椿本チエイン　マテハン事業部 List of Products and Services

＼If you are struggling with the following issues, please consider this／ - Maintenance costs for compressors and air equipment - Rising electricity costs, and the desire to reduce electricity bills for equipment ～～～～ Quick Sort EP is a high-speed automatic sorting unit that has changed the sorting and branching operations traditionally performed by air cylinders to be driven by electric actuators. Its energy-efficient design achieves reductions in both running costs and maintenance costs. ■ Features of Quick Sort EP - Energy-saving: Reduces power consumption by 34% compared to conventional air cylinder specifications - Low noise: Reduces peak sound pressure level by 8.3% compared to conventional air cylinder specifications - Compressor-less, reducing running costs - Maintenance (inspection) timing notification function

• Sorter
• Conveyor

The "Power Column" is a vertical automatic shelf that achieves efficiency in inbound and outbound operations. Unlike vertical rotating shelves, trays stored stationary on each level are moved to the corresponding shelf by an elevating table for inbound and outbound operations. Starting with customizable tray sizes and shelf pitches according to the size and height of the stored items, the size and height of the machine body can also be tailored to fit the building, allowing us to provide suitable storage shelves for each customer. ■ Effective use of ceiling space (maximum achievement of 18m) ■ Customizable machine body size and tray size ■ Wide and large pick window (workspace) ■ Supports dehumidification and temperature control functions ■ Operational support through a standard inventory management system Also compatible with online operations linked to WMS

• Automated warehouse (AS, RS)

The "Auto Run Vanguard Mark 2" is a monorail-type high-speed automatic transport system. It runs along the ceiling, enabling transport between processes on the shortest route without being constrained by ground equipment such as people, conveyors, or processing machines. It achieves high-speed transport at a maximum of 220 meters per minute, faster than AGVs. The hanger section can be designed according to customer requirements, allowing for compatibility with various types of transported items. It has a wide range of delivery records across diverse industries, including food factories, clean rooms, and automotive plants. ■ Utilizes airspace to achieve transport on the shortest route ■ High-speed transport of up to 220 meters per minute ■ Non-contact power supply for clean environments ■ Customizable hanger lineup ■ Extensive installation track record ■ Accurate position control via wireless LAN and barcodes

• Ceiling transport system

The "Auto Run Vanguard Mark 2" is a monorail-type high-speed ceiling transport system. It runs along the ceiling, achieving inter-process transport along the shortest route without being constrained by people or ground equipment. With a maximum speed of 220 meters per minute, it enables faster transport than AGVs. The hanger section can be designed according to customer requirements, allowing for compatibility with various types of transported items. It has a wide range of delivery records across diverse industries such as food factories, clean rooms, and automotive plants. ■ Utilizes ceiling space to achieve transport along the shortest route ■ High-speed transport of up to 220 meters per minute ■ Non-contact power supply compatible with clean environments ■ Versatile hanger lineup ■ Abundant installation track record ■ Accurate position control via wireless LAN and barcode

• Ceiling transport system

Introduction of the case study for Matsuyafoods Co., Ltd.! Beef is transported to the slicer via ceiling conveyance, and the hanger is rotated for supply. With the introduction of the Auto Run Vanguard, timely supply has become possible, and manual labor has been reduced. Please take a look!

• Ceiling transport system

Automobile parts before processing are stored in the power column, and when an order comes in, they are dispatched as needed. Various sizes of products can be stored, and for heavy items, tray carts and tray drawer devices have been delivered to enable transportation with the trays, allowing for flexible handling. Additionally, the trays can be divided, allowing multiple products to be stored in the same tray.

• Automated warehouse (AS, RS)

Are you storing work-in-progress and finished products with rust prevention oil applied during the manufacturing process? If you no longer need to apply rust prevention oil and can directly place products and work-in-progress into the automated warehouse, and also manage inventory and implement first-in-first-out management...! The Tsubaki rust prevention oil-free dehumidifying cabinet prevents rust on workpieces at humidity levels below 37%, making it possible to eliminate the need for rust prevention oil application and cleaning processes.

• Automated warehouse (AS, RS)

Auto Run Vanguard is a system specialized in inter-process transportation. It can transport processed products to the next process along with product information, and it is also capable of supporting traceability. By combining the conditions of the building side with the FFU (Fan Filter Unit) mounted on the transport vehicle, we have a proven track record of accommodating Class 1000 clean environments. It can be utilized in various clean factories such as semiconductor component factories, hard disk manufacturing factories, and secondary battery factories.

• Ceiling transport system

From an era of "mass production of tasty food" to an era of "manufacturing high-quality and safe products." In response to the needs of such food factories, the method of transporting ingredients is also shifting from "manual cart pushing" to "unmanned transport." It has been said that workers in food factories carry waste and bacteria. Therefore, considering unmanned transport has become an essential issue when incorporating HACCP methods into self-sanitation management systems. Auto Run Vanguard is a system that maximizes effects such as "preserving the quality of ingredients," "ease of cleaning during work transitions and completions," "ease of response during capacity increases," and "reduction of the possibility of foreign matter contamination due to automation."

• Ceiling transport system

This is an example of a system that automatically generates plates from frozen samples through the integration of a low-temperature automated warehouse for sample storage, the Lab Stock Mini, and an automatic dispensing system. It enables the creation of dispensing plates during nighttime operations, addressing labor shortages and preventing human errors. The tube picking process is conducted in a low-temperature environment of minus 20°C to maintain the quality of stored samples.

• others

"Quick Sort" is a high-speed automatic sorting machine of the turn roller type. Leveraging its features as a fast and gentle sorting device for transported items, it is adopted in logistics centers and production logistics sites. It has been proposed as a system to automate processes from receiving to shipping. Additionally, it has been purchased as a unit by major material handling manufacturers, boasting over 2,400 units sold both domestically and internationally. As a compact and highly reliable branching unit, it contributes to solving customer challenges. ■ Available for purchase from a single unit ■ Gentle sorting for transported items that do not require "pushing" or "tilting" ■ High capacity and high-speed sorting due to short transport item pitch ■ Compatible with various transported items, from envelopes to long objects ■ Achieves a single system sorter layout that crosses fire compartments ■ High maintainability due to the simple structure of a single motor

• Sorter

Due to the increase in shipment volume and the number of customers, the existing system (DAS system) could no longer handle the demand, leading to the introduction of the first unit in June 2014. Subsequently, to accommodate the increase in shipment volume, the number of stores, and category-specific shipments, an expansion project with 59 shoots was carried out in August 2018. Additionally, since the center can only stop sorting on weekends outside of peak periods, modifications were implemented solely on weekends.

• Sorter

JA Zen-Noh has adopted the Linisort system after considering the automation of operations due to the aging of the DPS (Digital Picking System) that had been used for sorting tasks at A-Coop. They appreciated the feature of Linisort that allows for the sorting of delicate products such as tofu, eggs, and pudding, which are difficult to sort mechanically.

• Sorter

The Linisort S-C is a tilt tray sorting system characterized by its ability to be installed in limited spaces. By dividing the sorting openings into two levels, it accommodates a large number of sorting destinations while saving space. **Case Study** The JIT Group, which contributes to society through recycling, ceremonial services, disability welfare, food services, and nursery services. At its core is JIT Corporation, which manufactures and sells "JIT Recycled Ink" made from collected used ink cartridges. Based on the concept of "Just in Time," which is the origin of the company name, improvements have been made in production processes, material procurement, and personnel management. However, improvements in the logistics department, the final process, were lagging behind. As a result, during busy periods, shipping operations often extended into the late night, leading to frequent shipping errors. To eliminate mistakes, the introduction of a sorter was being considered, but challenges related to space led to refusals from other companies. This issue was resolved by diversifying the sorting openings, resulting in an increase in processing volume of up to approximately twice that of before the introduction.

• Sorter

We are responsible for rapid sorting to maintain the freshness of vegetables. The shape of the sorting chute has been refined through repeated experiments to ensure gentle handling of the products. It can also be used in a chilled environment, and the Linisort S-C is our most compact sorting machine (piece sorter). At Yokohama Market Center Co., Ltd., it has been adopted as a replacement for digital picking, significantly contributing to sorting operations.

• Sorter

Hamakyo Rex Co., Ltd., headquartered in Hamamatsu City, Shizuoka Prefecture, operates the Fukui Center as a base in the Hokuriku region. The company handles online sales of clothing and has significantly improved sorting capacity per batch by combining the Linisort S-E and the Shutter Assort System. Before the implementation, operations were conducted using the island picking method, where picking and shipping were done in units of 12 people (12 orders). However, there were limitations in picking in units of 12 and waiting times during transitions. After the implementation, it became possible to pick orders for 240 people as a single unit, which is 20 times more than before. The elimination of the island picking method reduced waiting times, and the number of transitions for shipping was also significantly decreased.

• Sorter

The material handling exhibition hall "M.LABO" (Emu Labo) visible from the front of the Saitama factory showcases key products from various industries such as logistics, newspapers, and life sciences. It serves as a place where many visitors can directly see actual products and their functions. We invite you to explore the wide range of material handling systems for transportation, sorting, and storage offered by the Tsubaki Group. ▼ Access Tsubakimoto Chain Co. Saitama Factory (approximately 1 hour and 10 minutes from Ikebukuro Station) 20 Shinko, Hannō City, Saitama Prefecture, 357-8510 If you wish to visit, please apply through the "Visit Application & Inquiries" link in the "Related Links" section below.

• Sorter

This is a case study video of the low-temperature automated storage system "Labstocker" delivered to the University of Tokyo Institute of Medical Science. It allows for the safe storage of specimen tubes using liquid nitrogen cooling. Picking of the tubes is also conducted in an ultra-low temperature environment of -150°C to prevent exposure and protect the quality of the samples. Please feel free to contact us for more details regarding storage capacity, retrieval capabilities, and storage at other temperature ranges.

• others

This is a case video demonstrating the automation of the sorting process at a logistics center handling pharmacy store products. The case item sorting machine "Quick Sort" has the feature of being able to construct a sorting line that crosses fire compartments. By proposing a single system to centers that previously required multiple sorting systems, we were able to reduce material handling costs. The piece item sorting system "Lini Sort" has significantly improved the efficiency of input to the sorter by adopting automatic induction. If you are interested in details such as sorting lines that cross fire compartments and labor-saving through automatic input, please feel free to contact us.

• Sorter

This is a case study video introducing the Pack-U-Beya Multi, a horizontal rotating shelf where each section rotates independently. With automatic left-right selection and rotation, there is no waiting time for shelf calls, boasting high inbound and outbound capacity. In this case, full automation was achieved in collaboration with transfer machines, conveyors, and AMRs. We will provide proposals tailored to your needs, so please feel free to contact us.

• Shelves and racks

The low-temperature automatic storage cabinet "Labostock" has been adopted by research institutions, universities, and pharmaceutical companies in Japan since its launch in 2002. We offer a lineup of series tailored to the desired temperature range and storage capacity, proposing optimal storage solutions based on our extensive experience and track record. In addition to the storage system, we enable sample management that integrates with equipment used by customers, such as dispensers and balances. We build an integrated management system tailored to samples, from powders to solutions. Furthermore, we have added the "384 tube" for micro-storage to our product lineup, supporting the efficiency of research processes from various perspectives, including equipment, information systems, and consumables. We will continue to promote "innovative value creation" for DNA storage in the field of genetics and polymer storage at ultra-low temperatures. ■ Customization proposals tailored to customer needs are possible ■ Optimal temperature management for samples from -150°C to 4°C ■ Sample information management within the automatic storage cabinet ■ Picking function that allows retrieval of only the necessary samples at the required time ■ Prevention of human errors through automation ■ Avoidance of risks such as frostbite for operators during inbound and outbound operations ■ Highly reliable after-sales maintenance service

• others

"Quick Sort" is a high-speed automatic sorting machine of the turn roller type. Utilizing its features as a fast and gentle sorting device for transported items, it is adopted in logistics centers and production logistics sites. It has been proposed as a system aimed at automating processes from receiving to shipping. Additionally, it has been purchased as a unit by major material handling manufacturers, boasting over 2,400 units sold both domestically and internationally. As a compact and highly reliable branching unit, it contributes to solving customer challenges. ■ Unit sales available (can be purchased from one unit) ■ Gentle sorting for transported items that do not require "pushing" or "tilting" ■ High capacity and high-speed sorting due to short transport item pitch ■ Compatible with a variety of transported items, from envelopes to long items ■ Achieves a single-system sorter layout that crosses fire compartments ■ High maintainability due to the simple structure of a single motor

• Sorter

"LinSort" is a sorting system using a tilt tray method. With high precision and capability as its strengths, it achieves sorting automation across various industries without limitation, including e-commerce, personal computers, third-party logistics, and transportation. It employs a distributed drive system powered by maintenance-free, non-contact linear motors, avoiding complete equipment shutdown and ensuring top-level equipment reliability with minimal risk of failure. Additionally, it has an on-call system available 24/7, supporting the safe and secure operation for our customers. Based on over 300 successful installations, we provide optimal solutions tailored to the variety of sorting openings, building conditions, and budgets suitable for the products you handle. ■ High capacity and high-speed sorting with a maximum capability of 10,000 items/hour ■ Quiet work environment due to linear motor drive ■ Easy to change sorter layout and expand construction ■ Compact models available that require minimal installation space ■ Various types of chutes prepared according to the items being transported ■ Equipment continues to operate even if one linear motor stops

• Sorter

The Tsubaki Free Curve is an overhead chain conveyor that utilizes the airspace, running a chain along a rail suspended from the ceiling to continuously transport hanging items. We offer a series of models that can adapt to various types of transported items and applications, including general environments and heat-resistant environments. It is widely used for general transportation, painting (high-quality painting), home appliances, machinery, food, pharmaceuticals, and more.

• Ceiling transport system

The "T-Carry system" is a next-generation picking system that utilizes a large number of small AGVs (Automated Guided Vehicles). Unlike the GTP (Goods-to-Person) system, which is becoming a trend in the logistics industry where AGVs transport shelves to workers, this system has AGVs moving around the worker's point to perform picking. AGVs autonomously navigate the optimal route to the locations where the required products are stored. After picking is completed, they transport the products to an available inspection and packing area. This unique system, which is unparalleled in the world, demonstrates high picking capabilities in e-commerce and mail-order centers where the number of items per order is large. ■ Achieves labor-saving and conveyor-less operations through AGV utilization ■ Equipped with a centralized management system for AGVs using AI technology ■ Automatic charging when battery is low ■ Flexible layout configuration that spans fire compartments ■ Ensures that workers are not made to wait, walk, carry, or think.

• Picking System

The "Power Column" is a vertical automatic shelf that realizes efficiency in inbound and outbound operations. Unlike vertical rotary shelves, trays that are stored stationary on each floor are moved to the corresponding shelf by a lift table for inbound and outbound operations. Starting with customizable tray sizes and shelf pitches according to the size and height of the stored items, the size and height of the machine body can also be customized to fit the building, allowing us to provide suitable storage shelves for each customer. ■ Effective use of ceiling space (maximum achievement of 18m) ■ Customizable machine body size and tray size ■ Wide and large pick window (work space) ■ Supports dehumidification and temperature control functions ■ Operational support through standard inventory management system Also compatible with online operations linked to WMS

• Automated warehouse (AS, RS)

The "Auto Run Vanguard Mark 2" is a monorail-type high-speed automatic transport system. By effectively utilizing the airspace, it achieves inter-process transport along the shortest route, free from constraints of people and ground equipment. With a maximum speed of 220 meters per minute, it enables faster transport than AGVs. The hanger section can be designed according to customer requirements, allowing for compatibility with various types of transported items. It has a wide range of delivery records across diverse industries, including food factories, clean rooms, and automotive plants. ■ Achieves transport along the shortest route by utilizing airspace ■ High-speed transport of up to 220 meters per minute ■ Non-contact power supply for clean environments ■ Versatile hanger lineup ■ Abundant installation track record ■ Accurate position control using WLAN and barcodes

• Ceiling transport system

"Pack-U-Beya" is an automatic shelf that rotates horizontally. By calling up the necessary shelf, workers can perform picking without having to move. The shelf height, width, depth, and pitch can be customized according to customer requirements, allowing for efficient storage. It can also be installed in special environments such as high or low temperatures. It is widely adopted across various industries for storing electronic components, food, metal parts, documents, and more. ■ No need to move for picking tasks ■ Customizable to fit customer storage items and installation space ■ Compatible with special environments of high and low temperatures ■ Possible to achieve complete automation of picking by combining with automatic transfer machines ■ Easy touch panel operation

• Shelves and racks

In the automotive material handling industry, Tsubakimoto Chain has a strong track record of supplying conveyors for painting automotive bodies and bumpers, as well as conveyors for assembly and inter-process transport, both domestically and internationally. As companies around the world pursue manufacturing reforms aimed at reducing environmental impact through the SDGs, our company has developed a floor-type conveyor that achieves significant weight reduction compared to conventional products. By simplifying the design and significantly reducing the number of components, we contribute to reducing lifecycle costs from initial costs to running costs. 【Features】 - New product based on the Tsubaki Free Curve System, which has a proven track record of many installations - Excellent environmental resistance, capable of meeting various needs such as dust-proofing and explosion-proofing - Reduced components with a simple structure, achieving shorter construction periods - Achieved a 40% weight reduction compared to conventional products (compared to our products)

• Conveyor