Reliable powder coating in conjunction with pre-treatment.
When performing powder coating, there are several constraints in the manufacturing of the powder coating materials, which has led to the following drawbacks until now:
● Designated colors cannot be produced unless a demand of at least 150 kg of powder coating is anticipated. (Therefore, small lot painting is not possible.)
● Additionally, the production of designated colors requires a period of more than one month. (Thus, delivery times measured in days are not feasible.)
With these limitations, it has been difficult to adopt powder coating despite its advantages.
We have initiated "new efforts for powder coating" by:
● Utilizing a stock of over 2,000 colors based on the color card system from powder coating manufacturers.
● Collaborating with paint manufacturers capable of small batch production of powder coatings, enabling designated color powder coating to be realized within one week, even for small lots.
We have established a system that leverages the strengths of powder coating, such as the ability to achieve thick films (50μ to about 100μ) in a single coat, minimal VOC emissions (almost zero during processing), and faster painting speeds compared to solvent-based coatings.