コスモシステム List of Products and Services

This product is a network-based production instruction system that comprehensively manages production instructions and equipment information at the production site. It consists of a server PC and production management PC at a higher level, along with a site management PLC that manages the machinery. The PCs are connected via LAN, and the interface with the machinery is built using a network system based on PLC. The network system and distributed processing make the control structure easy to understand, reduce the burden on the system, and allow for flexible scalability. 【Features】 ■ Bulk transmission of manufacturing instruction information from the upper management PC system to the parts feeding equipment. ■ Parts feeding equipment located in multiple locations supplies different parts based on manufacturing instruction information. ■ Machinery reads the manufacturing instruction information, operates, and sends operational status and production data to the upper management PC. *For more details, please refer to the PDF document or feel free to contact us.

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The system closely monitors temperature and humidity based on current, voltage, and power consumption from each department within the factory. It monitors multiple status signals and analog signals from the air conditioning equipment in the clean room and its surrounding environment. Each signal and data signal is collected and organized by a sequencer, and this data is sent to a monitoring computer for aggregation in reports such as daily, weekly, and monthly summaries. 【Features】 - Closely monitors temperature and humidity based on current, voltage, and power consumption from each department within the factory. - Each signal and data signal is collected and organized by a sequencer. - Data is sent to a monitoring computer for aggregation in reports such as daily, weekly, and monthly summaries. - Monitoring can also be performed on a laptop, allowing mobility within the factory. - In case of equipment failure, messages are sent to on-site PHS and other communication systems via the notification system. *For more details, please refer to the PDF document or feel free to contact us.*

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• Security cameras and surveillance systems

In this device, a management number with a barcode is attached to the devices flowing in from the previous process. Before supplying the devices into the machine, the operator reads the management number using a handheld barcode reader. The PLC receives information from the management computer and adds the received data of each individual device along with the temperature and welding current for each processing step, as well as the atmosphere data within the device, to create the product data for the device. 【Features】 ■ After completing the welding process and storing the product, it simultaneously reads the barcode data and sends that data along with the individual product data to the management computer. ■ The management computer performs the reception and transmission of product information with the factory host computer. ■ While the device is in operation, it monitors the status of the lot, the device, and manages production and operation. *For more details, please refer to the PDF materials or feel free to contact us.

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"CAMSYS" is a trajectory control system that operates along the same path as CAD drawings. It is equipped with functions for processing manufacturing mode and inspection mode as system modes, allowing for selection at the layer level and at the individual element level. It has the capability to set control data at the individual element level, enabling diverse applications from a single CAD data for various production processes. 【Features】 ■ Integrated system ■ High-performance software ■ Versatile control ■ High-speed large data communication ■ Significant reduction in labor costs *For more details, please refer to the PDF materials or feel free to contact us.

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• Drawing, tracing, CAD

The system continuously monitors the equipment information of facilities such as factories and hospitals without human intervention. When an anomaly is detected from the equipment information, the facility monitoring PLC reports the status information to the central monitoring PC at the central monitoring center. The central monitoring PC notifies the maintenance personnel responsible for the facility of the status information to encourage prompt action, receives and displays the data collected and organized by the facility monitoring PLC, and compiles it into daily and monthly reports. 【Features】 ■ Continuous unmanned monitoring of equipment information in facilities such as factories and hospitals ■ When an anomaly is detected from the equipment information, the facility monitoring PLC reports the status information to the central monitoring PC at the central monitoring center ■ The central monitoring PC sends configuration data to the facility monitoring PLC ■ Monitoring and configuration data transmission can also be performed on a laptop in addition to the central monitoring PC *For more details, please refer to the PDF document or feel free to contact us.

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• Security cameras and surveillance systems

The system regularly measures and monitors the cleanliness (particle count) in the factory cleanroom. The particle counter collects data from multiple points within the cleanroom using dedicated equipment and communication control. The collected data is displayed on the monitoring computer as cleanliness readings and graphs for each point. The aggregated data from the monitoring computer is periodically sent to the central monitoring system within the factory. 【Features】 ■ Regular measurement and monitoring of cleanliness in the factory cleanroom ■ The particle counter collects data from multiple points within the cleanroom using dedicated equipment and communication control ■ Collected data is displayed on the monitoring computer as cleanliness readings and graphs for each point ■ Aggregated data from the monitoring computer is periodically sent to the central monitoring system within the factory *For more details, please refer to the PDF document or feel free to contact us.

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• Security cameras and surveillance systems

This system performs trend monitoring of the atmospheric conditions and equipment status within clean rooms in pharmaceutical manufacturing processes, as well as facility equipment control. The system complies with PART 11 standards, with the monitoring PC retaining all operational records and constructed to prevent tampering of stored record data. Additionally, it employs a multi-layered authentication password system and imposes access restrictions to prevent unauthorized operations, ensuring that collected data preservation and configuration data changes cannot be made carelessly. 【Features】 ■ System compliant with PART 11 standards ■ Constructed to prevent tampering of stored record data ■ Authentication passwords are regularly prompted for change to prevent unauthorized access ■ Stored data within the monitoring PC can be saved to external media, with serial numbers recorded ■ Maximizes the reliability of backup data *For more details, please refer to the PDF materials or feel free to contact us.

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The "AlignmentPackage" is a high-performance system that automatically calculates the distance between cameras by imaging a master product and subsequently performs automatic alignment for the following products. With simple settings, the installation distance of the cameras can be acceptable even in rough mounting positions. The distance between cameras, L, is automatically calculated, and the correction amount is output with high precision based on relative position data from the image processing device. 【Features】 ■ Easy setup ■ Realizes high-performance software ■ Outputs highly accurate alignment position information ■ Can be connected to various control PLCs ■ Achieves low cost *For more details, please refer to the PDF document or feel free to contact us.

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