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[Column] Efforts to Ensure Quality in Metal Mask Production

[Column] Efforts to Ensure Quality in Metal Mask Production

Improving quality through "mechanisms" and "systematization" rather than "strict inspections"! Introducing our company's initiatives.

The efforts to create "high-quality products" are something that those reading this column likely think about regularly. Of course, our company is no different; we produce by considering the specifications or requests from our customers for drilling holes in stainless steel according to their design. In the production of metal masks, there are many stages where human involvement is required, such as arrangement, editing, and combination, making it important to implement measures to prevent human error. Our factory's approach focuses on quality improvement through "systems" and "mechanisms" rather than just "strict inspections." *For more details on the column, please refer to the related links. Feel free to contact us for more information.*

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[Column] I researched in-house production of metal masks.

[Column] I researched in-house production of metal masks.

Introducing in-house production of laser processing metal masks! Listing the necessary "people," "things," and "activities."

Some customers may have thought, "Is it possible to produce metal masks in-house?" or "Can't we create metal masks more timely?" In this column, we will introduce the in-house production of laser-processed metal masks as a reference for those considering such options. We have summarized the information focusing on "People," "Things," and "Matters," so please take a moment to read it. [Contents] ■ How are metal masks actually made? ■ "Things" needed for in-house production of metal masks ■ "People" needed for in-house production of metal masks ■ "Matters" needed for in-house production of metal masks *For detailed content of the column, you can view it through the related links. Please feel free to contact us for more information.

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[Column] The Mechanism of Metal Mask Tension

[Column] The Mechanism of Metal Mask Tension

There are various factors that determine the tension of a metal mask! Introducing "the measurement mechanism" and "variable factors."

In this column, we introduce the mechanism of metal mask tension. The tension of the metal mask itself varies depending on the specifications of the metal mask in its SUS plate state, so as a manufacturer, we manage the tension in the state of the framed mesh. The framed mesh refers to an aluminum frame that is welded into a square shape (i.e., the metal mask frame) with a resin mesh called Tetoron mesh, which has a fine mesh pattern, adhered under tension to the aluminum frame + resin mesh. The factors that determine the tension of the framed mesh are closely related to the "wire diameter" and "mesh count" of the Tetoron mesh. *For more detailed information, you can view it through the related links. Please feel free to contact us for more details.

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[Column] What is a metal mask?

[Column] What is a metal mask?

Used for efficiently applying cream solder! In simple terms, it's a thin SUS plate with holes drilled in it!

Metal masks can be said to be synonymous with the quality of substrate mounting itself. However, there is far too little information available about metal masks in the world. Therefore, through this column, I thought it might be helpful to share information that could contribute to better product development and, ultimately, to the improvement of quality in Japan's manufacturing industry. First, I will discuss "What exactly is a metal mask?" Please take a moment to read it. [Contents] ■ What is a metal mask? ■ What is the role of a metal mask? ■ How to use a metal mask *For detailed content of the column, you can view it through the related links. For more information, please feel free to contact us.

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[Column] Reflection on 2022

[Column] Reflection on 2022

A review of 2022! There is also a video version, so please take a look!

Thank you for always reading our column, "Thorough Explanation of Metal Masks." This column started on April 1, 2021, and we have published a total of 19 articles so far. For the 20th edition, we would like to take this opportunity, coinciding with both the milestone of the 20th article and the end of the year, to reflect on 2022. For more details, please refer to the related links. [Contents] 1. Reflection on January to March 2. Reflection on April to June 3. Reflection on July to September 4. Reflection on October to December 5. Initiatives for 2023 *You can view the detailed content of the column through the related links. For more information, please feel free to contact us.

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Collection of Quality Improvement Case Studies - Regarding the Reduction of Solder Adhesion on Gold-Plated Boards

Collection of Quality Improvement Case Studies - Regarding the Reduction of Solder Adhesion on Gold-Plated Boards

What steps have been taken to implement improvements? Pick up examples of quality improvement.

In this column, we will introduce a "Collection of Quality Improvement Case Studies." As a metal mask manufacturer, we receive daily inquiries regarding quality improvement. This time, we would like to pick some of these quality improvement cases and share the steps we have taken to collaborate with our customers on improvements. [Contents] ■ What is a "Gold Plated Substrate"? ■ Mechanism of Solder Adhesion ■ Efforts Toward Improvement ■ Improvement Results and Considerations *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.

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