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Optimizing production schedules with quantum computers, the latest technology in manufacturing.

By utilizing quantum computers, we can replicate the skills of artisans, such as manufacturing processes and production sequences, and automatically create optimal production schedules!

In today's rapidly changing market and customer needs, production and manufacturing sites are required to improve productivity more than ever. However, even in production scheduling, intricate designs are necessary for order and equipment allocation, and there are limits to how much skilled workers can manually create and modify plans in response to fluctuations in demand forecasts and production capacity. The latest technology that excels in planning production schedules and plans with such complex constraints is quantum computing. By utilizing the "MAGELLAN BLOCKS" quantum computer solution provided by GrooveNotes, it is possible to automatically derive the optimal plans, such as the work sequence that minimizes setup changes according to various manufacturing items and the allocation of tools considering the workers' dominant hands. This enables the reproduction and enhancement of judgments made by skilled workers, which was difficult to achieve with traditional systems. There are also cases where planning tasks that previously took more than half a day to complete manually can now be finished in less than an hour, demonstrating efforts toward business automation. We will introduce examples of the use of quantum computers in manufacturing sites.

  • Process Control System
  • Production scheduling software

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Aspen Scheduling Insight

Improvement of order capacity and reduction of production and delivery promotion costs are possible!

Aspen Scheduling Insight is a web-based application that enables companies to integrate scheduling and manufacturing execution, facilitating collaborative production management. Customers who implement Aspen Scheduling Insight can achieve annual cost savings of $200,000 to $300,000 through improvements in scheduling execution, enhanced order fulfillment capabilities, and reductions in production and delivery acceleration costs.

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  • Production scheduling software

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Aspen Plant Scheduler

You can achieve significant effects in areas such as improving throughput, reducing inventory, adhering to delivery deadlines, cutting costs, and enhancing customer service.

The Aspen Plant Scheduler consists of a three-tier scheduling solution designed to address various complexities of scheduling. Customers who implement this solution can achieve significant benefits in areas such as throughput improvement, inventory reduction, on-time delivery, cost reduction, and enhanced customer service.

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  • Production scheduling software

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[Case Study] Production Scheduler, Mikuni Corporation, Kikukawa Factory

The manufacturing lead time has been shortened from 11 days to 8 days! A case where the work-in-progress inventory of cast products was reduced by 33%.

Thirteen years have passed since the old core system was implemented, leading to various issues. To address these problems, the "Production System Research Group" was established. We conducted a comparative study of six types of scheduling software and production management software, including demos and visits to other companies, ultimately deciding to implement 'ASPROVA'. Previously, managers at each manufacturing site created processing schedules based on assembly plans. However, with the implementation, the man-hours at the manufacturing sites were reduced, and the manufacturing lead time for BS-type carburetors was shortened from 11 days to 8 days. **Reasons for the Decision to Implement:** - Ability to prioritize schedules - Easy movement of tasks (jobs) on the Gantt chart - Ability to fix tasks moved by humans and reschedule them - Ability to schedule multi-stage processes all at once *For more details, please feel free to contact us.*

  • Process Control System
  • Production scheduling software

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