy savings and space efficiency! ○ Capable of processing high moisture content (60% moisture) as is! ● For more details, please contact us or download the catalog.

• others

By filling the combustion chamber with ceramic heat storage material and storing the combustion heat of VOC gases, it is possible to maintain the combustion temperature in the combustion chamber with a small amount of auxiliary fuel, significantly reducing fuel costs for the combustion treatment of medium to low concentration VOC gases.

• Gas equipment

By performing precise separation based on specific gravity, weight, and size, it is possible to remove impurities and foreign substances, as well as upgrade the product quality. 【Features】 ○ Simple mechanism with excellent durability. Easy maintenance. ○ Can be used without auxiliary equipment such as dust collection systems due to the circulation-type sorting method. ○ No noise or vibration, operates quietly.

• Other measuring instruments

The "AeroSorter III" is a device that uses a new type of near-infrared sensor to sort single-material plastics from small-diameter hard mixed plastics. By combining a material identification sensor with high identification capability and air jet control, it achieves high material purity. Additionally, it can recognize and sort small-diameter materials that were previously difficult to identify. 【Features】 ■ Capable of sorting materials with high purity ■ Can sort small-diameter materials ■ Immediate response for maintenance ■ Proven systems including pre- and post-processing *For more details, please refer to the PDF materials or feel free to contact us.

• Other measuring instruments

Due to the difficulty of reusing the thermal insulation polyurethane generated from discarded home appliances, it has been disposed of as waste until now. Our company has achieved safe and stable thermal recycling through the development of a special molding and curing system. For more details, please contact us or download the catalog.

• Hard urethane foam

The "AeroSorter XRT" is a high-precision foreign object removal device equipped with a dual X-ray detector that instantly detects and removes foreign objects that have previously negatively impacted product processing from raw materials, significantly enhancing product quality. Additionally, by thoroughly recovering high-value-added items (such as metals and others) from waste, further benefits are generated. 【Features】 ■ High-speed detection and high-purity sorting ■ Capable of removing small particle size and low-density foreign objects ■ Abundant sorting software ■ Sealed structure designed with safety in mind *For more details, please refer to the PDF document or feel free to contact us.

• Other measuring instruments