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Cleanliness in the factory! Case study on the adoption of plastic pallets "Riblet".

Cleanliness in the factory! Case study on the adoption of plastic pallets "Riblet".

Contributing to cleanliness within the factory: Introducing a case study on the adoption of plastic pallets in a food company!

Kanehatsu Foods is a food manufacturer headquartered in Nagoya City, Aichi Prefecture, engaged in the production and sale of side dishes, boiled beans, and tsukudani, among others. Since its establishment, the company has delivered products to supermarkets nationwide, particularly in the Tokai region, emphasizing the warmth and reassurance of handmade goods and "unchanging deliciousness." Additionally, to ensure thorough quality control in its production system, the production, purchasing, and development departments obtained ISO 22000 certification in July 2013. We have inquired about the background of adopting Liblet by Wakon Co., Ltd. and their impressions. 【Implementation Effects】 - The factory has become organized and cleaner. - It gives a good impression to visitors from outside. - There is an increased awareness of maintaining cleanliness. - Cleaning tasks have become much easier, and during daily cleaning, the floor can be cleaned with a deck brush without moving the Liblet. For more details, please contact us or download the catalog.

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Case study: Alternative to stretch film. Wakopon 2L

Case study: Alternative to stretch film. Wakopon 2L

This box pallet is perfect for those needs, such as the hassle of wrapping stretch film and the difficulty of waste disposal.

This is a case study from a chemical manufacturer. When transporting chemicals in one-gallon cans, they previously stacked them on pallets and wrapped them in stretch film to prevent shifting during transport. However, they received complaints from customers stating, "We cannot use the chemicals as products because the one-gallon cans have scratches and dents," which became a problem. As a solution, they adopted the "Wakopon 2L type" as a dedicated reusable box. This not only prevented the products from shifting but also protected them from external impacts, eliminating complaints about scratches and dents on the one-gallon cans. Additionally, the elimination of stretch film reduced the time required for packaging by more than half, which was greatly appreciated. The boxes can be folded when not in use, allowing for reduced storage space. Furthermore, transportation costs for returns are also minimized.

  • 企業：ワコン
  • 価格：10,000 yen-100,000 yen
  • Work tools

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Plastic pallet "Riblet"

Plastic pallet "Riblet"

The ultimate hygienic pallet developed by reviewing the definition of a hygienic pallet.

"Liblet" is a new concept plastic pallet that is difficult for dirt to adhere to and accumulate due to its lack of grooves and holes. It is made entirely of plastic (polypropylene) with excellent chemical resistance and does not require specific cleaning agents. It weighs only about half that of a typical plastic pallet, making it easier to handle and reducing the burden on workers. It can be manufactured in optimal sizes (free size) to match the dimensions of the cargo (small lot orders are available). 【Features】 - Easy to clean and dry - Does not generate contamination - Resistant to dirt and makes it easy to see when it is dirty For more details, please contact us or download the catalog.

  • Transportation System

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Plastic pallet "Riblet" [Contamination prevention & good cleaning properties]

Plastic pallet "Riblet" [Contamination prevention & good cleaning properties]

A plastic pallet that achieves a full flat design and lightweight construction. It has excellent washability and is ideal for contamination control in the food and pharmaceutical industries!

Libret is an ideal plastic pallet for environments that require clean conditions, such as food factories and pharmaceutical plants. Its full flat and hole-free structure enhances the effectiveness of cleaning and drying processes. Additionally, it is made primarily from a specially structured hollow plastic panel, which helps reduce the burden on workers. It has been widely adopted in the food, pharmaceutical, and flexible packaging industries. 【Features】 ■ Excellent Cleanability With no holes at all, simple wiping is sufficient to achieve effective cleaning. Furthermore, the minimal surface irregularities make drying easy. ■ Ultra Lightweight At just 6.4 kg for the 1100 x 1100 size, it can be easily carried by women, allowing for easy movement without dragging on the floor, making handling during cleaning effortless. Since it doesn’t drag on the floor, it also prevents the generation of plastic fragments, which are one of the causes of contamination. ■ Resistant to Accumulation of Dirt and Dust Being fully flat, it prevents dirt and dust from getting trapped in gaps like traditional pallets, allowing for clean operation.

  • 企業：ワコン
  • 価格：10,000 yen-100,000 yen
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Plastic Pallet "Riblet" for Printing Industry Suppliers

Plastic Pallet "Riblet" for Printing Industry Suppliers

The plastic pallet "Riblet" has arrived in a size specifically for printing paper.

"Liblet" plastic pallet tailored to printing paper sizes It is lightweight, weighing only about one-third of other companies' pallets (according to our research). It reduces the burden on field workers, such as when setting it up for printing machines.

  • 企業：ワコン
  • 価格：Less than 10,000 yen
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Large box pallet with waterproof function "Waterproof Wakopon"

Large box pallet with waterproof function "Waterproof Wakopon"

No need to worry about sudden rain (downpours). Large waterproof carrying box with waterproof features.

It was developed to address sudden downpours (rain) overseas. In addition to the waterproof function of the wall, it can also be stored in a folded manner.

  • 企業：ワコン
  • 価格：10,000 yen-100,000 yen
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Free size plastic pallet "Riblet"

Free size plastic pallet "Riblet"

Layout can be freely adjusted. A plastic pallet that can be designed in a free size.

■Free size support in millimeter increments Large sizes up to 1180x2430mm are possible* Among the various materials used to make pallets, only plastic pallets are available in standard sizes. Due to the need for mold production, plastic pallets are supplied in specific standard sizes (such as 1100x1100mm). As a result, there are limitations even if you want to improve transportation and storage efficiency, forcing you to stack according to the size of the pallets. Liblet can design sizes freely according to needs, which increases the loading efficiency of cargo onto pallets and is expected to improve efficiency, such as reducing transportation costs. *Please feel free to contact us as we may be able to produce sizes larger than 1180x2430mm. ■Small lot support. Production is possible from just one unit. Since no molds are required, we can produce small lots without incurring high initial costs.

  • Transportation System

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Case Study: Riblet for Food Factory

Case Study: Riblet for Food Factory

As an alternative to the slatted bed base, we have introduced full-flat plastic pallet riblets.

Traditionally, we used what is commonly known as a slatted board (zarabita), but there were complaints about the limited standard sizes and the difficulty of cleaning and floor maintenance. The Riblet can be manufactured in any size, allowing it to be designed to fit the customer's usage environment. Additionally, the height of the leg section is 100mm, making it easy to clean the floor with a deck brush or similar tools. In the food manufacturing company that has adopted it this time, it is used for temporary storage of semi-finished products during the manufacturing process, as well as for storing raw materials and supplies. It has also been installed as a place to change into indoor shoes before entering.

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Printing paper-compatible plastic pallet "Liblet"

Printing paper-compatible plastic pallet "Liblet"

To hygiene tools for factories. Not only does it meet the demand for alternatives to wood from the pharmaceutical and food industries, but it also contributes to reducing the burden on workers.

Riblet is a plastic pallet that combines lightness and high strength, using hollow plastic panels with a honeycomb structure. Its full flat design makes it easy to clean and dry, and its shape prevents the accumulation of dirt and dust, which has received positive feedback from customers in the pharmaceutical and food industries. We have established a production system for Riblet that matches printing paper sizes, so please consider it as a hygiene tool for your factory. Not only does it meet the demand for wood-free solutions from the pharmaceutical and food industries, but it also helps reduce the burden on workers. Features: - Factory wood-free transition: Switching from wooden pallets to enhance factory hygiene. - Lightweight: Approximately 4.2 kg for full-size, reducing the burden on workers. - Customizable: Can be produced in sizes tailored to printing machines and factory layouts.

  • 企業：ワコン
  • 価格：Less than 10,000 yen
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Free rental campaign for the "Liblet" pallet for printing companies.

Free rental campaign for the "Liblet" pallet for printing companies.

To hygiene tools for factories. Not only can it meet the demand for alternatives to wood from the pharmaceutical and food industries, but it also contributes to reducing the burden on workers.

Liblet not only meets the demand for wood-free solutions from the pharmaceutical and food industries but also contributes to reducing the burden on workers. Features ■ Wood-free factory Switching from wooden pallets to improve factory hygiene. ■ Lightweight Approximately 4.2 kg for the full-size version. Reduces the burden on workers. ■ Customizable Can be produced in sizes tailored to printing machines and factory layouts. ～☆ For a limited time, we are offering one full-size version for free rental! ☆～ Please feel free to request through the contact form.

  • 企業：ワコン
  • 価格：Less than 10,000 yen
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