共立合金製作所 / 総代理店　エバーロイ商事株式会社 List of Products and Services

Our company contributes to solving the problems faced by our customers, such as improving the lifespan of mold parts. One customer consulted us, saying, "We are punching work materials with a carbide punch, but the wear at the tip is severe. We want to extend the lifespan of the punch to increase productivity." In response, we analyzed the worn punch we received. It was determined that iron was adhering to the tip of the punch, promoting wear, so we proposed a carbide material that is less prone to iron adhesion. After implementing the countermeasures, despite the new material having a higher number of strokes, the amount of adhered work material decreased, resulting in less wear. [Case Study] [Before Countermeasure Material] ■ Number of Strokes: 500,000 to 1.5 million ■ Wear at Punch Tip: Approximately 0.8mm ↓ [After Countermeasure Material] ■ Number of Strokes: 1.8 million ■ Wear at Punch Tip: Approximately 0.2mm *For more details, please refer to the PDF document or feel free to contact us.

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Do you have any of these troubles? "The nozzles in use wear out over time, leading to increased flow rates and significant performance degradation, causing frequent replacements with new ones. I want to stabilize performance and extend the replacement cycle." Our company specializes in spray nozzles and ultra-hard alloys. We leverage our strengths in these two fields to contribute to solving the problems faced by our customers. [Contents] - Significant performance degradation, such as irregular flow rates and patterns - Variations in distribution leading to decreased yield - Desire to adjust spray angles and quantities - Want to improve the straightness of straight nozzles *For more details, please refer to the PDF document or feel free to contact us.

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A special nozzle and control device that continuously pursues "micro-application and uniform coating." ● Benefits of micro-application and flow measurement Reduction in oil usage and cost savings through usage tracking Space-saving through downsizing and reducing the number of oil tanks ● Benefits of uniform coating Reduction of product defects due to uneven and unstable application amounts

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The performance of spray nozzles is influenced by factors such as pressure, flow rate, spray pattern, particle size, flow velocity, flow distribution, and impact force distribution. Everloy possesses the measurement equipment and analytical evaluation technology for these factors and has conducted numerous analyses to date. Based on years of accumulated experiments and analytical evaluations, we can propose optimization plans for spray nozzles tailored to your specific usage purposes. Customers in need of analysis are welcome to consult with us.

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Air knife nozzle with a narrow slit-shaped outlet. Designed for low pressure loss, it enables strong impact and uniform air blow across the entire length of the slit. It is suitable for water removal, foreign object removal, drying, air curtains, etc., for wide products and parts lines! The nozzle can be manufactured in any width. (The KAK type can accommodate up to 2.4m, while the AK type and TAK type can accommodate up to 4m.) A product lineup compatible with compressors and blowers is available. Currently, we are offering a demo unit rental service! Please make use of it for performance evaluation and specification confirmation before implementation. *For detailed specifications and performance materials of the product, please download the catalog for confirmation.

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Do you have any of these troubles? "The nozzles in use wear out over time, leading to increased flow rates and irregular patterns, resulting in significant performance degradation, and we frequently replace them with new ones. We want to stabilize performance and extend the replacement cycle..." Our company is a specialized manufacturer of spray nozzles and cemented carbide. By leveraging the strengths of these two fields, we contribute to solving the problems faced by our customers. 【Wear Prevention Case Study】 We analyze the used nozzles after confirming the usage conditions. By applying cemented carbide to the orifice section of the spray nozzle, the nozzles become less prone to wear, reducing the frequency of replacements. This has improved production efficiency and led to cost reductions. *For more details, please refer to the PDF document or feel free to contact us.

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Our company contributes to solving the problems faced by our customers, such as improving the lifespan of mold parts. Damage to mold parts can sometimes be caused by corrosion. The factors contributing to corrosion include various elements such as moisture adhesion, the effects of electrical discharge machining, and processing fluids. There is a significant difference in the amount of corrosion depending on the material type. We will inquire about the usage conditions and propose appropriate material types to suppress corrosion. 【Main Application Areas】 ■ Automotive parts: Electrical components, powder molding mold parts ■ Battery-related: Mold parts for transfer presses, powder molding mold parts ■ Motor-related: Mold parts for motor cores ■ Rolling-related: Rolling rolls, side rolls *For more details, please refer to the PDF materials or feel free to contact us.

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Our company contributes to solving the problems faced by our customers, such as improving the lifespan of mold parts. We received an inquiry from a customer stating, "We are punching the work material with a carbide punch, but the wear at the tip is severe. We want to extend the lifespan of the punch to increase productivity." In response, we analyzed the worn punch. It was determined that iron was adhering to the tip of the punch, promoting wear, so we proposed a carbide material that is less prone to iron adhesion. After implementing the countermeasures, despite the new material having a higher number of strokes, the amount of adhered material on the processed item decreased, resulting in less wear. [Case Study] [Before Countermeasure Material] ■ Number of Strokes: 500,000 to 1,500,000 ■ Wear at Punch Tip: Approximately 0.8mm ↓ [After Countermeasure Material] ■ Number of Strokes: 1,800,000 ■ Wear at Punch Tip: Approximately 0.2mm *For more details, please refer to the PDF document or feel free to contact us.

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Our company contributes to solving the problems faced by our customers, such as improving the lifespan of mold parts. "Chipping occurs on mold parts, leading to damage, and we want to improve this." Do you have such concerns? We first check the damaged areas of the mold, its shape, material type, and usage conditions. If the current material type of the mold is unknown, we conduct a material property investigation to identify the material being used. We then comprehensively assess the confirmed data and propose a suitable material type for damage prevention. [Main Application Areas] ■ Automotive parts: Electrical components, powder molding mold parts ■ Battery-related: Mold parts for transfer presses, powder molding mold parts ■ Motor-related: Mold parts for motor cores ■ Rolling-related: Rolling rolls, side rolls *For more details, please refer to the PDF document or feel free to contact us.

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Do you have any of these concerns? - I want to improve the chipping that occurs on mold parts, causing damage. - I want to know the countermeasures for parts that are damaged due to corrosion. - I am punching work materials with a carbide punch, but the tip is wearing out rapidly. I want to extend the lifespan of the punch to increase productivity. ↓ ↓ ↓ ↓ ↓ ↓ ↓ Everloy, a specialist manufacturer of carbide alloys, will solve your problems! For more details, please download and view the "Case Studies of Problem Solving." ★ When you contact us, if you could provide details about your current issues and what you would like to improve, our specialized staff will offer suggestions towards a solution. Please feel free to consult us about anything.

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By visualizing the invisible flow, we can identify the causes of issues and simulate improvement measures. Our company utilizes SOLIDWORKS Flow Simulation and ANSYS CFX to undertake various analyses. We also possess experimental equipment for fluid flow, allowing us to conduct verification experiments for analyses. We have numerous analysis cases and insights, so please feel free to consult with us.

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A rotating spray cleaning head for tank cleaning that allows the spray nozzle rotating body to rotate and spray all around by pressurizing the cleaning solution. It can be used for cleaning the inner walls of various filling machines, as well as the inner walls of tanks in pharmaceuticals, food, and chemicals. We also respond to requests for original nozzles tailored to your tank (other than standard products and 360° types)! Customization is possible according to specifications, such as mounting on single pipes or flanges and adjusting the desired spray position, so please feel free to consult us. ★Demo unit rental service currently available★ We are offering a demo unit rental service for PTFE rotating nozzles. Please use it as a reference for performance confirmation and specification determination before introduction. For more details, please contact us using the form below. 【Features】 ■ Capable of spraying all around (360°) ■ Efficient cleaning power even at low pressure ■ Excellent chemical resistance and corrosion resistance ■ Suitable for both acidic and alkaline cleaning For more information, please contact us or download the catalog to view.

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By reducing the pressure, the orifice (nozzle) opens wide, allowing foreign objects to be washed away and resolving clogs. When the pressure is increased, it returns to a normal injection state. This nozzle is suitable for use in areas with poor water quality or where replacing or maintaining nozzles is difficult. 【Examples of Use】 - Cleaning in equipment that is difficult to remove - Cleaning wire rolls and press rolls - Cleaning the wire and felt of a paper machine ★ A direct spray pattern type (SCJ type) is also available.

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This is a nozzle that can atomize and spray liquids from low viscosity to high viscosity by mixing them with air. It offers a lineup that can accommodate spray flow rates from a few mL/min to several hundred mL/min. The structure is simple, with a large liquid passage design, making it effective for clog prevention as a two-fluid nozzle. It can produce a very stable spray, making it suitable for precision cleaning, precision coating, mold release agent spraying, deodorizing and disinfecting liquid distribution, and fine spraying of paste-like substances in the food industry. 【Features】 - Capable of atomizing liquids from low viscosity to high viscosity. - Offers a wide range of options from extremely low flow rates. - The large liquid passage is effective for clog prevention. - Simple structure allows for easy disassembly and maintenance.

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The performance of spray nozzles is influenced by factors such as pressure, flow rate, spray pattern, particle size, flow velocity, flow distribution, and impact force distribution. Everloy possesses the measurement equipment and analytical evaluation techniques for these factors and has conducted numerous analyses to date. Based on years of accumulated experiments and analytical evaluations, we can propose optimization plans for spray nozzles tailored to our customers' intended use. Customers in need of analysis are welcome to consult us freely.

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Do you have any of these concerns? - The nozzle currently in use experiences significant performance degradation, such as increased flow rate or disrupted patterns, requiring frequent replacement with new ones. I want to stabilize performance and extend the replacement cycle. - I want to improve the uneven flow distribution of the spray nozzle. - I want to adjust the spray angle and flow rate of the spray nozzle. <Everloy, a specialized manufacturer of spray nozzles, will solve your problems!> For more details, please download and view the "Case Studies of Problem Solving." ★ When making inquiries, if you provide details about your current concerns or areas you wish to improve, our specialized staff will offer suggestions to help resolve them. Please feel free to consult us about anything.

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Everloy's "Spray Nozzle Comprehensive Catalog" provides the accumulated technology of many years as a leading player in spray nozzles, offering it in a more powerful way. It includes a variety of nozzles such as the "Flat Pattern Nozzle," which has a thin spray thickness, high impact force, and a rich range of flow rates, spray angles, and flow distribution types; the "Full Cone Pattern Nozzle," which produces relatively small particles with patterns available in circular, elliptical, square, and rectangular shapes; and the "Hollow Cone Pattern Nozzle," which also yields relatively small particles in a hollow pattern. For more details, please download the catalog or feel free to contact us.

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The Everloy air nozzle maximizes the use of compressed air. Towards this philosophy, we devise various internal structures for nozzles and design the optimal air nozzle. To optimize the air nozzle, we believe it is important to ensure that it can perform effectively with minimal air volume while also maintaining an even distribution of the air velocity (impact force) being ejected. At Everloy, we use cutting-edge fluid analysis to repeatedly simulate the uniformity of the impact force distribution, conduct prototypes, and verify the results through actual measurements before commercialization. Additionally, fluid analysis is also applied to compare different shapes. By making comparisons, we analyze and understand the characteristics of various air nozzles, verifying which type is most suitable for energy saving, high impact force, low noise, and high efficiency, and we have published numerous developed nozzles. For more details, please contact us or refer to our catalog.

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Angle adjustment is possible over a wide range of 50°. The shape is compact and lightweight. The pipe side mounting screws are standardized in both "male thread" and "female thread" types.

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The "Everlois Spray Nozzle" initially started as a nozzle for the steel industry utilizing our own super hard alloy. However, through relentless technological development, it is now widely used across various industries and sectors, including overseas. In response to recent technological innovations and the diversification of needs, we offer a wide range of materials and products with high quality and precision. Coupled with our extensive data and experience accumulated over many years, we utilize state-of-the-art production and testing equipment to ensure your satisfaction. Our entire company is united in our commitment to creativity and ingenuity. For more details, please contact us or refer to our catalog.

• Mist Generator
• Heating and cooling equipment and facilities
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This is a two-fluid spray nozzle capable of precise flow control (0.5 to 100 mL/min) and ON/OFF control. It can be used for thin film coating, spraying release agents, applying chemical solutions, precision cleaning, fine spraying of paste-like substances in the food industry, and applying high-viscosity fluids. We offer a MOV type that is space-saving and a MOV-MH type that allows for precise adjustment of the spray flow rate. 【Features】 - Controls the ON/OFF (intermittent spraying) of the spray using pneumatic pressure. - Flow rate can be adjusted from 0.5 to 100 mL/min. - Compatible with high-viscosity fluids. - Widely applicable for spraying release agents, thin film coating, precision cleaning, and in the food industry.

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In the paper manufacturing process, the role of the spray nozzle is considered to be mainly twofold. One is the improvement of quality and stable production. The Everloy spray nozzle can efficiently clean without damaging the wire, felt, or various rolls. If it is a needle type, it can provide a nozzle with excellent straightness and high energy efficiency. Additionally, by using a mist nozzle, the paper machine can always be kept clean, and by adjusting humidity, it is possible to maintain better quality conditions. The second is the reduction of running costs through measures such as water conservation. By improving needle performance, it has become possible to reduce the orifice diameter and lower the water volume. This also leads to a reduction in power consumption, contributing to energy-efficient operations. For more details, please contact us or refer to the catalog.

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