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Metal Mask Product List

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[Column] The Mechanism of Metal Mask Tension

[Column] The Mechanism of Metal Mask Tension

There are various factors that determine the tension of a metal mask! Introducing "the measurement mechanism" and "variable factors."

In this column, we introduce the mechanism of metal mask tension. The tension of the metal mask itself varies depending on the specifications of the metal mask in its SUS plate state, so as a manufacturer, we manage the tension in the state of the framed mesh. The framed mesh refers to an aluminum frame that is welded into a square shape (i.e., the metal mask frame) with a resin mesh called Tetoron mesh, which has a fine mesh pattern, adhered under tension to the aluminum frame + resin mesh. The factors that determine the tension of the framed mesh are closely related to the "wire diameter" and "mesh count" of the Tetoron mesh. *For more detailed information, you can view it through the related links. Please feel free to contact us for more details.

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[Column] Design of Metal Mask Openings and Plate Thickness

[Column] Design of Metal Mask Openings and Plate Thickness

The selection of thickness is important for the "solder release property," which determines whether the cream solder can be removed cleanly!

This column explains "Metal Mask Opening Design and Thickness." The metal mask data, which serves as the opening data for the metal mask, is generally created to match the dimensions of the substrate pads. However, especially recently, the difficulty of implementation has increased, and it seems that achieving successful results has become quite challenging. Therefore, based on the metal mask data provided by our customers, we will design the metal mask openings to ensure a printing state that is assumed to pose no issues for component mounting quality. [Contents] 1. What is Metal Mask Data 2. About Metal Mask Opening Design 3. Details of Opening Design 4. Selection of Metal Mask Thickness 5. Bonus: History of Changes in Metal Mask Thickness *For detailed content of the column, you can view it through the related links. For more information, please feel free to contact us.

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[Column] What is a metal mask?

[Column] What is a metal mask?

Used for efficiently applying cream solder! In simple terms, it's a thin SUS plate with holes drilled in it!

Metal masks can be said to be synonymous with the quality of substrate mounting itself. However, there is far too little information available about metal masks in the world. Therefore, through this column, I thought it might be helpful to share information that could contribute to better product development and, ultimately, to the improvement of quality in Japan's manufacturing industry. First, I will discuss "What exactly is a metal mask?" Please take a moment to read it. [Contents] ■ What is a metal mask? ■ What is the role of a metal mask? ■ How to use a metal mask *For detailed content of the column, you can view it through the related links. For more information, please feel free to contact us.

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[Column] Behind the Development of CoCo Processing

[Column] Behind the Development of CoCo Processing

This is a story related to the development of the "CoCo process," which brings the metal mask opening closer to the pads on the substrate.

This column explains the "development story of CoCo processing." "CoCo processing" can be succinctly described as a method that absorbs the height differences of silkscreen printed characters on the circuit board and brings the openings of the metal mask closer to the pads on the board. By absorbing the height differences of the silk during squeegeeing and bringing the openings closer to the board pads, it is possible to suppress smudging caused by the gap between the board and the metal mask, as well as excessive solder due to the height of the silk, thereby improving the stability of the printing process. [Contents] ■ What exactly is "CoCo processing"? ■ Background of CoCo processing development ■ How the specifications for CoCo processing were determined ■ The subsequent development of CoCo processing ■ Origin of the name "CoCo processing" *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.

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[Column] Reflection on 2022

[Column] Reflection on 2022

A review of 2022! There is also a video version, so please take a look!

Thank you for always reading our column, "Thorough Explanation of Metal Masks." This column started on April 1, 2021, and we have published a total of 19 articles so far. For the 20th edition, we would like to take this opportunity, coinciding with both the milestone of the 20th article and the end of the year, to reflect on 2022. For more details, please refer to the related links. [Contents] 1. Reflection on January to March 2. Reflection on April to June 3. Reflection on July to September 4. Reflection on October to December 5. Initiatives for 2023 *You can view the detailed content of the column through the related links. For more information, please feel free to contact us.

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Collection of Quality Improvement Case Studies - Regarding the Reduction of Solder Adhesion on Gold-Plated Boards

Collection of Quality Improvement Case Studies - Regarding the Reduction of Solder Adhesion on Gold-Plated Boards

What steps have been taken to implement improvements? Pick up examples of quality improvement.

In this column, we will introduce a "Collection of Quality Improvement Case Studies." As a metal mask manufacturer, we receive daily inquiries regarding quality improvement. This time, we would like to pick some of these quality improvement cases and share the steps we have taken to collaborate with our customers on improvements. [Contents] ■ What is a "Gold Plated Substrate"? ■ Mechanism of Solder Adhesion ■ Efforts Toward Improvement ■ Improvement Results and Considerations *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.

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